CN114852575A - Vertical warehouse and material delivery method and device for vertical warehouse - Google Patents
Vertical warehouse and material delivery method and device for vertical warehouse Download PDFInfo
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- CN114852575A CN114852575A CN202210614092.7A CN202210614092A CN114852575A CN 114852575 A CN114852575 A CN 114852575A CN 202210614092 A CN202210614092 A CN 202210614092A CN 114852575 A CN114852575 A CN 114852575A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
The invention provides a vertical warehouse and a material delivery method and device for the vertical warehouse, wherein the vertical warehouse comprises a goods shelf and a disk assembling platform, and the disk assembling platform is arranged at the delivery end of the goods shelf; the tray assembling platform comprises a plurality of platform layers which are arranged at intervals in the vertical direction, and the platform layers are used for assembling the materials which come from the goods shelves and are to be sent to the production line. According to the invention, the multi-layer platform layers which are vertically spaced are arranged at the delivery end of the goods shelf and are used for palletizing the materials which come from the goods shelf and are to be delivered to the production line, so that the palletizing space is obtained upwards in the plant, the floor area of the palletizing platform on the plane can be reduced while enough palletizing space is ensured and even the palletizing space is improved, and the space utilization rate and the yield of unit area in the plant are improved.
Description
Technical Field
The invention relates to the technical field of discrete manufacturing, in particular to a vertical warehouse, and a material delivery method and device for the vertical warehouse.
Background
In the discrete manufacturing industry, material receiving, storage, pallet grouping and shipping are indispensable links in production and manufacturing. In a traditional vertical warehouse, after materials are put in a warehouse, the whole plate of materials is placed on a goods shelf; when delivering goods, the whole tray of materials is taken out from the goods shelf, the warehouse pipe takes out different materials from respective original trays according to orders, and the materials are grouped into a delivery tray.
Under this kind of mode of operation, because the group dish in-process needs people, a plurality of trays, transport means etc. and production key element is too much, and it needs to occupy great operating space on the plane, causes area big, group dish inefficiency, management inconvenience, the low scheduling problem of unit area output, has greatly influenced the space utilization of factory building and the efficiency of material management.
Disclosure of Invention
The invention solves the problems that: how to promote the space utilization of factory building and the efficiency of material group dish.
In order to solve the problems, the invention provides a vertical warehouse, which comprises a goods shelf and a disk-assembling platform, wherein the disk-assembling platform is arranged at the warehouse-out end of the goods shelf; the group dish platform includes along the multilayer platform layer of vertical direction interval setting, the platform layer is used for coming from goods shelves and waiting to be sent to the material of producing the line and organize the dish.
Optionally, a material receiving frame point location and a target frame point location for placing the material are arranged on the platform layer, the material receiving frame point location is used for placing the material from the shelf, and the material placed to the material receiving frame point location is used for assembling a pallet to the target frame point location and sending the pallet to the production line.
Optionally, a reserved point is further arranged on the platform layer, and the reserved point is used for placing the material which is not needed by the production line currently.
Optionally, the warehouse exit end of the shelf is provided with a plurality of warehouse exit ports, and each warehouse exit port is respectively arranged corresponding to an exit of one lane of the shelf; and a plurality of layers are arranged at intervals in the vertical direction at each warehouse outlet.
In order to solve the above problems, the present invention further provides a material delivery method for a vertical warehouse, which adopts the vertical warehouse, and comprises:
determining materials required by a production line according to the picking and matching tasks of the materials in the vertical warehouse;
conveying the materials to a plurality of platform layers which are arranged at intervals along the vertical direction of a tray assembling platform of the vertical warehouse;
palletizing the materials on the platform layer;
and transporting the materials which are subjected to tray combination to the production line.
Optionally, the multiple platform layers, which are arranged at intervals in the vertical direction, of the tray assembly platform for transporting the material to the vertical warehouse include:
conveying the materials to corresponding material incoming frame point positions on at least one platform layer of the tray combination platform;
the to the material on the platform layer is organized the dish and is included:
the materials positioned at the incoming material frame point position are coiled to a corresponding target frame point position;
the shipment of the materials completed by the group of pallets to the production line comprises:
and transporting the materials which are subjected to tray combination on the platform layer to the production line.
Optionally, before determining the materials required by the production line according to the picking and matching task of the materials in the vertical warehouse, the method for discharging the materials from the vertical warehouse further includes:
constructing an expert rule ex-warehouse model;
after the materials required by the production line are determined, and before the materials are transported to the multi-layer platform layer of the tray assembling platform of the vertical warehouse, which is arranged at intervals along the vertical direction, the method for discharging the materials from the vertical warehouse further comprises the following steps:
matching the material with the expert rule ex-warehouse model, and determining the position of the material and the corresponding material point of the material on the platform layer;
and when the expert rule ex-warehouse model is not matched, updating or rebuilding the expert rule ex-warehouse model.
Optionally, the constructing the expert rule outbound model includes:
acquiring data information of the materials and each material point stored on a shelf of the vertical warehouse;
and establishing an expert rule ex-warehouse model by adopting a rule classifier algorithm according to the data information.
Optionally, the multiple platform layers, which are arranged at intervals in the vertical direction, of the tray assembly platform for transporting the material to the vertical warehouse include:
the materials are lifted from the corresponding positions of the shelves of the vertical warehouse to the warehouse outlet of the warehouse outlet end of the shelves;
and conveying the materials positioned at the warehouse outlet to at least one layer of the pallet combination platform, wherein the platform layer is provided with corresponding material points.
In order to solve the above problems, the present invention further provides a material delivery device for a vertical warehouse, comprising:
the first vertical warehouse scheduling system is used for determining materials required by a production line according to a vertical warehouse material picking and matching task;
the first logistics scheduling system is used for transporting the materials to a plurality of layers of platform layers which are arranged at intervals in the vertical direction of the tray assembling platform of the vertical warehouse;
the second vertical warehouse scheduling system is used for assembling the materials on the platform layer;
and the second logistics dispatching system is used for delivering the materials finished by the group of trays to the production line.
Compared with the prior art, the invention has the following beneficial effects: on one hand, tray assembly space is obtained upwards in the plant, so that the floor area of the tray assembly platform on the plane can be reduced while enough tray assembly space is ensured and even the tray assembly space is improved, and the space utilization rate and the output of unit area in the plant are improved; on the other hand, each layer of platform floor is suitable for simultaneously carrying out material tray combination and dispatching after tray combination is finished, so that the situations of tray combination waiting, dispatching blockage and the like can be reduced, and the logistics efficiency in a factory building is improved; on the other hand, each layer of platform layer can independently carry out material group dish again for the regulating range of the efficiency of material group dish is bigger, can adapt to different production demands.
Drawings
FIG. 1 is a schematic structural diagram of a vertical library according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of another view of the library;
FIG. 3 is a flow chart of a method for delivering materials from a vertical warehouse according to an embodiment of the present invention;
FIG. 4 is a flow chart of a method for delivering materials from a vertical warehouse according to another embodiment of the present invention;
FIG. 5 is a sub-flowchart of step 100 in an embodiment of the present invention;
FIG. 6 is a sub-flowchart of step 400 in an embodiment of the present invention;
fig. 7 is a block diagram of a material discharging device for vertical warehousing according to an embodiment of the present invention.
Description of reference numerals:
1-vertical warehouse, 11-goods shelf, 12-pallet assembling platform, 121-platform layer, 121 a-incoming material frame point location, 121 b-target frame point location, 121 c-reserved point location, 13-warehouse-out opening, 14-roadway and 15-warehouse-in opening; 2-upright post; 40-a first vertical library scheduling system; 50-a first logistics scheduling system; 60-a second vertical warehouse scheduling system; 70-second stream scheduling system.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the XYZ coordinate axes provided herein, the forward direction of the X axis represents the forward direction, the reverse direction of the X axis represents the backward direction, the forward direction of the Y axis represents the right direction, the reverse direction of the Y axis represents the left direction, the forward direction of the Z axis represents the upward direction, and the reverse direction of the Z axis represents the downward direction. Also, it is noted that the terms "first," "second," and the like in the description and claims of the present invention and in the above-described drawings are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein.
Referring to fig. 1 and 2, an embodiment of the present invention provides a vertical warehouse 1, including a shelf 11 and a pallet assembly platform 12, where the pallet assembly platform 12 is disposed at an output end of the shelf 11; the palletizing platform 12 includes a plurality of platform layers 121 arranged at intervals in the vertical direction, and the platform layers 121 are used for palletizing the materials which come from the shelves 11 and are to be sent to the production line.
In this embodiment, the vertical warehouse 1 is used in the discrete manufacturing industry, the shelves 11 and the pallet assembly platform 12 are adapted to be disposed in the factory building, and the pallet assembly platform 12 is disposed at the delivery end of the shelves 11 (i.e., the end for delivering the materials on the shelves 11), and is used for assembling the pallets of the materials delivered from the shelves 11 to be delivered to the production line, so as to facilitate the processing and assembly of different materials into corresponding products on the corresponding production line. Specifically, the group dish platform 12 includes the multilayer platform layer 121 that the interval set up in the vertical direction (being Z axle direction in fig. 1), and platform layer 121 is equipped with at least two-layer to upwards acquire group dish space (the space that is used for material group dish) in the factory building, reduce group dish space on the plane, promote space utilization and the output of unit area in the factory building. And every layer of platform layer 121 can carry out material group dish simultaneously under the prerequisite of mutually noninterference to and carry out the shipment after material group dish is accomplished simultaneously, can reduce the circumstances such as group dish is waited for, the shipment is blockked and take place, has promoted the logistics efficiency in the factory building.
In some embodiments, the platform layer 121 of the group disk platform 12 is directly built on the column 2 of the factory building located at the warehouse-out end of the shelf 11, so that on one hand, the building of the multi-layer platform layer 121 of the group disk platform 12 is prevented from interfering with the column 2 of the factory building, on the other hand, the building cost of the group disk platform 12 can be reduced, and the structural strength and stability of the group disk platform 12 are ensured.
Therefore, the multi-layer platform layers 121 vertically spaced are arranged at the delivery end of the goods shelf 11 and used for tray assembling of materials from the goods shelf 11 and to be sent to a production line, on one hand, tray assembling space is obtained upwards in a factory building, so that the floor area of the tray assembling platform 12 on the plane can be reduced while enough tray assembling space is ensured and even the tray assembling space is improved, and the space utilization rate and the yield of unit area in the factory building are improved; on the other hand, each platform layer 121 is suitable for simultaneously carrying out material tray assembly and shipment after tray assembly is completed, so that the situations of tray assembly waiting, shipment blockage and the like can be reduced, and the logistics efficiency in a factory building is improved; on the other hand, each layer of platform layer 121 can independently perform material group coiling, so that the adjusting range of the efficiency of the material group coiling is larger, and different production requirements can be met.
Optionally, the platform layer 121 of the pallet combination platform 12 may be a steel structure platform, so as to compromise the stability and convenience of the pallet combination platform 12.
Optionally, as shown in fig. 1 and fig. 2, a plurality of warehouse exit ports 13 are provided at the warehouse exit end of the shelf 11, and each warehouse exit port 13 is respectively arranged corresponding to an exit of one lane 14 of the shelf 11; and each delivery port 13 is provided with a plurality of layers at intervals in the vertical direction.
In this embodiment, the warehouse exit 13 is disposed at the warehouse exit end of the shelf 11, and is located between the shelf 11 and the pallet combination platform 12, and is used for temporarily placing the materials which are to be sent to the pallet combination platform 12 from the shelf 11 to be transported to the corresponding position of the pallet combination platform 12 from the warehouse exit 13 by the corresponding transporting device. Each delivery port 13 is respectively arranged at the outlet of one lane 14 of the racks 11 (i.e. the lane 14 between adjacent racks 11 of the vertical warehouse 1) so as to directly butt joint materials conveyed by conveying equipment such as a stacker and the like in the lane 14.
On one hand, a plurality of materials can be conveniently transported by waiting for corresponding transportation equipment at the material outlets of each layer of the warehouse outlet 13 at the same time; on the other hand, even if the materials at the material outlets on some layers of the warehouse exit 13 are not sent to the pallet combining platform 12 in time, the working efficiency of the stacker in the roadway 14 cannot be affected, that is, the stacker can still carry the corresponding materials on the shelves 11 of the vertical warehouse 1 to the material outlets (i.e., the material outlets on some layers of the warehouse exit 13 where no materials are placed) on other layers of the warehouse exit 13; on the other hand, the influence of the manual or logistics handling robot (AGV) and the like for transporting the materials located at the warehouse exit 13 to the pallet combining platform 12 on the working efficiency of the transporting equipment in the roadway 14 can be reduced or avoided, that is, the materials to be transported are all transported on the corresponding material outlets of the warehouse exit 13 when the transporting equipment such as the manual or logistics handling robot reaches the warehouse exit 13 each time. Therefore, the carrying equipment and the logistics carrying robot in the roadway 14 can not influence each other, and the situations that the stacker is selected and matched for waiting, the transportation equipment is transported for waiting, the trays on the tray-assembling platform 12 are assembled for waiting and the like can be effectively reduced.
Optionally, the transportation of the materials between the warehouse exit 13 and the pallet combining platform 12 and between the pallet combining platform 12 and the production line is preferably realized by a transportation device such as a logistics handling robot, a chain conveyor, a belt conveyor, etc. so as to improve the automation degree of the production.
Optionally, as shown in fig. 2, an incoming frame point location 121a and a target frame point location 121b for placing a material are arranged on the platform layer 121, the incoming frame point location 121a is used for placing a material from the shelf 11, and the material placed in the incoming frame point location 121a is used for palletizing to the target frame point location 121b and sending to a production line.
In this embodiment, each platform layer 121 of the tray assembling platform 12 is preferably provided with a material receiving frame point location 121a and a target frame point location 121b, and the material receiving frame point locations 121a and the target frame point locations 121b on the platform layer 121 are arranged at intervals. The material coming frame point location 121a is used for placing the material from the shelf 11 (or the warehouse exit 13), and the material at the material coming frame point location 121a is stacked on the platform layer 121 by a sorting device group tray such as a manual or sorting robot to the target frame point location 121b at the corresponding position on the same platform layer 121. The materials after the tray assembly is completed on the target frame point position 121b can be transported to a production line through corresponding transportation equipment for processing, assembling and other operations.
The materials are generally placed on a material frame (or a tray, which is described below by taking the material frame as an example) for carrying and transporting, that is, the materials are carried by directly carrying the tray through corresponding carrying equipment, transporting equipment and the like. When materials are put in storage, one tray is used for stacking the same type of materials through manpower or a corresponding stacker crane. After being taken out of the warehouse, different types of materials are transported and placed to different material receiving frame point positions 121a on the corresponding platform layer 121 of the tray combination platform 12; the target frame point 121b may be pre-placed with a material frame (as a shipping frame), and when the material is assembled, the material assembly from the material frame of the different material frame points 121a to the shipping frame of the target frame point 121b may be completed, so that the subsequent production line may directly process and assemble the different types of materials on the shipping frame into corresponding products.
Preferably, a plurality of incoming frame point locations 121a and a plurality of target frame point locations 121b are arranged on the platform layer 121, so that more materials can be placed conveniently; on the other hand, can realize that the multistation is organized the dish simultaneously on platform layer 121, can promote the group dish efficiency of material, reduce the condition emergence that group dish waited for, transported and waited for, promote the production efficiency of corresponding production line.
In some embodiments, each incoming frame point location 121a (or the target frame point location 121b, the reserved point location 121c) is provided with a corresponding frame support for bearing and placing a corresponding frame, so that transportation equipment and the like can carry the frame conveniently.
Optionally, as shown in fig. 2, a reserved point 121c is further disposed on the platform layer 121, and the reserved point 121c is used for placing a material that is not needed by the production line currently.
In this embodiment, the reserved point 121c, the incoming frame point 121a, and the target frame point 121b are disposed at an interval, and are used as a buffer area for placing materials (i.e., materials that are not grouped in a tray) directly from the vertical warehouse 1 that is not needed by the production line, so that the logistics handling robot for transporting the materials located at the warehouse exit 13 to the tray grouping platform 12 and the sorting robot for material grouping in a tray grouping manner do not interfere with each other, that is, if the handling efficiency of the current logistics handling robot is higher than the tray grouping efficiency, after the incoming frame point 121a of the corresponding platform layer 121 is filled with the materials (or the material frames), the logistics handling robot can place the subsequently handled materials to the reserved point 121 c; if present group dish efficiency is higher than logistics transfer robot's handling efficiency, when the material of the incoming material frame point location 121a of corresponding platform layer 121 was not organized the dish inadequately, equipment such as sorting robot for organizing the dish can acquire the material from reservation point location 121c and carry out the group dish, or carry the material of reservation point location 121c to the frame point location 121a and then carry out the group dish. And/or, the reserved point 121c is used for placing the tray assembly materials (tray assembly completed materials) which are completed but are not needed by the production line currently, so that the tray assembly efficiency and the production line production efficiency on the platform layer 121 are not interfered with each other, that is, if the current tray assembly efficiency is higher than the production line production efficiency, the materials can be placed at the reserved point 121c after tray assembly is completed; if the production efficiency of the current production line is higher than the tray assembling efficiency, the production line can acquire tray assembling materials from the reserved point 121 c.
Like this, make the material warehouse-out to supplied materials frame position 121a, supplied materials frame position 121a material group dish to target frame position 121b, mutually noninterfere between the work efficiency that supplied materials frame position 121b material transportation produced to producing the line, all can independently go on, can promote production efficiency, reduce the condition emergence such as group dish is waited for, shipment jam, and make and be used for the material warehouse-out to group dish platform 12 and group dish material to transport to producing the transportation equipment of line can be the same batch, can reduce corresponding manufacturing cost.
Optionally, the stock points (the incoming stock frame point 121a, the target frame point 121b, and the reserved point 121c) on the platform layer 121 and the shelves 11 are provided with information identification structures (for example, RFID tags, which can be read and written by corresponding RFID readers to read and update information), for recording corresponding information of the stock points and the shelves 11 (for example, information about material types at corresponding positions of the stock points and the shelves 11 and whether to store materials). Moreover, the data information recorded by the information identification structure can be updated, for example, when the materials are stored in the corresponding position of the shelf 11, the information identification structure arranged at the position updates the material storage information to be stored; when the material is moved away from the corresponding position of the shelf 11, the information identification structure arranged at the position updates the material storage information to be not stored; when a material is placed on the corresponding incoming frame point 121a, the information identification structure arranged on the incoming frame point 121a updates the material storage information to be stored; when the material in the incoming frame point 121a is removed (for example, for disk grouping), the information identification structure disposed in the incoming frame point 121a updates the material storage information to be stored. Therefore, the RFID technology is applied to identify and manage the goods shelf 11, the material incoming frame point positions 121a and the target frame point positions 121b, the states of the material points and the goods shelf 11 are automatically updated, manual operation of field workers is reduced, and efficiency of material management and the like is improved.
With reference to fig. 1 to fig. 3, another embodiment of the present invention provides a material discharging method for a vertical warehouse 1, where the vertical warehouse 1 is adopted, and the material discharging method for the vertical warehouse 1 includes the following steps:
and 200, determining the materials required by the production line according to the picking and matching tasks of the materials in the vertical warehouse.
Specifically, in this step, a picking and matching task of the materials in the vertical warehouse is obtained first, and then the materials required by the production line, that is, the materials required to be picked and matched from the shelves 11 of the vertical warehouse 1 are determined according to the corresponding picking and matching task of the materials in the vertical warehouse.
And 400, transporting the materials to a plurality of platform layers 121 which are arranged on the tray assembling platform 12 of the vertical warehouse 1 at intervals in the vertical direction.
In this step, after the material to be sorted is determined in step 200, it is transported from the shelves 11 of the stand 1 to the corresponding platform layer 121 of the pallet assembly platform 12. Specifically, the required materials are firstly sorted and distributed from the corresponding positions of the shelves 11 by the carrying equipment such as a stacker and the like positioned in the roadway 14 (the roadway 14 between the adjacent shelves 11 of the vertical warehouse 1), and are carried to the warehouse outlet 13 at the warehouse outlet end of the shelves 11; thereafter, the materials at the output port 13 are transported to the corresponding platform floor 121 by a human (e.g., a human handling the corresponding equipment) or a logistics handling robot, etc.
And 500, palletizing the materials on the platform layer 121.
In this step, different types of materials conveyed to the platform layer 121 are palletized to place (or stack) various materials required for producing products on the same material frame (or tray) to obtain palletized materials.
And 600, transporting the materials which are subjected to tray combination to a production line.
Specifically, the materials assembled on the platform layer 121 are transported to a corresponding production line, and the materials are processed and assembled, so as to obtain a corresponding product.
Thus, the method is useful in discrete manufacturing. The method is implemented on the basis of the tray assembly platform 12 with the vertically-spaced multi-layer platform layers 121, so that the space utilization rate and the yield of unit area in a factory building are improved; every layer of platform layer 121 is suitable for simultaneously or independently carry out the shipment after the material group dish and group dish are accomplished, can reduce the group dish and wait for, the shipment jam circumstances such as take place, has promoted the logistics efficiency in the factory building, and makes the regulating range of the efficiency of material group dish bigger, can adapt to different production demands. It should be noted that each step of the method may be performed at multiple locations, for example, multiple stackers may simultaneously pick and distribute materials (same type of materials or different types of materials) in different lanes 14 of the shelf 11, multiple sorting robots on each platform layer 121 may simultaneously perform material grouping, multiple production lines, etc.; and the executing device of each step can perform the next-wave task after completing the current-wave task, for example, after the stacker in the roadway 14 completes the sorting and matching of the materials according to the current-wave standing material sorting and matching task, the next-wave sorting and matching task can be performed according to the received next-wave standing material sorting and matching task. Thus, the steps 200-500 are suitable for being performed simultaneously, that is, while the production line is producing, the shipment of the pallet materials, the pallet grouping of the materials, the transportation and sorting of the materials, and the like are suitable for being performed simultaneously, so that the steps of the method are performed continuously and orderly, and the production efficiency is improved.
Optionally, step 400 comprises:
the material is transported to the corresponding material frame point 121a on at least one platform layer 121 of the pallet combining platform 12.
Specifically, the materials placed at the warehouse exit 13 are transported to the corresponding type of the incoming frame point 121a on any platform layer 121, so that the incoming frame point 121a corresponds to the type of the materials transported to the incoming frame point, and the corresponding sorting robot can conveniently and accurately transport the corresponding type of the materials when the materials are subsequently stacked. Wherein, be equipped with a plurality ofly and every warehouse exit 13 has the multilayer based on warehouse exit 13 to and the transportation equipment is equipped with many, makes the material that arrives group dish platform 12 simultaneously probably have a plurality ofly, and at this moment, many transportation equipment can place the supplied materials frame position 121a department on at least one deck platform layer 121 with a plurality of materials.
In some embodiments, the platform layer 121 is further provided with a reserved point 121c, and when the material frame point 121a of the platform layer 121 corresponding to the material at the material outlet of a certain layer of the warehouse outlet 13 is not idle, the material at the material outlet of the certain layer may be first transported to the reserved point 121c of the platform layer 121 corresponding to the material type. In other embodiments, the reserved point 121c does not need to correspond to a material type, and when the materials of the reserved point 121c need to be palletized, the materials of the reserved point 121c may be transported to the incoming frame point 121a of the corresponding type before being palletized.
Step 500 comprises:
and (4) coiling the material groups positioned at the incoming material frame position 121a to the corresponding target material frame position 121 b.
Specifically, the materials at the incoming frame point 121a on the platform layer 121 are palletized, so as to palletize the different types of materials required by the production line onto the corresponding frames (or trays) of the target frame point 121b on the same platform layer 121, thereby obtaining the palletized materials.
Step 600 comprises:
and transporting the materials which are assembled on the platform layer 121 to a production line.
Specifically, the materials (the material frame where the material frame is located is used as a shipping material frame) which are completed by the tray assembly at the target frame point position 121b on the platform layer 121 are transported to a corresponding production line, and the materials are processed, assembled and the like to obtain a corresponding product.
Optionally, as shown in fig. 1 to 4, before step 200, the method further includes the following steps:
and step 100, constructing an expert rule ex-warehouse model.
Specifically, an expert rule ex-warehouse model is built to synthesize the material types, the positions of the materials on the shelves 11 of the vertical warehouse 1, data information (such as information on whether the materials are placed or not) of each material point and the like, so that the positions of the materials of the required types, the corresponding material points of the materials on the palletizing platform 12 and the like can be accurately obtained in the subsequent steps.
Optionally, the structure of the expert rule ex-warehouse model comprises a knowledge base, a database, an inference engine and the like, wherein the knowledge base stores the domain knowledge and experience obtained from the experts in a proper manner, and also comprises necessary book knowledge and common knowledge, and the knowledge base is a memory for the corresponding domain knowledge; the database is used as a storage unit and is used for storing data provided by the user of the current processing object and intermediate results obtained by reasoning; the inference engine is used for controlling and coordinating the whole work so as to solve the current problems according to the current input data and the knowledge of the knowledge base by utilizing the knowledge of the knowledge base according to a certain inference strategy. Thus, in the method, the material types required by the production line are used as the input of the expert rule ex-warehouse model, and the positions of the corresponding materials on the shelf 11 and the corresponding material points on the corresponding platform layer 121 of the pallet combining platform 12, which are used as the output, can be obtained according to the constructed expert rule ex-warehouse model.
Therefore, by constructing the expert rule ex-warehouse model, the scheduling of materials from the vertical warehouse 1 to the production line is optimized, and the ordered production and manufacturing are ensured.
After step 200 and before step 400, the method further comprises the following steps:
step 300, matching the materials with the expert rule ex-warehouse model, and determining the positions of the materials and the corresponding material points of the materials on the platform layer 121.
Specifically, after the material type required by the production line is determined, the material is matched with the expert rule out-of-library model, that is, the material type required by the production line is used as input, so as to obtain the position of the material on the shelf 11 and the corresponding material point on the corresponding platform layer 121 of the pallet combination platform 12 as output.
And when the expert rule ex-warehouse model is not matched, updating or rebuilding the expert rule ex-warehouse model.
In step 300, if the materials required by the production line corresponding to the standing material matching task are not matched with the expert rule ex-warehouse model, i.e., the expert rule ex-warehouse model lacks (does not match) the materials required by the current production line, intervention is required, and the rules are maintained to update or rebuild the expert rule ex-warehouse model. Specifically, data entry is performed on data information (type of the material, position on the shelf 11, and the like) of the material on a maintenance interface provided by a corresponding system (a system for operating the expert rule ex-warehouse model), and the data information is stored, so that updating or reconstruction of the expert rule ex-warehouse model is realized.
Optionally, as shown in fig. 4 and 5, the step 100 specifically includes the following steps:
and 110, acquiring data information of the materials and each material point stored in the shelf 11 of the vertical library 1.
Specifically, the data information of the materials stored in the shelf 11 is obtained, that is, the information of all the stored materials on the shelf 11 (for example, the types of the materials, the positions of the materials on the shelf 11, and the like) is obtained; for example, information about all stored items on the shelf 11 may be determined from warehousing information of the items. The data information of each material point is the data information of the material frame point 121a of all the platform layers 121 of the pallet combination platform 12 (for example, the material type corresponding to the material frame point 121a, whether the material frame point 121a is idle, etc.), the data information of the target frame point 121b, and the data information of the reserved point 121 c.
And step 120, establishing an expert rule ex-warehouse model by adopting a rule classifier algorithm according to the data information.
Specifically, a rule classifier algorithm (a classifier and a classification algorithm based on rules) is adopted to classify all the stored materials on the shelf 11, and different types of materials are matched with corresponding material points to construct an expert rule ex-warehouse model, so that in the subsequent steps, the positions of the materials on the shelf 11 and the corresponding material points on the corresponding platform layer 121 of the pallet combination platform 12 (as output obtained according to the expert rule ex-warehouse model) can be obtained according to the types of the required materials (as input).
Thus, the method adopts a rule classifier algorithm to classify the materials, establishes an expert rule ex-warehouse model, builds the model once and is suitable for a long time; meanwhile, the updating or reconstruction of the expert rule ex-warehouse model is realized by setting an expansibility interface (such as a manual maintenance interface), the real-time updating and capacity expansion of the expert rule ex-warehouse model and a corresponding rule base can be met, and the requirements of ex-warehouse and disk combination of newly added different materials are self-adapted.
Optionally, in the method, a rule classifier algorithm is adopted, the materials can be classified according to certain characteristics (such as length, width, height, weight, abnormity, type and the like) of the materials, namely the materials are matched according to the classification characteristics of the materials, the accuracy of material classification is improved, and therefore corresponding output is accurately obtained according to an expert rule ex-warehouse model. Illustratively, the expert rules outbound model: y is i ＝AX i Wherein Y is i Represents the ex-warehouse result, A represents the state matrix, X i Indicating selectable warehouse-out positions; the ex-warehouse state matrix A can be determined according to the length, width, height and weight of the materialAnd whether the characteristic is abnormal or not.
Optionally, as shown in fig. 4 and fig. 6, the step 400 specifically includes the following steps:
and step 410, putting the materials from the corresponding position of the shelf 11 of the vertical warehouse 1 to the warehouse outlet 13 at the warehouse outlet end of the shelf 11.
Specifically, the delivery port 13 is disposed at a delivery end of the shelf 11, and is located between the shelf 11 and the pallet combining platform 12, and is used for temporarily placing the materials delivered from the shelf 11 and to be sent to the pallet combining platform 12. Each warehouse outlet 13 is respectively arranged at the outlet of a roadway 14 (the roadway 14 between the adjacent goods shelves 11 of the vertical warehouse 1) so as to be convenient for directly abutting materials conveyed by conveying equipment such as a stacker and the like in the roadway 14. And a plurality of material outlets (or material outlet layers) for placing materials are arranged on each warehouse outlet 13 in the vertical direction. In this step, the required materials determined in step 200 are sorted from the corresponding positions of the shelves 11 by the carrying devices such as stackers located in the lanes 14, and are carried to the delivery port 13, so that the corresponding transporting devices can conveniently carry the corresponding materials from the delivery port 13 to the pallet combining platform 12.
And step 420, transporting the material at the warehouse outlet 13 to a corresponding material point on at least one platform layer 121 of the tray combination platform 12.
Specifically, after the corresponding material points of the corresponding materials on the corresponding platform layer 121 of the pallet combining platform 12 are determined through step 300, in this step, the corresponding materials which are transported to the warehouse-out opening 13 by the transporting equipment such as the stacker are transported to the corresponding material point positions on the corresponding platform layer 121 by the transporting equipment.
Optionally, in the method, when the materials are palletized, if the material on the material frame (or tray) on a certain material frame point location 121a is moved to be empty, the material frame (or tray) may be moved to the empty target frame point location 121b to be used as the material frame (or tray) of the palletized materials; or the material frame (or the pallet) is transported to the storage opening 15 of the goods shelf 11 through the transportation equipment for the storage of new materials.
Referring to fig. 7, another embodiment of the present invention provides a material discharging device for a vertical warehouse 1, including:
the first vertical warehouse dispatching system 40 is used for determining materials required by a production line according to the vertical warehouse material sorting and matching tasks;
the first logistics scheduling system 50 is used for transporting materials to the multi-layer platform layer 121 which is arranged on the tray assembling platform 12 of the vertical warehouse 1 at intervals in the vertical direction;
the second vertical warehouse dispatching system 60 is used for performing tray grouping on the materials on the platform layer 121;
and a second material flow dispatching system 70 for delivering the materials completed by the tray combination to the production line.
Optionally, the first logistics scheduling system 50 is specifically configured to transport the material to the corresponding material frame point position 121a on the corresponding platform layer 121 of the pallet combining platform 12; the second vertical warehouse dispatching system 60 is specifically configured to pallet the material group located at the incoming material frame point location 121a to the corresponding target frame point location 121 b; the second logistics dispatching system 70 is specifically configured to transport the materials completed by the group of trays on the platform layer 121 to the production line.
Optionally, the first liberal dispatching system 40 is further configured to construct an expert rule ex-library model; the system is used for matching the materials with the expert rule ex-warehouse model, and determining the positions of the materials and corresponding material points of the materials on the tray combination platform 12; wherein, when the expert rule ex-warehouse model is not matched, the first vertical warehouse scheduling system 40 is also used for updating or rebuilding the expert rule ex-warehouse model. When the expert rule ex-warehouse model is constructed, the first library establishment scheduling system 40 is specifically configured to acquire data information of the materials and the material points stored in the shelves 11 and establish the expert rule ex-warehouse model by using a rule classifier algorithm according to the data information.
Optionally, the first logistics dispatching system 50 is further specifically configured to lower the material from the corresponding position of the rack 11 of the vertical warehouse 1 to the warehouse exit 13 at the warehouse exit end of the rack 11; and for transporting material at the output port 13 to a corresponding material point on the corresponding platform floor 121.
In this way, the first vertical warehouse dispatching system 40, the first logistics dispatching system 50, the second vertical warehouse dispatching system 60 and the second logistics dispatching system 70 of the material warehouse-out device for the vertical warehouse 1 are matched with each other, so that the material warehouse-out method for the vertical warehouse 1 can be implemented smoothly.
Optionally, in step 400 of the material delivery method for the vertical warehouse 1, the first logistics scheduling system 50 is further configured to obtain the position information of the current transportation device, and plan the route of the transportation device according to the position information of the transportation device and the data information of the material point.
Specifically, the first warehouse erection scheduling system 40 feeds back the tray information and the like reaching the warehouse exit 13 to the first logistics scheduling system 50, the first logistics scheduling system 50 takes the data such as the material frame state, the material point state, the task priority, the operation state of the transportation device (such as an AGV), the real-time position and the like as input conditions, and takes the operation range of the transportation device as a constraint condition, calculates an optimal delivery route, automatically generates a scheduling instruction for the transportation device to deliver the material, and the transportation device transfers the material of the warehouse exit 13 to the material frame point 121a after receiving the instruction.
Optionally, in step 600 of the material delivery method for the vertical warehouse 1, the task completed by the group tray on the group tray platform 12 is confirmed in the second vertical warehouse scheduling system 60 and is sent to the second logistics scheduling system 70, after receiving the corresponding group tray completion information, the second logistics scheduling system 70 automatically calculates and issues a scheduling instruction of the transportation device, and the transportation device sends and transports the completed corresponding group tray material to the production line.
Although the present disclosure has been described above, the scope of the present disclosure is not limited thereto. Various changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the disclosure, and these changes and modifications are intended to fall within the scope of the invention.
Claims (10)
1. A vertical library, characterized by comprising a shelf (11) and a pallet platform (12), wherein the pallet platform (12) is arranged at the delivery end of the shelf (11); the tray assembling platform (12) comprises a plurality of layers of platform layers (121) which are arranged at intervals in the vertical direction, and the platform layers (121) are used for assembling the materials which come from the goods shelves (11) and are to be sent to a production line.
2. The vertical library according to claim 1, wherein the platform layer (121) is provided with a material incoming frame point location (121a) and a target frame point location (121b) for placing the material, the material incoming frame point location (121a) is used for placing the material from the shelf (11), and the material placed to the material incoming frame point location (121a) is used for palletizing to the target frame point location (121b) and conveying to the production line.
3. The vertical library according to claim 2, wherein the platform layer (121) is further provided with a reserved point (121c), and the reserved point (121c) is used for placing the materials which are not needed by the production line currently.
4. The vertical garage according to any one of claims 1 to 3, characterized in that the delivery end of the shelf (11) is provided with a plurality of delivery ports (13), each delivery port (13) being provided corresponding to the outlet of one lane (14) of the shelf (11); and a plurality of layers of the warehouse outlet (13) are arranged at intervals in the vertical direction.
5. A method for discharging materials from a vertical warehouse, using the vertical warehouse (1) as claimed in any one of claims 1 to 4, comprising:
determining materials required by a production line according to the picking and matching tasks of the materials in the vertical warehouse;
conveying the materials to a plurality of platform layers (121) of a tray-assembling platform (12) of the vertical warehouse (1) and arranged at intervals along the vertical direction;
palletizing the materials on the platform layer (121);
and transporting the materials which are subjected to tray combination to the production line.
6. The material discharge method for the vertical warehouse as claimed in claim 5, wherein the vertically spaced multi-deck platforms (121) for transporting the material to the palletized deck (12) of the vertical warehouse (1) comprises:
conveying the materials to corresponding material incoming frame point positions (121a) on at least one layer of the platform layer (121) of the tray combination platform (12);
the palletizing of the material on the platform layer (121) comprises:
coiling the material group positioned at the material incoming frame position (121a) to a corresponding target frame position (121 b);
the shipment of the materials completed by the group of pallets to the production line comprises:
and transporting the materials finished by tray assembly on the platform layer (121) to the production line.
7. The method for discharging materials from a vertical warehouse according to claim 5 or 6, wherein before determining the materials required by the production line according to the vertical warehouse material matching task, the method for discharging materials from a vertical warehouse further comprises:
constructing an expert rule ex-warehouse model;
after the materials required by the production line are determined, before the materials are transported to the multi-layer platform layer (121) of the tray-assembling platform (12) of the vertical warehouse (1) and arranged at intervals in the vertical direction, the method for discharging the materials from the vertical warehouse further comprises the following steps:
matching the materials with the expert rule ex-warehouse model, and determining the positions of the materials and corresponding material points of the materials on the platform layer (121);
and when the expert rule ex-warehouse model is not matched, updating or rebuilding the expert rule ex-warehouse model.
8. The method of claim 7, wherein the constructing an expert rules warehouse model comprises:
acquiring data information of the materials and each material point stored in a shelf (11) of the vertical warehouse (1);
and establishing an expert rule ex-warehouse model by adopting a rule classifier algorithm according to the data information.
9. The material discharge method for the vertical warehouse as claimed in claim 7, wherein the vertically spaced multi-deck platforms (121) for transporting the material to the palletized deck (12) of the vertical warehouse (1) comprises:
the materials are put down from the corresponding position of a shelf (11) of the vertical warehouse (1) to a warehouse outlet (13) at the warehouse outlet end of the shelf (11);
transporting the material located at the outlet (13) to a corresponding material point on at least one of the deck levels (121) of the palletizing deck (12).
10. A material warehouse-out device for a vertical warehouse is characterized by comprising:
the first vertical warehouse scheduling system (40) is used for determining materials required by a production line according to the vertical warehouse material sorting and matching tasks;
the first logistics dispatching system (50) is used for conveying the materials to a plurality of platform layers (121) of the tray-assembling platforms (12) of the vertical warehouse (1) and arranged at intervals in the vertical direction;
a second vertical library scheduling system (60) for palletizing the materials on the platform layer (121);
and a second material flow dispatching system (70) used for transporting the materials completed by the tray group to the production line.
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