CN114852575B - Vertical warehouse, and material warehouse-out method and device for vertical warehouse - Google Patents
Vertical warehouse, and material warehouse-out method and device for vertical warehouse Download PDFInfo
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- CN114852575B CN114852575B CN202210614092.7A CN202210614092A CN114852575B CN 114852575 B CN114852575 B CN 114852575B CN 202210614092 A CN202210614092 A CN 202210614092A CN 114852575 B CN114852575 B CN 114852575B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
The invention provides a vertical warehouse, a material warehouse-out method and a device for the vertical warehouse, wherein the vertical warehouse comprises a goods shelf and a tray assembling platform, and the tray assembling platform is arranged at the warehouse-out end of the goods shelf; the tray assembling platform comprises a plurality of platform layers which are arranged at intervals along the vertical direction, and the platform layers are used for assembling trays for materials which come from the goods shelves and are to be sent to the production line. According to the invention, the vertically-spaced multi-layer platform layers are arranged at the delivery end of the goods shelf and are used for grouping the materials which come from the goods shelf and are to be sent to the production line, so that the grouping space is obtained upwards in the factory building, the occupied area of the grouping platform on the plane is reduced while the sufficient grouping space is ensured and even the grouping space is improved, and the space utilization rate in the factory building and the output of unit area are improved.
Description
Technical Field
The invention relates to the technical field of discrete manufacturing, in particular to a vertical warehouse, a material warehouse-out method and a device for the vertical warehouse.
Background
In the discrete manufacturing industry, material receiving, storing, disc assembling and shipping are all the time indispensable links of production and manufacturing. In the traditional vertical warehouse, after the materials are put in warehouse, the whole tray of materials are put on a goods shelf; when the goods are delivered, the whole tray of materials is taken out from the goods shelf, different materials are taken out from the original trays according to orders by the warehouse management, and the materials are assembled into the delivery trays.
In the operation mode, because people, a plurality of trays, transportation tools and the like are needed in the tray assembling process, production elements are too many, and larger operation space is occupied on a plane, so that the problems of large occupied area, low tray assembling efficiency, inconvenient management, low output per unit area and the like are caused, and the space utilization rate of a factory building and the material management efficiency are greatly influenced.
Disclosure of Invention
The invention solves the problems that: how to improve the space utilization rate of the factory building and the efficiency of the material group tray.
In order to solve the problems, the invention provides a vertical warehouse, which comprises a goods shelf and a tray assembling platform, wherein the tray assembling platform is arranged at a warehouse-out end of the goods shelf; the tray assembling platform comprises a plurality of platform layers which are arranged at intervals along the vertical direction, and the platform layers are used for assembling trays of materials which come from the goods shelves and are to be sent to the production line.
Optionally, be equipped with on the platform layer and be used for placing the coming material frame point position and target frame point position of material, coming material frame point position is used for placing the coming material from the goods shelves, and place to coming material frame point position the material is used for the group dish extremely target frame point position and sends to the production line.
Optionally, a reserved point is further arranged on the platform layer, and the reserved point is used for placing the materials which are not needed by the production line at present.
Optionally, the delivery end of the goods shelf is provided with a plurality of delivery ports, and each delivery port is arranged corresponding to an outlet of one roadway of the goods shelf; and each warehouse outlet is provided with multiple layers at intervals in the vertical direction.
In order to solve the above problems, the present invention further provides a method for delivering materials to a vertical warehouse, which comprises:
according to the sorting task of the materials in the vertical warehouse, determining the materials required by the production line;
transporting the materials to a plurality of platform layers which are arranged at intervals along the vertical direction of a tray assembly platform of the vertical warehouse;
grouping the materials on the platform layer;
and delivering the materials completed by the tray to the production line.
Optionally, the multi-deck layer that sets up along vertical direction interval of group dish platform of transportation material to the vertical storehouse includes:
transporting the material to corresponding material frame point positions on at least one layer of the platform layer of the tray-assembling platform;
the grouping of the materials on the platform layer comprises:
the material groups positioned at the material receiving frame points are coiled to corresponding target frame points;
the delivering the material completed by the tray assembly to the production line comprises the following steps:
and transporting the materials completed by the tray assembly on the platform layer to the production line.
Optionally, before determining the materials required by the production line according to the sorting task of the materials in the vertical warehouse, the material warehouse-out method for the vertical warehouse further comprises:
constructing an expert rule ex-warehouse model;
after determining the materials required by the production line, before transporting the materials to a plurality of platform layers of a tray assembly platform of the vertical warehouse, which are arranged at intervals along the vertical direction, the material warehouse-out method for the vertical warehouse further comprises:
matching the materials with the expert rule ex-warehouse model, and determining the positions of the materials and corresponding material points of the materials on the platform layer;
and updating or reconstructing the expert rule ex-warehouse model when the expert rule ex-warehouse model is not matched.
Optionally, the building the expert rule ex-warehouse model includes:
acquiring data information of the materials and all material points stored in the shelf of the vertical warehouse;
and according to the data information, a rule classifier algorithm is adopted to establish an expert rule ex-warehouse model.
Optionally, the multi-deck layer that sets up along vertical direction interval of group dish platform of transportation material to the vertical storehouse includes:
the materials are put down from the corresponding positions of the shelves of the vertical warehouse to a warehouse outlet of the warehouse outlet end of the shelf;
and transporting the materials positioned at the warehouse outlet to corresponding material points on at least one platform layer of the tray-assembling platform.
In order to solve the above problems, the present invention further provides a material delivery device for a vertical warehouse, including:
the first vertical warehouse scheduling system is used for determining materials required by the production line according to the vertical warehouse material sorting task;
the first logistics scheduling system is used for transporting the materials to a plurality of layers of platform layers which are arranged at intervals along the vertical direction of a tray assembly platform of the vertical warehouse;
the second vertical warehouse scheduling system is used for grouping the materials on the platform layer;
and the second stream scheduling system is used for delivering the materials completed by the tray to the production line.
Compared with the prior art, the invention has the following beneficial effects: the multi-layer platform layer which is vertically spaced is arranged at the delivery end of the goods shelf and is used for grouping the materials which come from the goods shelf and are to be sent to the production line, on one hand, the space for grouping the trays is upwards acquired in the factory building, the occupied area of the tray grouping platform on the plane is reduced while enough space for grouping the trays and even the space for grouping the trays are ensured, and the space utilization rate in the factory building and the output of unit area are improved; on the other hand, each layer of platform layer is suitable for simultaneously carrying out material tray assembly and delivery after tray assembly is completed, so that conditions such as tray assembly waiting and delivery blocking can be reduced, and the logistics efficiency in a factory building is improved; in still another aspect, each layer of platform layer can independently carry out material group dish again for the adjustment range of the efficiency of material group dish is bigger, can adapt to different production demands.
Drawings
FIG. 1 is a schematic diagram of a vertical library according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of another perspective of the library according to the present invention;
FIG. 3 is a flow chart of a method for discharging materials from a vertical warehouse in an embodiment of the present invention;
FIG. 4 is a flow chart of a method for discharging materials from a vertical warehouse in accordance with another embodiment of the present invention;
FIG. 5 is a sub-flowchart of step 100 in an embodiment of the present invention;
FIG. 6 is a sub-flowchart of step 400 in an embodiment of the present invention;
fig. 7 is a block diagram of a material delivery device for standing a warehouse according to an embodiment of the present invention.
Reference numerals illustrate:
1-vertical warehouse, 11-goods shelves, 12-tray combination platforms, 121-platform layers, 121 a-incoming frame points, 121 b-target frame points, 121 c-reserved points, 13-warehouse-out ports, 14-roadways and 15-warehouse-in ports; 2-stand columns; 40-a first vertical library scheduling system; 50-a first stream scheduling system; 60-a second vertical warehouse scheduling system; 70-a second stream scheduling system.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the XYZ coordinate axes provided herein, the forward direction of the X axis represents the front, the reverse direction of the X axis represents the rear, the forward direction of the Y axis represents the right, the reverse direction of the Y axis represents the left, the forward direction of the Z axis represents the upper, and the reverse direction of the Z axis represents the lower. Also, it is noted that the terms "first," "second," and the like in the description and claims of the present invention and in the above-described figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein.
Referring to fig. 1 and 2, an embodiment of the present invention provides a vertical warehouse 1, which includes a shelf 11 and a tray assembly platform 12, where the tray assembly platform 12 is disposed at a warehouse-out end of the shelf 11; the tray assembly platform 12 comprises a plurality of platform layers 121 arranged at intervals along the vertical direction, and the platform layers 121 are used for assembling trays of materials which come from the goods shelves 11 and are to be sent to the production line.
In this embodiment, the vertical warehouse 1 is used in a discrete manufacturing industry, the shelf 11 and the tray assembling platform 12 are suitable for being arranged in a factory building, and the tray assembling platform 12 is arranged at the delivery end of the shelf 11 (i.e. the end for delivering materials on the shelf 11) and is used for assembling trays of materials delivered from the shelf 11 to be delivered to a production line, so that different materials can be conveniently processed and assembled into corresponding products on the corresponding production line. Specifically, the tray assembly platform 12 includes a plurality of platform layers 121 disposed at intervals in a vertical direction (i.e., a Z-axis direction in fig. 1), and the platform layers 121 are provided with at least two layers, so as to obtain tray assembly space (space for material tray assembly) upwards in the factory building, reduce the tray assembly space on a plane, and improve space utilization in the factory building and output per unit area. And each layer of platform layer 121 can carry out the material group dish simultaneously under the prerequisite of mutually noninterfering to and carry out the shipment after the material group dish is accomplished simultaneously, can reduce the condition emergence such as group's dish wait, shipment jam, promoted the commodity circulation efficiency in the factory building.
In some embodiments, the platform layer 121 of the tray assembling platform 12 is directly built on the factory building upright 2 at the delivery end of the shelf 11, so that on one hand, the construction of the multi-layer platform layer 121 of the tray assembling platform 12 is prevented from interfering with the factory building upright 2, and on the other hand, the construction cost of the tray assembling platform 12 can be reduced, and the structural strength and stability of the tray assembling platform 12 are ensured.
In this way, by arranging the vertically spaced multi-layer platform layers 121 at the delivery end of the shelf 11, the shelf space is obtained upwards in the factory building on one hand, so that the occupied area of the shelf platform 12 on the plane is reduced while ensuring enough shelf space and even improving the shelf space, and the space utilization rate and the output per unit area in the factory building are improved; on the other hand, each layer of platform layer 121 is suitable for simultaneously carrying out material tray assembly and delivery after tray assembly is completed, so that conditions such as tray assembly waiting and delivery blocking can be reduced, and the logistics efficiency in a factory building is improved; in yet another aspect, each platform layer 121 may be configured to independently perform material grouping and coiling, so that the adjustment range of the efficiency of material grouping and coiling is larger, and different production requirements can be met.
Alternatively, the platform layer 121 of the disk assembly platform 12 may be a steel structure platform, so as to achieve both stability and convenience in construction of the disk assembly platform 12.
Optionally, as shown in fig. 1 and fig. 2, the delivery end of the shelf 11 is provided with a plurality of delivery ports 13, and each delivery port 13 is respectively corresponding to an outlet of one roadway 14 of the shelf 11; and each of the outlets 13 is provided with a plurality of layers at intervals in the vertical direction.
In this embodiment, the delivery opening 13 is disposed at the delivery end of the shelf 11 and located between the shelf 11 and the tray assembly platform 12, and is used for temporarily placing the materials delivered from the shelf 11 and to be sent to the tray assembly platform 12, so as to be transported to the corresponding position of the tray assembly platform 12 from the delivery opening 13 by the corresponding transport device. Each of the outlets 13 is disposed at an outlet of one of the lanes 14 of the pallet 11 (i.e., the lane 14 between adjacent pallets 11 of the vertical warehouse 1) so as to directly dock materials transported by the transporting devices such as a stacker in the lane 14.
Each outlet 13 is provided with multiple layers of material outlets (or material outlet layers) in the vertical direction, so that the material outlets of each layer of a single outlet 13 correspond to the same roadway 14, and on one hand, a plurality of materials can be conveniently transported at the material outlets of each layer of the outlet 13 at the same time; on the other hand, even if the materials at the material outlets of certain layers of the outlet 13 are not timely sent to the tray-assembling platform 12, the working efficiency of the stacker in the roadway 14 is not affected, namely, the stacker can still convey the corresponding materials on the shelf 11 of the vertical warehouse 1 to the material outlets of other layers of the outlet 13 which are idle (namely, the outlet 13 is not provided with the material outlets of certain layers of the materials); on the other hand, it is possible to reduce or avoid the influence of the work efficiency of the handling equipment in the lane 14 on the manual or logistic handling robot (AGV) or the like for transporting the material located at the outlet 13 to the tray deck 12, i.e. the material to be transported on the corresponding material outlet of the outlet 13 each time the handling equipment such as the manual or logistic handling robot arrives at the outlet 13. In this way, the handling equipment in the roadway 14 and the logistics handling robot can not influence each other, and the situations of sorting and waiting of the stacker, transportation waiting of the transportation equipment, tray assembling waiting on the tray assembling platform 12 and the like can be effectively reduced.
Optionally, the transportation of the materials between the warehouse outlet 13 and the tray deck 12 and between the tray deck 12 and the production line is preferably realized by a transportation device such as a logistics transfer robot, a chain conveyor, a belt conveyor, etc., so as to improve the automation degree of the production.
Optionally, as shown in fig. 2, the platform layer 121 is provided with an incoming frame point 121a and a target frame point 121b for placing materials, the incoming frame point 121a is used for placing materials from the shelf 11, and the materials placed at the incoming frame point 121a are used for being assembled to the target frame point 121b and sent to a production line.
In this embodiment, it is preferable that each platform layer 121 of the tray deck 12 is provided with an incoming frame point 121a and a target frame point 121b, and the incoming frame point 121a and the target frame point 121b on the platform layer 121 are disposed at intervals. The material receiving frame point 121a is used for placing the material from the shelf 11 (or the warehouse outlet 13), and the material at the material receiving frame point 121a is placed on the platform layer 121 by a group of equipment such as a manual or sorting robot and the like onto the target frame point 121b at a corresponding position on the same platform layer 121. The materials after being assembled on the target frame point 121b can be transported to a production line for processing, assembly and other operations through corresponding transportation equipment.
The materials are generally placed on a material frame (or a tray, hereinafter, described as an example of a material frame), and are transported, that is, the materials are transported by directly transporting the tray through corresponding transporting equipment, etc. When materials are put in storage, the same type of materials are usually piled on one pallet by manpower or a corresponding stacker. Different types of materials are transported after being delivered out of the warehouse and are placed on different incoming material frame points 121a on the corresponding platform layers 121 of the tray-assembling platform 12; the target frame point 121b can be pre-placed with a material frame (as a shipping material frame), and when the material is assembled, the material of a required type is assembled from the material frames of the different incoming material frame point 121a to the shipping material frame at the target frame point 121b, so that the material assembly can be completed, and the subsequent production line can be used for directly processing and assembling the different types of materials on the shipping material frame into corresponding products.
Preferably, a plurality of material frame points 121a and target frame points 121b are arranged on the platform layer 121, so that more materials can be placed conveniently; on the other hand, the multi-station simultaneous tray assembly on the platform layer 121 can be realized, the tray assembly efficiency of materials can be improved, the tray assembly waiting and shipping waiting conditions are reduced, and the production efficiency of the corresponding production line is improved.
In some embodiments, each of the incoming frame points 121a (or the target frame point 121b, the reserved point 121 c) is provided with a corresponding frame support for carrying and placing a corresponding frame, so as to facilitate the transportation of the frame by a transportation device or the like.
Optionally, as shown in fig. 2, a reserved point 121c is further disposed on the platform layer 121, where the reserved point 121c is used for placing materials that are not currently needed by the production line.
In this embodiment, the reserved point 121c is set at intervals with the incoming frame point 121a and the target frame point 121b, and is used as a buffer area for placing the materials (i.e. the materials not assembled into a tray) from the vertical warehouse 1 that are not needed by the production line at present, so that the logistics transfer robot for transferring the materials located at the warehouse outlet 13 to the tray assembling platform 12 and the sorting robot for assembling the trays of the materials are not interfered with each other, that is, if the transfer efficiency of the current logistics transfer robot is higher than the tray assembling efficiency, after the incoming frame point 121a of the corresponding platform layer 121 is filled with the materials (or the material frames), the logistics transfer robot can place the materials to be transferred subsequently to the reserved point 121c; if the current tray-grouping efficiency is higher than the handling efficiency of the logistics handling robot, when the material at the incoming frame point 121a of the corresponding platform layer 121 is not enough to be grouped, the sorting robot and other devices for grouping the trays can acquire the material from the reserved point 121c to perform tray-grouping, or perform tray-grouping after the material at the reserved point 121c is handled to the incoming frame point 121a. And/or, the reserved point 121c is used for placing the tray-assembling materials (the materials of which the tray-assembling is completed) which are completed but are not needed by the production line at present, so that the tray-assembling efficiency of the materials on the platform layer 121 and the production efficiency of the production line are not interfered with each other, that is, if the current tray-assembling efficiency is higher than the production efficiency of the production line, the materials can be placed at the reserved point 121c after the tray-assembling is completed; if the current production line production efficiency is higher than the tray assembling efficiency, the production line can acquire tray assembling materials from the reserved point 121c.
Like this, make the material go out of a warehouse to the work efficiency that comes material frame point position 121a, coming material frame point position 121a material group dish to target frame point position 121b, target frame point position 121b material transportation to production line produced do not interfere each other, all can independently go on, can promote production efficiency, reduce the condition emergence such as group dish wait, shipment jam, and make the transportation equipment that is used for the material to go out of a warehouse to group dish platform 12 and group dish material to shipment to the production line can be same batch, can reduce corresponding manufacturing cost.
Optionally, the material points (the incoming material frame point 121a, the target frame point 121b, and the reserved point 121 c) on the platform layer 121 and the shelf 11 are provided with information identification structures (such as RFID tags, which can read and write through corresponding RFID readers to realize reading and updating of information) for recording corresponding information of the material points and the shelf 11 (such as material types of the material points and the corresponding positions of the shelf 11 and information of whether to store materials). In addition, the data information recorded by the information identifying structure may be updated, for example, when the material is stored in the corresponding position of the shelf 11, the information identifying structure provided in the position updates the material storing information to be stored; when the materials are moved from the corresponding positions of the goods shelves 11, the information identification structure arranged at the positions updates the material storage information to be not stored; when the material is placed on the corresponding incoming material frame point 121a, the information identification structure arranged on the incoming material frame point 121a updates the material storage information to be stored; when the material at the incoming material frame point 121a is empty (e.g., for palletizing), the information identifying structure provided at the incoming material frame point 121a updates the material storage information to stored. Thus, for example, the RFID technology is applied to identify and manage the goods shelf 11, each incoming material frame point 121a, target frame point 121b and the like, automatically update the material points and the state of the goods shelf 11, reduce the manual operation of site workers and improve the efficiency of material management and the like.
Referring to fig. 1-3, another embodiment of the present invention provides a method for delivering materials from a vertical warehouse 1, wherein the method for delivering materials from the vertical warehouse 1 comprises the following steps:
step 200, determining materials required by the production line according to the sorting task of the materials in the vertical warehouse.
Specifically, the present step firstly obtains a task of picking up and matching materials in the vertical warehouse, and then determines materials required by the production line according to the corresponding task of picking up and matching materials in the vertical warehouse, namely, determines materials which need to be picked up and matched from the shelf 11 of the vertical warehouse 1 at present.
Step 400, transporting materials to a plurality of platform layers 121 which are arranged at intervals along the vertical direction of the tray assembly platform 12 of the vertical warehouse 1.
In this step, after the materials to be sorted are determined by step 200, they are transported from the shelves 11 of the vertical warehouse 1 to the corresponding platform layer 121 of the tray deck 12. Specifically, firstly, required materials are sorted from corresponding positions of the shelves 11 through carrying equipment such as a stacker and the like positioned in a roadway 14 (the roadway 14 between the adjacent shelves 11 of the vertical warehouse 1), and are carried to a warehouse outlet 13 of a warehouse outlet end of the shelves 11; thereafter, the material at the outlet 13 is transported to the corresponding deck 121 by a person (e.g., manually handling the corresponding equipment) or a logistics transfer robot or the like.
And 500, grouping the materials on the platform layer 121.
In this step, the different types of materials conveyed onto the platform layer 121 are palletized, so that various materials required for producing the product are placed (or palletized) onto the same material frame (or pallet), to obtain palletized materials.
Step 600, delivering the materials completed by the tray assembly to a production line.
Specifically, the materials completed by the tray assembly on the platform layer 121 are transported to a corresponding production line, and the materials are processed, assembled and the like, so as to produce corresponding products.
Thus, the method is used in discrete manufacturing. The method is implemented based on the tray combination platform 12 with the vertically-spaced multi-layer platform layers 121, so that the space utilization rate in a factory building and the output of unit area are improved; each layer of platform layer 121 is suitable for simultaneously or independently carrying out material group dish and shipment after group dish is accomplished, can reduce the circumstances such as group dish wait, shipment jam and take place, has promoted the commodity circulation efficiency in the factory building, and makes the accommodation of the efficiency of material group dish bigger, can adapt to different production demands. It should be noted that, each step of the method may be performed simultaneously at multiple stations, for example, multiple stackers may perform picking and distributing of materials (materials of the same type or different types) in different lanes 14 of the shelf 11 simultaneously, multiple sorting robots may perform material pallet assembly on each platform layer 121 simultaneously, multiple production lines may perform production simultaneously, etc.; and the executing device of each step can perform the task of the next wave after completing the task of the current wave, for example, after completing the material sorting according to the task of sorting the vertical warehouse materials of the current wave, the stacker in the roadway 14 can perform the task of sorting the next wave according to the received task of sorting the vertical warehouse materials of the next wave. In this way, the steps 200-500 are suitable for being performed simultaneously, namely, the shipment of the tray materials, the tray assembly of the materials, the transportation and the sorting of the materials and the like are suitable for being performed simultaneously while the production line is producing, so that the steps of the method are continuously and orderly performed, and the production efficiency is improved.
Optionally, step 400 includes:
the material is transported to a corresponding incoming frame point 121a on at least one deck layer 121 of the tray deck 12.
Specifically, the materials placed at the warehouse outlet 13 are transported to the material frame coming points 121a of the corresponding type on any platform layer 121, so that the material frame coming points 121a correspond to the types of the materials transported to the material frame coming points, and the corresponding sorting robots can accurately transport the materials of the corresponding type conveniently in the subsequent material group trays. Wherein, be equipped with a plurality of and every exit 13 have the multilayer based on exit 13 to and the transportation equipment is equipped with many, make the material that reaches group dish platform 12 simultaneously probably have a plurality of, at this moment, many transportation equipment can place a plurality of materials into the frame point of arrival position 121a department on at least one deck platform 121.
In some embodiments, a reserved point 121c is further provided on the platform layer 121, and when the incoming frame point 121a corresponding to the material at the material outlet of a layer of the outlet 13 on the platform layer 121 is not idle, the material at the material outlet of the layer may be transported to the reserved point 121c corresponding to the material type on the platform layer 121. In other embodiments, the reserved point 121c does not need to be of a corresponding material type, and when the material of the reserved point 121c needs to be palletized, the material of the reserved point 121c may be conveyed to the corresponding type of incoming frame point 121a and then palletized.
Step 500 includes:
and (3) coiling the material group positioned at the incoming material frame point 121a to the corresponding target frame point 121b.
Specifically, the material at the incoming frame point 121a on the platform layer 121 is palletized, so that the material of different types required by the production line is palletized onto the material frames (or trays) at the corresponding target frame point 121b on the same platform layer 121, and the palletized material is obtained.
Step 600 includes:
the material completed by the trays on the platform layer 121 is transported to a production line.
Specifically, the material (the material frame where the tray is located is used as a shipping material frame) completed by grouping at the target frame point 121b on the platform layer 121 is transported to a corresponding production line, and the material is processed, assembled and the like, so as to produce a corresponding product.
Optionally, as shown in connection with fig. 1-4, prior to step 200, the method further comprises the steps of:
and 100, constructing an expert rule ex-warehouse model.
Specifically, by constructing the expert rule ex-warehouse model to integrate the material type, the position of the material on the shelf 11 of the vertical warehouse 1, the data information of each material point (such as the information of whether the material is placed or not), etc., the position of the material of the required type, the corresponding material point of the material on the tray assembly platform 12, etc. can be accurately obtained in the subsequent steps.
Optionally, the structure of the expert rule ex-warehouse model includes a knowledge base, a database, an inference engine, etc., where the knowledge base stores the domain knowledge and experience obtained from the expert in a suitable manner, and also includes necessary book knowledge and common sense, which are memories of the corresponding domain knowledge; the database is used as a storage unit for storing data provided by a current processing object user and an intermediate result obtained by reasoning; the inference engine is used for controlling and coordinating the whole work so as to solve the current problem according to a certain inference policy and omitting the processing according to the current input data and the knowledge of the knowledge base. In this way, in the method, the material type required by the production line is used as the input of the expert rule delivery model, and the positions of the corresponding materials on the goods shelf 11 and the corresponding material points on the corresponding platform layer 121 of the tray assembly platform 12 can be obtained according to the constructed expert rule delivery model.
Therefore, by constructing the expert rule ex-warehouse model, the dispatching of materials between the vertical warehouse 1 and the production line is optimized, and the orderly production and manufacture is ensured.
After step 200, before step 400, the method further comprises the steps of:
step 300, matching the materials with the expert rules to form a warehouse-out model, and determining the positions of the materials and the corresponding material points on the platform layer 121.
Specifically, after determining the type of material required by the production line, the material and expert rules delivery model is matched, that is, the type of material required by the production line is taken as input, so as to obtain the position of the material on the shelf 11 and the corresponding material point on the corresponding platform layer 121 of the tray assembly platform 12 as output.
And updating or reconstructing the expert rule ex-warehouse model when the expert rule ex-warehouse model is not matched.
In step 300, if the materials required by the production line corresponding to the inventory picking task are not matched with the expert rule inventory-out model, that is, the expert rule inventory-out model lacks (does not match) the materials required by the current production line, intervention is performed, and rules are maintained to update or reconstruct the expert rule inventory-out model. Specifically, the data information (the type of the material, the position on the shelf 11, etc.) of the material is entered and stored in a maintenance interface provided by a corresponding system (a system for running the expert rule ex-warehouse model), so that the updating or reconstruction of the expert rule ex-warehouse model is realized.
Optionally, as shown in conjunction with fig. 4 and 5, step 100 specifically includes the following steps:
step 110, acquiring materials stored in the shelf 11 of the vertical warehouse 1 and data information of all material points.
Specifically, acquiring data information of materials stored in the shelf 11 is to acquire all stored material information (such as material type, position of materials on the shelf 11, etc.) on the shelf 11; for example, information about all stored materials on the shelves 11 may be determined based on the warehouse entry information of the materials. The data information of each material point is the data information of the material frame point 121a of all the platform layers 121 of the tray-forming platform 12 (for example, the material type corresponding to the material frame point 121a, whether the material frame point 121a is idle, etc.), the data information of the target frame point 121b, and the data information of the reserved point 121c.
And 120, establishing an expert rule ex-warehouse model by adopting a rule classifier algorithm according to the data information.
Specifically, a rule classifier algorithm (rule-based classifier, classification algorithm) is adopted to classify all stored materials on the shelf 11, and different types of materials are matched with corresponding material points to construct an expert rule ex-warehouse model, so that in a subsequent step, the positions of the materials on the shelf 11 and the corresponding material points (as output obtained according to the expert rule ex-warehouse model) on the corresponding platform layer 121 of the tray-assembling platform 12 can be obtained according to the required material types (as input).
In this way, the method adopts a rule classifier algorithm to classify materials, establishes an expert rule ex-warehouse model, models once, and is suitable for long-term use; meanwhile, by setting an expansibility interface (such as a manual maintenance interface), the updating or reconstruction of the expert rule ex-warehouse model is realized, the real-time updating and capacity expansion of the expert rule ex-warehouse model and the corresponding rule base can be met, and the ex-warehouse and disk assembly requirements of different materials can be adaptively and newly increased.
Optionally, in the method, a rule classifier algorithm is adopted, so that the materials can be classified according to certain characteristics (such as length, width, height, weight, whether special-shaped, types and the like) of the materials, namely, the materials are matched according to the classification characteristics of the materials, the accuracy of material classification is improved, and accordingly, corresponding output is accurately obtained according to an expert rule ex-warehouse model. Illustratively, expert rules are out of stock model: y is Y i ＝AX i Wherein Y is i Representing the library results, A represents the state matrix, X i Representing a selectable library location; the warehouse-out state matrix A can be judged according to the classification characteristics of the length, width, height, weight, special shape or the like of the materials.
Optionally, as shown in conjunction with fig. 4 and 6, step 400 specifically includes the following steps:
and 410, unloading the materials from the corresponding positions of the shelves 11 of the vertical warehouse 1 to the warehouse outlet 13 of the warehouse outlet end of the shelves 11.
Specifically, the delivery port 13 is disposed at a delivery end of the shelf 11 and between the shelf 11 and the tray deck 12, for temporarily placing the material delivered from the shelf 11 and to be delivered to the tray deck 12. Each of the warehouse outlets 13 is respectively arranged at the outlet of one roadway 14 (the roadway 14 between the adjacent shelves 11 of the vertical warehouse 1) so as to be convenient for directly abutting materials conveyed by conveying equipment such as a stacker and the like in the roadway 14. And each of the outlets 13 is provided with a plurality of layers of material outlets (or material outlet layers) for placing materials in the vertical direction. In this step, the required materials determined in step 200 are sorted from the corresponding positions of the shelves 11 by using a transporting device such as a stacker in the tunnel 14, and transported to the delivery port 13, so that the corresponding transporting device can conveniently transport the corresponding materials from the delivery port 13 to the tray assembly platform 12.
Step 420, transporting the material located at the outlet 13 to a corresponding material point on at least one platform layer 121 of the tray deck 12.
Specifically, after determining the corresponding material points of the corresponding materials on the corresponding platform layers 121 of the tray deck 12 in step 300, in this step, the corresponding materials carried to the delivery port 13 by the carrying device such as a stacker are transported to the corresponding material point positions on the corresponding platform layers 121 by the transporting device.
Optionally, in the method, when the material is assembled, if the material on the material frame (or tray) on a certain incoming material frame point 121a is empty, the material frame (or tray) can be transported to an empty target frame point 121b as the material frame (or tray) for assembling the material; or the material frame (or tray) is transported to the warehouse entry port 15 of the goods shelf 11 through the transportation equipment for new material warehouse entry.
Referring to fig. 7, a further embodiment of the present invention provides a material delivery device for a vertical warehouse 1, including:
a first vertical warehouse scheduling system 40, configured to determine materials required by the production line according to the vertical warehouse material sorting task;
a first logistics scheduling system 50 for transporting materials to a plurality of platform layers 121 of the tray assembly platform 12 of the vertical warehouse 1, which are arranged at intervals along the vertical direction;
the second vertical warehouse scheduling system 60 is used for grouping the materials on the platform layer 121;
and a second stream scheduling system 70 for delivering the assembled material to the production line.
Optionally, the first logistics scheduling system 50 is specifically configured to transport the material to a corresponding incoming frame point 121a on the corresponding platform layer 121 of the tray deck 12; the second vertical warehouse scheduling system 60 is specifically configured to group the materials located at the incoming frame point 121a to the corresponding target frame point 121b; the second stream dispatch system 70 is specifically configured to transport the material completed by the trays located on the platform layer 121 to the production line.
Optionally, the first vertical library scheduling system 40 is further configured to construct an expert rule library model; and the system is used for matching the materials with an expert rule ex-warehouse model, and determining the positions of the materials and corresponding material points on the tray assembly platform 12; wherein the first vertical scheduling system 40 is further configured to update or reconstruct the expert rule ex-warehouse model when the expert rule ex-warehouse model is not matched. When the expert rule ex-warehouse model is constructed, the first vertical warehouse scheduling system 40 is specifically configured to acquire data information of the materials stored in the shelf 11 and each material point, and to use a rule classifier algorithm to build the expert rule ex-warehouse model according to the data information.
Optionally, the first logistics scheduling system 50 is further specifically configured to drop the materials from the corresponding positions of the shelves 11 of the vertical warehouse 1 to the outlet 13 of the outlet end of the shelf 11; and for transporting the material at the outlet 13 to a corresponding material point on the respective deck 121.
In this way, by the cooperation among the first vertical warehouse scheduling system 40, the first logistics scheduling system 50, the second vertical warehouse scheduling system 60 and the second logistics scheduling system 70 of the material warehouse-out device for the vertical warehouse 1, the material warehouse-out method for the vertical warehouse 1 is ensured to be smoothly implemented.
Optionally, in step 400 of the material delivery method for the vertical warehouse 1, the first logistics scheduling system 50 is further configured to obtain location information of a current transportation device, and plan a route of the transportation device according to the location information of the transportation device and data information of the material points.
Specifically, the first vertical warehouse scheduling system 40 feeds back pallet information and the like reaching the warehouse outlet 13 to the first logistics scheduling system 50, the first logistics scheduling system 50 takes data such as a material frame state, a material point state, a task priority, a transport device (e.g., an AGV) operation state, a real-time position and the like as input conditions, calculates an optimal distribution route by taking a transport device operation range as constraint conditions, automatically generates a scheduling instruction of transporting device distribution materials, and transfers the materials of the warehouse outlet 13 to the material frame point 121a after receiving the instruction by the transport device.
Optionally, in step 600 of the material delivery method for the vertical warehouse 1, the task of completing the tray grouping on the tray grouping platform 12 is confirmed in the second vertical warehouse scheduling system 60 and sent to the second stream scheduling system 70, after the second stream scheduling system 70 receives the corresponding tray grouping completion information, a dispatching instruction of the conveying device is automatically calculated and issued, and the conveying device delivers the completed corresponding tray grouping material to the production line.
Although the present disclosure is described above, the scope of protection of the present disclosure is not limited thereto. Various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the disclosure, and these changes and modifications will fall within the scope of the invention.
Claims (9)
1. The vertical warehouse is characterized by comprising a goods shelf (11) and a tray assembling platform (12), wherein the tray assembling platform (12) is arranged at the warehouse-out end of the goods shelf (11); the tray assembly platform (12) comprises a plurality of platform layers (121) which are arranged at intervals along the vertical direction, and the platform layers (121) are used for assembling trays of materials which come from the goods shelves (11) and are to be sent to a production line; the warehouse-out end of the goods shelf (11) is provided with a plurality of warehouse-out ports (13), and each warehouse-out port (13) is respectively corresponding to an outlet of one roadway (14) of the goods shelf (11); and each warehouse outlet (13) is provided with a plurality of layers at intervals in the vertical direction.
2. The vertical warehouse according to claim 1, characterized in that the platform layer (121) is provided with an incoming frame point (121 a) and a target frame point (121 b) for placing the material, the incoming frame point (121 a) is used for placing the material from the goods shelf (11), and the material placed to the incoming frame point (121 a) is used for being assembled to the target frame point (121 b) and sent to the production line.
3. The vertical warehouse according to claim 2, characterized in that a reserved point location (121 c) is further provided on the platform layer (121), and the reserved point location (121 c) is used for placing the material that is not currently needed by the production line.
4. A method for the ex-warehouse of materials, employing a vertical warehouse (1) according to any one of claims 1-3, characterized in that it comprises:
according to the sorting task of the materials in the vertical warehouse, determining the materials required by the production line;
a plurality of platform layers (121) which are arranged at intervals along the vertical direction and are used for transporting the materials to a tray assembly platform (12) of the vertical warehouse (1);
-palletizing said material on said platform layer (121);
and delivering the materials completed by the tray to the production line.
5. The method for discharging materials from a vertical warehouse according to claim 4, wherein the transporting the materials to the plurality of vertically spaced platform layers (121) of the tray deck (12) of the vertical warehouse (1) comprises:
transporting the material to corresponding material frame points (121 a) on at least one platform layer (121) of the tray-assembling platform (12);
-said palletizing said material on said platform layer (121) comprises:
coiling the material group at the incoming frame point (121 a) to a corresponding target frame point (121 b);
the delivering the material completed by the tray assembly to the production line comprises the following steps:
and transporting the materials completed by the tray assembly on the platform layer (121) to the production line.
6. The method for discharging materials from a vertical warehouse of claim 4 or 5, wherein before determining materials required by a production line according to a task of sorting materials from a vertical warehouse, the method for discharging materials from a vertical warehouse further comprises:
constructing an expert rule ex-warehouse model;
after determining the materials required by the production line, before transporting the materials to a plurality of platform layers (121) which are arranged at intervals along the vertical direction of a tray assembly platform (12) of the vertical warehouse (1), the material warehouse-out method for the vertical warehouse further comprises:
matching the material with the expert rule ex-warehouse model, and determining the position of the material and the corresponding material point of the material on the platform layer (121);
and updating or reconstructing the expert rule ex-warehouse model when the expert rule ex-warehouse model is not matched.
7. The method for mass delivery of a library as claimed in claim 6, wherein said constructing an expert rule delivery model comprises:
acquiring data information of the materials stored in the shelf (11) of the vertical warehouse (1) and all material points;
and according to the data information, a rule classifier algorithm is adopted to establish an expert rule ex-warehouse model.
8. The method for discharging materials from a vertical warehouse according to claim 6, wherein the transporting the materials to the plurality of vertically spaced platform layers (121) of the tray deck (12) of the vertical warehouse (1) comprises:
the materials are put down from the corresponding positions of the shelves (11) of the vertical warehouse (1) to a warehouse outlet (13) of the warehouse outlet end of the shelves (11);
transporting the material located at the outlet (13) to a corresponding material point on at least one of the deck layers (121) of the tray deck (12).
9. A material delivery device for a vertical warehouse, comprising:
the first vertical warehouse scheduling system (40) is used for determining materials required by the production line according to the vertical warehouse material sorting task;
the first logistics scheduling system (50) is used for transporting the materials to a plurality of platform layers (121) which are arranged at intervals along the vertical direction of a tray assembly platform (12) of the vertical warehouse (1);
a second vertical warehouse scheduling system (60) for palletizing the materials on the platform layer (121);
and a second stream scheduling system (70) for delivering the material completed by the tray assembly to the production line.
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