CN114850855B - Automatic leveling device and method for cylinder body of actuator cylinder - Google Patents
Automatic leveling device and method for cylinder body of actuator cylinder Download PDFInfo
- Publication number
- CN114850855B CN114850855B CN202210497676.0A CN202210497676A CN114850855B CN 114850855 B CN114850855 B CN 114850855B CN 202210497676 A CN202210497676 A CN 202210497676A CN 114850855 B CN114850855 B CN 114850855B
- Authority
- CN
- China
- Prior art keywords
- positioning
- pressing block
- cylinder
- mounting plate
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
- B23P19/102—Aligning parts to be fitted together using remote centre compliance devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/01—Aircraft parts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Abstract
The invention discloses an automatic leveling device and a leveling method for an actuator cylinder body, which relate to the technical field of assembly degree adjusting equipment and comprise the following steps: the device comprises a working cylinder, a positioning clamping module, a detection module, a triaxial movement adjusting module and a pressing block, wherein the working cylinder is arranged on the positioning clamping module, the pressing block is arranged at the movement end of the triaxial movement adjusting module, the leveling end of the pressing block is provided with a groove, the shape of the groove is matched with that of a standard flange assembly, the detection module is arranged corresponding to the flange assembly, and the detection module is electrically connected with a controller of the triaxial movement adjusting module; according to the invention, the flange assembly and position data of the actuating cylinder are determined by utilizing the detection module, the triaxial movement adjusting module controls the pressing block to move towards the flange assembly until the groove of the pressing block is clamped on the flange assembly, and the common adjustment of two flanges on the flange assembly is realized by utilizing one pressing block, so that different flanges in the flange assembly are rigidly adjusted to a standard state, and the leveling accuracy is improved.
Description
Technical Field
The invention relates to the technical field of assembly degree adjusting equipment, in particular to an automatic leveling device and a leveling method for an actuator cylinder body.
Background
The safety, reliability and economical requirements of modern commercial aircraft are higher, the civil aircraft which can be put into the operation of the air route is required to pass through the layer-by-layer strict approval of the relevant civil aviation bureau, the civil flight control hydraulic actuating system is used as a highly integrated product integrating the mechanical, electric, hydraulic, magnetic, force and control, is one of the modern aircraft core systems, is an object for the important inspection of the airworthiness authorities in terms of the safety and comfort of the aircraft, and the key power actuating element actuator is required to reliably serve under the severe working conditions of high oil pressure, high temperature difference, low air pressure, strong corrosion medium and the like in order to meet the control requirements of different types of aircraft and different parts of the aircraft, so that the assembly precision and the quality stability of the flight control hydraulic actuating component are required to be more severe.
The cylinder leveling of the actuator cylinder is an important step for realizing subsequent assembly of the actuator cylinder, the actuator cylinder assembly mainly comprises a tailstock piston, an end ring piston, a flange assembly, a tailstock cylinder, an end ring cylinder and an earring, the flange assembly is connected with the tailstock cylinder and the end ring cylinder through 6 screws, a tiny angle deviation can occur on the plane of the bottom of the flange assembly relative to the horizontal plane in the assembly process, the subsequent assembly is required to be leveled, the assembly process relates to the precision of the subsequent assembly, the assembly process needs to realize fine adjustment of the position of the flange assembly through slowly pressing the cylinder, so that the bottom plane of the flange assembly of the cylinder has better levelness, the subsequent assembly with other parts can be ensured, the current cylinder leveling is mainly realized by adopting a manual leading, mechanical assisting and manual checking mode, and the process is finished by means of manual operation of an assembly worker.
With the development of aviation technology, the operation mode has the following defects:
1. whether the levelness of the leveled surface is qualified or not is judged manually, and the result bias subjectivity is not accurate enough;
2. in the fine adjustment process of the flange component, the manual operation exerts unstable force;
3. the manual assembly and disassembly of the set screw is time consuming, labor consuming and inefficient.
The invention patent with the application number of 201910821590.7 and the name of 'a long shaft clamping automatic leveling device and a leveling method' discloses a leveling device, wherein a detection mechanism is used for moving and scanning the whole long shaft to obtain the height difference of a long shaft head and a long shaft tail, the height of a V-shaped bracket is adjusted by adjusting clamping mechanisms at two sides to realize long shaft leveling, but the leveling device aims at leveling two ends of a single workpiece, and two clamping mechanisms are used for adjusting two ends, so that when the leveling device is applied to the leveling of a flange assembly, different flanges are required to be controlled by different adjusting mechanisms at the same time, and the problem of insufficient leveling accuracy exists.
The invention patent with the application number of 202110313256.8 and the name of leveling focusing device discloses a leveling device, which is used for photographing a material to be detected in a high definition through a microscope, recording corresponding Rx direction, ry direction and Z direction coordinate values by a control system, comparing the corresponding Rx direction, ry direction and Z direction coordinate values with reference ideal values to obtain deviation, and performing compensation movement through movement of a driving component (servo motor unit), so that leveling focusing and high-precision detection of a detected area of the material to be detected are realized, but the leveling device is essentially compensation movement, when the leveling device is applied to the leveling of a flange component, the driving component is required to be used for compensating one flange, the other flange is in an uncompensated state, and fine movement of the other flange possibly causes in the process of compensating movement of the other flange, so that the final leveling precision is insufficient.
Therefore, there is a need for an automatic leveling device for actuator cylinder bodies with high leveling accuracy.
Disclosure of Invention
The invention aims to provide an automatic leveling device and a leveling method for an actuator cylinder body, which are used for solving the problems in the prior art, directly pressing a flange assembly through a pressing block, and simultaneously adjusting the hardness of different flanges in the flange assembly to a standard state, so that the leveling accuracy is improved.
In order to achieve the above object, the present invention provides the following solutions: the invention provides an automatic leveling device for a cylinder body of an actuating cylinder, which comprises the actuating cylinder, a positioning and clamping module used for positioning the actuating cylinder, a detection module used for determining flange assembly and position data of the actuating cylinder, a triaxial movement adjusting module and a pressing block used for leveling the flange assembly, wherein the actuating cylinder is arranged on the positioning and clamping module, the pressing block is arranged at a movement end of the triaxial movement adjusting module, a groove is formed in the leveling end of the pressing block, the shape of the groove is matched with that of a standard flange assembly, the detection module is arranged corresponding to the flange assembly, and the detection module is electrically connected with a controller of the triaxial movement adjusting module.
Preferably, the positioning and clamping module comprises a planar positioning plate and a plurality of first quick clamps used for fixing the actuating cylinder, a plurality of positioning pin holes are formed in two sides of the actuating cylinder, the planar positioning plate is fixedly provided with positioning pins corresponding to the positioning pin holes, the positioning pins are spliced with the positioning pin holes, after the positioning pins are spliced, the positioning pins and the positioning pin holes are far away from the end face flush of the planar positioning plate, the first quick clamps are arranged on the planar positioning plate, and clamping ends of the first quick clamps are arranged corresponding to the positioning pins.
Preferably, the automatic leveling device further comprises a workbench, the positioning clamping module, the detection module and the triaxial movement module are all arranged on the workbench, a positioning groove for conveniently positioning the plane positioning plate is formed in the position, corresponding to the plane positioning plate, of the workbench, and a second quick clamp for tightly pressing the plane positioning plate in the positioning groove is arranged on the workbench.
Preferably, the positioning groove extends towards one side of the workbench, and one side of the positioning groove is flush with one side of the workbench.
Preferably, the workbench is a plane plate, supporting legs are arranged at the bottom of the workbench, the detection unit is arranged below the plane plate, and the plane plate and the plane positioning plate are provided with through holes corresponding to the detection ends of the detection unit.
Preferably, the detection unit comprises an L-shaped camera mounting plate and a 3D laser camera, one end of the camera mounting plate is connected with the lower surface of the plane plate, the other end of the camera mounting plate is connected with the 3D laser camera, and a camera of the 3D laser camera is arranged corresponding to the through hole.
Preferably, the triaxial motion adjustment module includes X to actuating mechanism, Y to actuating mechanism and Z to actuating mechanism, Y sets up to actuating mechanism's motion is in on the portion of X to actuating mechanism's the motion, Z sets up to actuating mechanism's motion is in to the briquetting, X is to actuating mechanism including X to actuating motor, X to lead screw, X to guide rail, X to slider and X to the mounting panel, X to actuating motor pass through X to the lead screw with X to the mounting panel is connected, and drive X to the mounting panel moves along X direction, and X to mounting panel bottom both sides pass through X to the slider and slide and set up on X to the guide rail, Y to actuating mechanism include Y to actuating motor, Y to lead screw, Y to guide rail, Y to slider and Y to the mounting panel, Y to actuating motor pass through Y to the lead screw with Y to the mounting panel is connected, and Y is to the bottom both sides through Y to slide and set up on the Y to the guide rail, and Y to the guide rail sets up to X to the guide rail, Y to the electric cylinder setting up to the electric cylinder, Z to the electric cylinder is used for setting up to the electric cylinder to move to the mounting panel and is in one end to the mounting panel.
Preferably, guide posts are arranged on two sides of the pressing block, guide cylinders are arranged on the electric cylinder mounting plate at positions corresponding to the guide posts, and the guide posts are arranged in the guide cylinders in a vertical sliding mode.
Preferably, the X-direction mounting plate and one side of the Y-direction mounting plate are respectively provided with a grating ruler for measuring the movement distance.
The invention also provides a leveling method of the automatic leveling device of the actuator cylinder body, which comprises the following steps:
s1: the method comprises the steps of installing a plane locating plate in a locating groove, clamping the plane locating plate by using a second quick clamp, installing an actuating cylinder on the plane locating plate through the matching of a locating pin and a locating pin hole, and clamping the matching position of the locating pin and the locating pin hole by using a first quick clamp to finish the locating of the actuating cylinder;
s2: starting a 3D laser camera to acquire assembly data and central position data of the flange assembly, analyzing the assembly information by utilizing a processing unit, and transmitting the central position data to a triaxial movement adjusting module if the assembly is uneven, and enabling a pressing block to be positioned above the flange assembly through adjustment in the X direction, the Y direction and the Z direction;
s3: controlling the electric cylinder to extend, so that the pressing block is slowly pressed to the flange assembly, and gradually matching the groove on the pressing block with the flange assembly, and leveling the flange assembly in the matching process;
s4: and after leveling is finished, controlling the pressing block to recycle, and taking down the actuating cylinder.
Compared with the prior art, the invention has the following technical effects:
1. according to the invention, the flange assembly and position data of the actuator cylinder are determined by utilizing the detection module to obtain whether the flange assembly needs to be leveled or not and the center point of the flange assembly, if the flange assembly needs to be leveled, the triaxial movement adjustment module is controlled to move, the triaxial movement adjustment module drives the pressing block to move to the position corresponding to the flange assembly, and then the triaxial movement adjustment module controls the pressing block to move towards the flange assembly until the groove of the pressing block is clamped on the flange assembly.
2. According to the invention, the positioning pin and the positioning pin hole are arranged to finish positioning the actuating cylinder, and the first quick clamp is used for quickly clamping the matched position of the positioning pin and the positioning pin hole, so that the operation convenience is improved, and the positioning stability of the actuating cylinder is assisted.
3. According to the invention, the positioning groove on the workbench replaces the conventional positioning pin for positioning, the plane positioning plate is placed in the positioning groove to finish the positioning in the horizontal direction, and the second quick clamp is matched to finish the positioning in the vertical direction of the plane positioning plate, so that the operation convenience is greatly improved.
4. According to the invention, the grating ruler is arranged to detect the movement distance of the X-direction mounting plate and the Y-direction mounting plate in real time, and the accurate control of the movement of the X-direction mounting plate and the Y-direction mounting plate is realized by using the grating ruler, so that the accuracy of subsequent leveling is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the drawings that are needed in the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of the structure of an actuator cylinder of the present invention;
FIG. 2 is a schematic view of the structure of the automatic leveling device of the cylinder body of the actuator cylinder of the present invention;
FIG. 3 is a schematic illustration of the connection of a planar positioning plate to an actuator cylinder according to the present invention;
FIG. 4 is a schematic view of a planar positioning plate according to the present invention;
FIG. 5 is a schematic view of the X-direction and Y-direction driving mechanism of the present invention;
FIG. 6 is a schematic diagram showing the connection between the driving part of the X-direction driving mechanism and the workbench;
FIG. 7 is a schematic view of the Y-direction driving mechanism of the present invention;
FIG. 8 is a schematic view of the Z-direction driving mechanism of the present invention;
FIG. 9 is a schematic diagram of a detection module according to the present invention;
FIG. 10 is a state diagram of the detection module of the present invention when detecting a flange assembly;
wherein, 1, an actuator cylinder; 2. a flange assembly; 3. positioning and clamping the module; 4. a detection module; 5. a triaxial motion adjustment module; 6. briquetting; 7. a groove; 8. a planar positioning plate; 9. positioning pin holes; 10. a positioning pin; 11. a first quick clamp; 12. a work table; 13. a positioning groove; 14. a second quick clamp; 15. a through port; 16. a camera mounting plate; 17. a 3D laser camera; 18. an X-direction driving mechanism; 19. a Y-direction driving mechanism; 20. a Z-direction driving mechanism; 21. an X-direction driving motor; 22. x-direction screw rod; 23. an X-direction guide rail; 24. an X-direction sliding block; 25. an X-direction mounting plate; 26. a Y-direction driving motor; 27. y-direction lead screw; 28. a Y-direction guide rail; 29. a Y-direction sliding block; 30. a Y-direction mounting plate; 31. a vertical support plate; 32. an electric cylinder mounting plate; 33. an electric cylinder; 34. a guide post; 35. a guide cylinder; 36. and a grating ruler.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention aims to provide an automatic leveling device and a leveling method for an actuator cylinder body, which are used for solving the problems in the prior art, directly pressing a flange assembly through a pressing block, and simultaneously adjusting the hardness of different flanges in the flange assembly to a standard state, so that the leveling accuracy is improved.
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
Referring to fig. 1 to 10, there is provided an automatic leveling device for a cylinder body of an actuator cylinder, comprising an actuator cylinder 1, a positioning and clamping module 3 for positioning the actuator cylinder 1, a detection module 4 for determining assembly and position data of a flange component 2 of the actuator cylinder 1, a triaxial movement adjusting module 5 and a pressing block 6 for leveling the flange component 2, wherein the actuator cylinder 1 is arranged on the positioning and clamping module 3, the pressing block 6 is arranged at a movement end of the triaxial movement adjusting module 5, a leveling end of the pressing block 6 is provided with a groove 7, the shape of the groove 7 is matched with that of a standard flange component 2, the inner contour of the groove 7 is matched with that of a half of the outer contour of the standard flange component 2, but it is noted that the shape of the groove 7 is ensured that the groove 7 can clamp the flange component 2, the inner contour of the groove 7 does not block the normal clamping of the groove 7 to the flange component 2, namely, from the bottom surface of the groove 7 to the opening direction, the distance between the two side walls of the groove 7 along the radial direction of the actuator cylinder 1 is gradually increased or increased in stages, the situation of midway reduction does not occur, the two end surfaces of the groove 7 along the axial direction of the actuator cylinder 1 are flush with the end surface of the pressing block 6, namely, the whole pressing block 6 is in a claw-shaped structure, the detection module 4 is arranged corresponding to the flange component 2, the detection module 4 is electrically connected with a controller of the triaxial motion adjusting module 5, the detection module 4 is utilized to determine the assembly and position data of the flange component 2 of the actuator cylinder 1, whether the flange component 2 needs to be leveled or not and the central point of the flange component 2 are obtained, the triaxial motion adjusting module 5 is controlled to move if the leveling is needed, after the triaxial motion adjusting module 5 drives the pressing block 6 to move to the position corresponding to the flange component 2, the triaxial motion adjusting module 5 controls the pressing block 6 to move towards the flange component 2, until recess 7 card of briquetting 6 is on flange subassembly 2, because recess 7 shape and standard flange subassembly 2 shape assorted, the recess 7 card of briquetting 6 can correct the position of two flanges of flange subassembly 2 gradually to flange subassembly 2 in-process, and two flanges of hard extrusion become the shape of standard flange subassembly 2, accomplish the leveling of flange subassembly 2, have realized simultaneously adjusting two flanges on the flange subassembly 2 jointly with a briquetting 6 promptly, adjust the different flange hardness in the flange subassembly 2 to standard state simultaneously, improve leveling accuracy.
The PLC control system is arranged, the detection module 4 and the triaxial movement adjusting module 5 are electrically connected with the PLC control system, and the PLC control system realizes data transmission and outputs control signals.
Because the leveling of the flange component 2 belongs to fine adjustment, the leveling pressure is not more than 10Kg, the material of the pressing block 6 is hard plastic, and the damage to the surface of the flange component 2 in the leveling process can be avoided.
The positioning and clamping module 3 comprises a planar positioning plate 8 and a plurality of first quick clamps 11 used for fixing the actuator cylinder 1, and the positioning modes of the actuator cylinder 1 and the planar positioning plate 8 are as follows: the both sides of actuator 1 are provided with a plurality of locating pin hole 9, the fixed locating pin 10 that is provided with in the position that the locating pin hole 9 is corresponding to planar locating plate 8, locating pin 10 and locating pin hole 9 peg graft, and after pegging graft, locating pin 10 and locating pin hole 9 keep away from planar locating plate 8's terminal surface parallel and level, first quick clamp 11 sets up on planar locating plate 8, and the clamping end of first quick clamp 11 corresponds locating pin 10 setting, utilize locating pin 10 and locating pin hole 9's setting to accomplish the location to actuator 1, and utilize first quick clamp 11 to carry out quick clamp to locating pin 10 and locating pin hole 9 complex position, when improving the simple operation, auxiliary improvement actuator 1's positioning stability.
The clamping end of the first quick clamp 11 is made of plastic, so that damage to a clamping part in the clamping process is avoided.
Since the setting positions of the positioning pin holes 9 of different actuators 1 may be different, different planar positioning plates 8 may be set for different types of actuators 1.
The automatic leveling device further comprises a workbench 12, the positioning clamping module 3, the detection module 4 and the triaxial movement module are all arranged on the workbench 12, the position of the workbench 12 corresponding to the plane positioning plate 8 is provided with a positioning groove 13 for conveniently positioning the plane positioning plate 8, the workbench 12 is provided with a second quick clamp 14 for tightly pressing the plane positioning plate 8 in the positioning groove 13, the positioning groove 13 on the workbench 12 is provided with a positioning pin 10 for positioning in place of the conventional positioning pin, the plane positioning plate 8 is placed in the positioning groove 13 to finish horizontal positioning, and the second quick clamp 14 is matched to finish vertical positioning of the plane positioning plate 8, so that the operation convenience is greatly improved.
The clamping end of the second quick clamp 14 is made of plastic, so that damage to the clamping part in the clamping process is avoided.
Because the planar positioning plate 8 is directly placed in the positioning groove 13, the problem of inconvenient taking out may exist, so the positioning groove 13 can be arranged to extend towards one side of the workbench 12, one side of the positioning groove 13 is level with one side of the workbench 12, and the planar positioning plate 8 is pulled out from the extending direction of the positioning groove 13 when being taken out; or the two sides of the positioning groove 13 are provided with groove bodies, the position of the plane positioning plate 8 corresponding to the groove bodies is provided with force application grooves, and when the plane positioning plate 8 is to be taken out, the hands of an operator extend into the groove bodies and hook the force application grooves to lift the plane positioning plate 8 upwards.
The workstation 12 is the flat board, and the bottom of workstation 12 is provided with the supporting leg, and detecting element sets up in the below of flat board, reduces the space occupation to top and side, provides great operating space for operating personnel, and flat board and plane locating plate 8 correspond detecting element's detection end all are provided with through-hole 15, and detecting element's detection end detects flange subassembly 2 through-hole 15.
The detecting element is including being camera mounting panel 16 and the 3D laser camera 17 of L type, and camera mounting panel 16 one end is connected with the flat board lower surface, and the other end is connected with 3D laser camera 17, and the setting of camera mounting panel 16L type has avoided sheltering from 3D laser camera 17, and the camera of 3D laser camera 17 corresponds through-hole 15 setting.
The three-axis motion adjusting module 5 comprises an X-direction driving mechanism 18, a Y-direction driving mechanism 19 and a Z-direction driving mechanism 20, wherein the Y-direction driving mechanism 19 is arranged on a moving part of the X-direction driving mechanism 18, the Z-direction driving mechanism 20 is arranged on a moving part of the Y-direction driving mechanism 19, the pressing block 6 is arranged at a moving end of the Z-direction driving mechanism 20, the X-direction driving mechanism 18 comprises an X-direction driving motor 21, an X-direction lead screw 22, an X-direction guide rail 23, an X-direction sliding block 24 and an X-direction mounting plate 25, the X-direction driving motor 21 is connected with the X-direction mounting plate 25 through the X-direction lead screw 22 to drive the X-direction mounting plate 25 to move along the X-direction, two sides of the bottom of the X-direction mounting plate 25 are arranged on the X-direction guide rail 23 in a sliding way through the X-direction sliding block 24, the Y-direction driving mechanism 19 comprises a Y-direction driving motor 26, a Y-direction lead screw 27, a Y-direction guide rail 28, a Y-direction sliding block 29 and a Y-direction mounting plate 30, the Y-direction driving motor 26 is connected with the Y-direction mounting plate 30 through the lead screw, the Y-direction mounting plate 30 is driven to move along the Y direction, two sides of the bottom of the Y-direction mounting plate 30 are slidably arranged on the Y-direction guide rail 28 through the Y-direction sliding block 29, the Y-direction guide rail 28 is arranged on the X-direction mounting plate 25, the Z-direction driving mechanism 20 comprises a vertical supporting plate 31 arranged on the Y-direction mounting plate 30, an electric cylinder mounting plate 32 for driving the pressing block 6 to move, a driving motor and an electric cylinder 33, one end of the supporting plate, far away from the Y-direction mounting plate 30, is provided with the electric cylinder mounting plate 32, the electric cylinder 33 is arranged on the electric cylinder mounting plate 32, the moving end of the electric cylinder 33 is connected with the pressing block 6, and the electric cylinder 33 drives the pressing block 6 to move vertically.
In order to ensure the stability of the electric cylinder 33 during movement and reduce the influence of vibration of the electric cylinder 33 on the stability of movement of the pressing block 6, guide posts 34 are arranged on two sides of the pressing block 6, guide cylinders 35 are arranged on the electric cylinder mounting plates 32 corresponding to the guide posts 34, and the guide posts 34 are arranged in the guide cylinders 35 in a vertically sliding mode.
The X-direction mounting plate 25 and the Y-direction mounting plate 30 are respectively provided with a grating ruler 36 for measuring the movement distance, the sliding part of the grating ruler 36 is connected with the X-direction mounting plate 25 or the Y-direction mounting plate 30, the grating ruler 36 is arranged to detect the movement distances of the X-direction mounting plate 25 and the Y-direction mounting plate 30 in real time, and the grating ruler 36 is used for realizing accurate control of the movement of the X-direction mounting plate 25 and the Y-direction mounting plate 30, so that the accuracy of subsequent leveling is improved.
The invention also provides a leveling method of the automatic leveling device of the actuator cylinder body, which comprises the following steps:
s1: the plane positioning plate 8 is arranged in the positioning groove 13, the plane positioning plate 8 is clamped by the second quick clamp 14, the actuator cylinder 1 is arranged on the plane positioning plate 8 through the matching of the positioning pin 10 and the positioning pin hole 9, and the matching position of the positioning pin 10 and the positioning pin hole 9 is clamped by the first quick clamp 11, so that the positioning of the actuator cylinder 1 is completed;
s2: the 3D laser camera 17 is started to acquire the assembly data and the central position data of the flange assembly 2, the assembly information is analyzed by the processing unit, if the assembly is uneven, the central position data is transmitted to the triaxial movement adjusting module 5, and the specific detection steps are as follows: the method comprises the steps that a 3D laser camera 17 is used for carrying out contour scanning on the bottom plane of a flange component 2, then a measuring result is returned to a processing unit (a computer), the processing unit compares the measuring result with the condition of qualified levelness, the angle difference of the flange component 2 is calculated through comparison of the scanning result, X, Y coordinates of the center of the flange component 2 are determined through calculation, the computer determines displacement according to the position of a current triaxial motion module, a PLC control system is used for driving an X-direction driving motor 21, a Y-direction driving motor 26 and an electric cylinder 33 to work, corresponding displacement motion is completed, meanwhile, two grating scales 36 also carry out feedback adjustment on the X-direction and Y-direction motion, accurate displacement is realized through control of the PLC control system, and a pressing block 6 is positioned above the flange component 2 through adjustment in the X direction, the Y direction and the Z direction;
s3: the electric cylinder 33 is controlled to extend, so that the pressing block 6 is slowly pressed to the flange assembly 2, the movement speed can be reduced when the position of the pressing block is quickly close to the position of the flange assembly 2, the groove 7 on the pressing block 6 is gradually matched with the flange assembly 2, and the flange of the flange assembly 2 slowly rotates under the action of pressure in the matching process until the flange is not changed any more, so that the step of leveling the flange assembly 2 is completed;
s4: after leveling is finished, the pressing block 6 is controlled to be recycled, and the actuator cylinder 1 is taken down.
The adaptation to the actual need is within the scope of the invention.
It should be noted that it will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The principles and embodiments of the present invention have been described in detail with reference to specific examples, which are provided to facilitate understanding of the method and core ideas of the present invention; also, it is within the scope of the present invention to be modified by those of ordinary skill in the art in light of the present teachings. In view of the foregoing, this description should not be construed as limiting the invention.
Claims (9)
1. The automatic leveling device for the cylinder body of the actuating cylinder is characterized by comprising the actuating cylinder, a positioning clamping module used for positioning the actuating cylinder, a detection module used for determining assembly and position data of a flange component of the actuating cylinder, a triaxial movement adjusting module and a pressing block used for leveling the flange component, wherein the actuating cylinder is arranged on the positioning clamping module, the positioning clamping module comprises a planar positioning plate and a plurality of first quick clamps used for fixing the actuating cylinder, a plurality of positioning pin holes are arranged on two sides of the actuating cylinder, positioning pins are fixedly arranged at positions of the planar positioning plate corresponding to the positioning pin holes, the positioning pins are spliced with the positioning pin holes, after splicing, the positioning pins and the positioning pin holes are far away from the end face of the planar positioning plate, the first quick clamps are arranged on the planar positioning plate, and clamping ends of the first quick clamps are arranged corresponding to the positioning pins; the pressing block is arranged at the moving end of the triaxial movement adjusting module, the leveling end of the pressing block is provided with a groove, the shape of the groove is matched with that of a standard flange assembly, the periphery of the flange assembly is provided with a protruding part, the groove is provided with an abutting part which abuts against the protruding part, the shape of the abutting part is matched with that of the protruding part, and the flange of the flange assembly is slowly rotated by the abutting part through the pressure given by the triaxial movement adjusting module until the angle is not changed any more to finish leveling; the detection module is arranged corresponding to the flange assembly, and is electrically connected with the controller of the triaxial movement adjusting module.
2. The automatic leveling device for the cylinder body of the actuator cylinder according to claim 1, further comprising a workbench, wherein the positioning clamping module, the detection module and the triaxial movement adjusting module are all arranged on the workbench, a positioning groove for conveniently positioning the plane positioning plate is formed in the position, corresponding to the plane positioning plate, of the workbench, and a second quick clamp for pressing the plane positioning plate in the positioning groove is arranged on the workbench.
3. The automatic leveling device for an actuator cylinder according to claim 2, wherein the detent extends toward a side of the table, the side of the detent being flush with the side of the table.
4. The automatic leveling device for the cylinder body of the actuator cylinder according to claim 2, wherein the workbench is a plane plate, supporting legs are arranged at the bottom of the workbench, the detection module is arranged below the plane plate, and the plane plate and the plane positioning plate are respectively provided with a through hole corresponding to the detection end of the detection module.
5. The automatic leveling device for the cylinder body of the actuator cylinder according to claim 4, wherein the detection module comprises an L-shaped camera mounting plate and a 3D laser camera, one end of the camera mounting plate is connected with the lower surface of the plane plate, the other end of the camera mounting plate is connected with the 3D laser camera, and a camera of the 3D laser camera is arranged corresponding to the through hole.
6. The automatic leveling device for the cylinder body of the actuator cylinder according to claim 5, wherein the triaxial movement adjusting module comprises an X-direction driving mechanism, a Y-direction driving mechanism and a Z-direction driving mechanism, the Y-direction driving mechanism is arranged on a moving part of the X-direction driving mechanism, the Z-direction driving mechanism is arranged on the moving part of the Y-direction driving mechanism, the pressing block is arranged at a moving end of the Z-direction driving mechanism, the X-direction driving mechanism comprises an X-direction driving motor, an X-direction lead screw, an X-direction guide rail, an X-direction sliding block and an X-direction mounting plate, the X-direction driving motor is connected with the X-direction mounting plate through the X-direction lead screw, the X-direction mounting plate is driven to move along the X-direction, two sides of the bottom of the X-direction mounting plate are arranged on the X-direction guide rail through the X-direction sliding block, the Y-direction driving mechanism comprises a Y-direction driving motor, a Y-direction lead screw, a Y-direction guide rail, a Y-direction sliding block and a Y-direction mounting plate, the Y-direction mounting plate is connected with the Y-direction mounting plate, the Y-direction sliding block is arranged on the Y-direction mounting plate, the two sides of the bottom of the Y-direction sliding block are arranged on the Y-direction mounting plate through the Y-direction guide rail, the electric pressing block is arranged at one end far from the Y-direction mounting plate, the electric pressing block is arranged on the electric cylinder, and the electric pressing block is arranged at one end far from the electric pressing block.
7. The automatic leveling device for the cylinder body of the actuating cylinder according to claim 6, wherein guide posts are arranged on two sides of the pressing block, a guide cylinder is arranged on the electric cylinder mounting plate at a position corresponding to the guide posts, and the guide posts are arranged in the guide cylinder in a vertical sliding mode.
8. The automatic leveling device of the actuator cylinder body according to claim 6, wherein a grating ruler for measuring a movement distance is arranged on one side of the X-direction mounting plate and one side of the Y-direction mounting plate.
9. A leveling method using the automatic leveling device for a cylinder body of an actuator as claimed in any one of claims 6 to 8, comprising the steps of:
s1: the method comprises the steps of installing a plane locating plate in a locating groove, clamping the plane locating plate by using a second quick clamp, installing an actuating cylinder on the plane locating plate through the matching of a locating pin and a locating pin hole, and clamping the matching position of the locating pin and the locating pin hole by using a first quick clamp to finish the locating of the actuating cylinder;
s2: starting a 3D laser camera to acquire assembly data and central position data of the flange assembly, analyzing the assembly information by utilizing a processing unit, and transmitting the central position data to a triaxial movement adjusting module if the assembly is uneven, and enabling a pressing block to be positioned above the flange assembly through adjustment in the X direction, the Y direction and the Z direction;
s3: controlling the electric cylinder to extend, so that the pressing block is slowly pressed to the flange assembly, and gradually matching the groove on the pressing block with the flange assembly, and leveling the flange assembly in the matching process;
s4: and after leveling is finished, controlling the pressing block to recycle, and taking down the actuating cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210497676.0A CN114850855B (en) | 2022-05-09 | 2022-05-09 | Automatic leveling device and method for cylinder body of actuator cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210497676.0A CN114850855B (en) | 2022-05-09 | 2022-05-09 | Automatic leveling device and method for cylinder body of actuator cylinder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114850855A CN114850855A (en) | 2022-08-05 |
| CN114850855B true CN114850855B (en) | 2023-05-26 |
Family
ID=82637575
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210497676.0A Active CN114850855B (en) | 2022-05-09 | 2022-05-09 | Automatic leveling device and method for cylinder body of actuator cylinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114850855B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2554463A (en) * | 2016-09-29 | 2018-04-04 | Subsea 7 Do Brasil Servicos Ltda | Assembling flanged couplings |
| CN208432466U (en) * | 2017-11-24 | 2019-01-25 | 四川凌峰航空液压机械有限公司 | Pressurized strut vibration impact experiment fixture |
| CN111015201A (en) * | 2019-12-03 | 2020-04-17 | 浙江德宏汽车电子电器股份有限公司 | Gap adjusting device of electronic vacuum pump |
| CN114083254A (en) * | 2021-11-26 | 2022-02-25 | 中国航空工业集团公司西安飞行自动控制研究所 | Flexible clamping device and method for automatic adjustment of multiple hydraulic actuating cylinders |
| CN216000232U (en) * | 2021-09-29 | 2022-03-11 | 苏州红橙蓝机器人有限公司 | Internal clamping self-centering detection tool |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3374524B2 (en) * | 1994-06-02 | 2003-02-04 | 三菱化学株式会社 | Flange press-in device and flange press-in method |
| US8011426B1 (en) * | 2009-01-26 | 2011-09-06 | T&T Engineering Services, Inc. | Method of gripping a tubular with a tubular gripping mechanism |
| CN204248387U (en) * | 2014-10-24 | 2015-04-08 | 中国石油天然气股份有限公司 | Flange means for correcting |
| CN204639554U (en) * | 2015-05-21 | 2015-09-16 | 苏州博众精工科技有限公司 | A kind of automatic aligning laminating mechanism |
| CN108673182B (en) * | 2018-06-04 | 2019-08-09 | 首都航天机械公司 | A kind of clamping flexible frock suitable for metal plate bracket |
| CN109465791B (en) * | 2018-11-14 | 2020-11-03 | 中国直升机设计研究所 | Helicopter air inlet channel assembly assembling jig |
| CN110369986B (en) * | 2019-07-12 | 2020-11-13 | 大连理工大学 | Automatic assembling device for micro thread pair |
| CN110405462B (en) * | 2019-07-31 | 2020-04-21 | 无锡仓佑汽车配件有限公司 | Automatic correction device for driving disc hub of automobile dual-clutch transmission |
| CN111266845A (en) * | 2020-03-16 | 2020-06-12 | 长春市创高机电设备有限公司 | Automobile engine crankshaft and timing and correcting equipment |
| KR102301829B1 (en) * | 2020-08-07 | 2021-09-15 | 우정엔지니어링 주식회사 | Adjustment pipe reproduction apparatus |
| CN213673758U (en) * | 2020-11-03 | 2021-07-13 | 广州新科佳都科技有限公司 | Tool capable of ensuring assembly coaxiality of transmission mechanism |
| CN214490258U (en) * | 2020-12-22 | 2021-10-26 | 中核（天津）机械有限公司 | Novel adjusting device for coaxiality of assembly parts |
| CN112828552B (en) * | 2021-01-29 | 2022-05-20 | 华中科技大学 | Intelligent butt joint method and system for flange parts |
| CN215281712U (en) * | 2021-07-07 | 2021-12-24 | 中国核电工程有限公司 | Clamping mechanism and hexagonal pipe horizontal coaxial adjusting device |
-
2022
- 2022-05-09 CN CN202210497676.0A patent/CN114850855B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2554463A (en) * | 2016-09-29 | 2018-04-04 | Subsea 7 Do Brasil Servicos Ltda | Assembling flanged couplings |
| CN208432466U (en) * | 2017-11-24 | 2019-01-25 | 四川凌峰航空液压机械有限公司 | Pressurized strut vibration impact experiment fixture |
| CN111015201A (en) * | 2019-12-03 | 2020-04-17 | 浙江德宏汽车电子电器股份有限公司 | Gap adjusting device of electronic vacuum pump |
| CN216000232U (en) * | 2021-09-29 | 2022-03-11 | 苏州红橙蓝机器人有限公司 | Internal clamping self-centering detection tool |
| CN114083254A (en) * | 2021-11-26 | 2022-02-25 | 中国航空工业集团公司西安飞行自动控制研究所 | Flexible clamping device and method for automatic adjustment of multiple hydraulic actuating cylinders |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114850855A (en) | 2022-08-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109443203B (en) | A kind of high-precision two-dimentional work bench Z axis error compensating method and system | |
| CN111716147B (en) | Device and method for accurately controlling and processing wall thickness error of rotary shell part | |
| CN107063103A (en) | A kind of thin-wall part multi-point flexibly positioning and deformation measurement experimental provision | |
| CN108469663B (en) | Assembling process and alignment device for lens assembly and chip assembly | |
| CN113070644A (en) | Microstructure array composite processing method | |
| CN114473631A (en) | Gantry synchronous adjustment method for double-drive system | |
| CN111923152B (en) | Panel roughness measurement planing and grinding integrated tool | |
| CN112013766A (en) | Non-contact R-test structural parameter redundancy-free calibration method | |
| CN114850855B (en) | Automatic leveling device and method for cylinder body of actuator cylinder | |
| CN110640689A (en) | High-precision aligning device based on vision system | |
| CN113566701B (en) | Automatic detection equipment for sliding block position of window glass lifter | |
| CN112762849A (en) | Scanning device and scanning method | |
| CN100386012C (en) | Apparatus and method for replacement of defective parts of pcb panel | |
| CN218476302U (en) | Turbocharger assembly fixture | |
| CN112536923A (en) | Precision punching equipment and method | |
| CN110842642A (en) | Rapid centering device for wide and large plate of railway passenger car | |
| CN112414323A (en) | Automatic detection equipment for plate spring lifting lug | |
| CN114838685B (en) | On-machine automatic runout distribution and initial alignment error detection device | |
| KR200447751Y1 (en) | Focusing controlling apparatus of 3D vision inspection apparatus | |
| CN113932716B (en) | Large motor coil detection device and detection method | |
| CN219248192U (en) | Measure drilling all-in-one | |
| CN116147503B (en) | Method and system for testing accuracy of master-slave distance of robot by laser displacement sensor | |
| CN114670245B (en) | Precision adjusting device and method for ball screw assembly | |
| KR20000032388A (en) | Apparatus for joining mask/panel for flat brown tube | |
| CN215725727U (en) | System for measuring inner wall and outer wall of annular thin-wall workpiece |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |