CN114800355A

CN114800355A - High-order stop lamp riveting equipment

Info

Publication number: CN114800355A
Application number: CN202210306017.4A
Authority: CN
Inventors: 杨春; 马志清; 徐喆; 高佳挺
Original assignee: Ningbo Fuerda Smartech Co Ltd
Current assignee: Ningbo Fuerda Smartech Co Ltd
Priority date: 2022-03-25
Filing date: 2022-03-25
Publication date: 2022-07-29
Anticipated expiration: 2042-03-25
Also published as: CN114800355B

Abstract

The invention belongs to the field of automobile lamp accessory processing, and particularly relates to high-mount stop lamp riveting equipment, which comprises: the LED lamp lighting device comprises a circuit board shaping and shifting mechanism for shaping a circuit board and conveying the circuit board to the next procedure, a resistor diode cutting and feeding mechanism for cutting a resistor diode and conveying the resistor diode to the next procedure, an LED lamp feeding and lighting mechanism for feeding an LED lamp and carrying out lighting test, an LED lamp conveying and lighting mechanism for conveying the LED lamp passing the lighting test to the next procedure, a riveting mechanism for riveting the resistor diode and the LED lamp onto the shaped circuit board and a conveying mechanism. The automatic shaping device realizes the automatic shaping of the circuit board, the automatic cutting and feeding of the resistance diode and the automatic power-on and lighting detection of the LED lamp, and can drive the shaped circuit board, the punched resistance diode and the LED lamp through the lighting detection to move to the riveting mechanism for automatic riveting through the conveying mechanism, thereby realizing the automatic processing of the high-position brake lamp, reducing the labor intensity of workers, improving the efficiency and simultaneously ensuring the product quality.

Description

High-order stop lamp riveting equipment

Technical Field

The invention belongs to the field of automobile lamp accessory processing, and particularly relates to high-mount stop lamp riveting equipment.

Background

The brake lamps are generally arranged on two sides of the tail of the automobile, so that a rear vehicle can find the brake of a front vehicle in time and ensure the driving safety, and the high-level brake lamp is further arranged on the upper portion of the high-grade tail of the automobile, so that the rear-end driving vehicle can be better reminded, and the purpose of preventing rear-end accidents is achieved.

Production and processing of high-order stop lamp need a plurality of processes such as circuit board plastic, resistance diode riveting, LED lamp riveting, and many processes among the prior art adopt artifical manual assembly, and have following problem among the artifical manual assembly:

1. the circuit board is shaped manually, so that the circuit board is easy to deform, and the shaping quality is different;

2. the diode pins are manually cut, so that the length precision of the cut pins is poor, the pins are easy to bend and deform, and the consistent length of the pins cannot be ensured;

3. the LED lamp cannot be detected by manual riveting, the quality of the LED lamp cannot be guaranteed, and defective high-position brake lamps can be caused due to the fact that the LED lamp cannot be lightened;

4. the risks of virtual riveting of the LED lamp, unlightness of the LED lamp, insufficient pull-off force and the like easily occur due to the difference of the assembling pressure during manual riveting;

5. the process is troublesome and the manual assembly efficiency is low.

In summary, there is an urgent need for a high-mount stop lamp riveting device capable of automatically shaping, cutting, feeding and riveting.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides high-mount stop lamp riveting equipment capable of automatically shaping, cutting, feeding and riveting.

In order to achieve the purpose, the invention adopts the following technical scheme:

a high mounted stop lamp riveting apparatus comprising:

a work table;

the circuit board shaping and shifting mechanism is arranged on the workbench and used for shaping the circuit board and conveying the circuit board to the next procedure;

the resistor diode cutting and feeding mechanism is arranged on the workbench and used for cutting the resistor diodes and conveying the cut resistor diodes to the next process;

the LED lamp feeding and lighting mechanism is arranged on the workbench, feeds the LED lamps, performs lighting test, and conveys the LED lamps passing the lighting detection to the next process;

the riveting mechanism is arranged on the workbench and used for riveting the resistor diode and the LED lamp to the shaped circuit board;

and the conveying mechanism is arranged on the workbench and sequentially passes through the circuit board shaping and shifting mechanism, the resistor diode cutting and feeding mechanism, the LED lamp feeding and lighting mechanism and the riveting mechanism.

The further technical scheme is as follows: the circuit board plastic displacement mechanism includes:

the translation assembly is arranged on the workbench, a circuit board positioning jig for bearing the circuit board is connected to the translation assembly, and the circuit board positioning jig is driven by the translation assembly to linearly reciprocate along the front-back direction of the workbench;

the shaping assembly is arranged on the workbench and positioned above the circuit board positioning jig, the shaping assembly comprises a shaping pressing plate, the shaping pressing plate performs linear reciprocating motion along the vertical direction of the workbench to shape the circuit board, and a first adsorption assembly is arranged on the shaping pressing plate;

and the shifting assembly is connected with the shaping assembly and drives the shaping assembly to do linear reciprocating motion along the front and back directions of the workbench, and the shaped circuit board is conveyed to the next procedure.

The further technical scheme is as follows: resistance diode blank feeding mechanism includes:

the pushing assembly is arranged on the workbench and provided with a resistance belt, and drives the resistance belt to do linear reciprocating motion along the front and back directions of the workbench;

the punching component is positioned above the material pushing component and used for punching the resistance tape;

the lower die holder assembly is positioned below the pushing assembly and matched with the punching assembly to punch the resistance tape, and the lower die holder assembly drives the punched resistance diode to do linear reciprocating motion along the front and back directions of the workbench;

and the second adsorption component is positioned above the lower die holder component, and is used for sucking up the punched resistance diode and moving the resistance diode to the next working procedure.

The further technical scheme is as follows: LED lamp pay-off lighting mechanism is located resistance diode blank feeding mechanism's side includes:

the feeding assembly is arranged on the workbench and is used for placing the LED lamp, and the feeding assembly drives the LED lamp to linearly reciprocate along the front and the back of the workbench;

the lighting detection assembly is arranged on the workbench and positioned at the tail end of the feeding assembly, and is used for conducting lighting detection on the LED lamp when being electrified;

and the third adsorption assembly is arranged on the workbench, and absorbs the detected LED lamp and moves the LED lamp to the next procedure or carries out scrap treatment.

The further technical scheme is as follows: the riveting mechanism includes:

the lower riveting seat assembly is connected with the conveying mechanism, a circuit board, a resistance diode to be riveted and an LED lamp are arranged on the lower riveting seat assembly, and the lower riveting seat assembly makes linear reciprocating motion along the left and right directions of the workbench;

the resistor diode riveting component is arranged on the workbench through the fixing frame group and is matched with the lower riveting seat component to rivet the resistor diode with the circuit board;

the LED lamp riveting component is arranged on the workbench through the fixing frame set and is matched with the lower riveting seat component to rivet the LED lamp and the circuit board, and multiple limiting positions are arranged on the fixing frame set.

The further technical scheme is as follows: the material pushing assembly comprises a resistor material passing plate, the resistor material passing plate is provided with a resistor material passing belt, the resistor material passing plate is further provided with a material pushing drive, a backspacing drive and a clamping jaw connected to the backspacing drive, the material pushing drive drives the backspacing drive to do linear reciprocating motion along the front-back direction of the workbench, the backspacing drive drives the clamping jaw to do linear reciprocating motion along the up-down direction of the workbench, and the clamping jaw can clamp pins on two sides of the resistor belt.

The further technical scheme is as follows: the lighting detection assembly comprises a dislocation drive, an LED lamp material receiving block and a clamping jaw drive, the dislocation drive drives the LED lamp material receiving block to move and enables the LED lamp material receiving block to leave the feeding assembly, the clamping jaw drive is arranged on the side face of the LED lamp material receiving block and connected with a clamping jaw in a driving mode, the clamping jaw is located on two sides of the LED lamp material receiving block and provided with probes, and the probes penetrate through the LED lamp material receiving block and are electrically connected with the LED lamp when the clamping jaw is clamped tightly.

The further technical scheme is as follows: the first adsorption component comprises a plurality of suction nozzles, a slide rail component is arranged on the workbench, a bottom plate is arranged on the slide rail component, two sides of the bottom plate are respectively provided with a second adsorption component and a third adsorption component, the second adsorption component comprises a horizontal push drive, the horizontal push drive is connected with a lifting drive and the horizontal push drive drives the lifting drive to do reciprocating linear motion along the front-back direction of the workbench, a suction nozzle fixing plate and a lifting drive are arranged on the lifting drive and drive the suction nozzle fixing plate to do linear reciprocating motion along the up-down direction of the workbench, suction nozzles are arranged on the suction nozzle fixing plate, and the third adsorption component and the second adsorption component are identical in structure.

The further technical scheme is as follows: the fixed frame group is provided with two proximity sensors including drive fixed plate and holding down plate, the side of drive fixed plate, two proximity sensors's position respectively with the holding down plate pushes down before and after the position is corresponding, is provided with the contact inductor on the holding down plate, is provided with mechanical locating part on the holding down plate, be provided with pressure sensor on resistance diode riveting subassembly and LED lamp riveting subassembly's the drive output.

The further technical scheme is as follows: the conveying mechanism comprises a sliding bottom plate, the lower riveting seat assembly is arranged on the sliding bottom plate, an ejection assembly is further arranged below the lower riveting seat assembly, and after riveting is completed, the ejection assembly ejects the circuit board.

Compared with the prior art, the invention has the following beneficial effects:

(1) according to the high-mount stop lamp riveting equipment provided by the invention, the circuit board is automatically shaped by the circuit board shaping and shifting mechanism, the resistance diode cutting and feeding mechanism automatically cuts the resistance diode, the LED lamp feeding and lighting mechanism powers on the LED lamp, and the shaped circuit board, the punched resistance diode and the LED lamp detected by lighting are moved to the riveting mechanism to be automatically riveted by the driving of the conveying mechanism, so that the high-mount stop lamp is automatically processed, the labor intensity of workers is reduced, the efficiency is improved, and the product quality can be ensured.

(2) The circuit board plastic displacement mechanism moves the circuit board to the plastic subassembly below through the translation subassembly and carries out the plastic, and the circuit board after the plastic is adsorbed by first absorption subassembly and is inhaled, and drives to next process by the aversion subassembly, realizes automatic feed, plastic and the transport to the high-order stop lamp circuit board, has solved the problem that manual assembly inefficiency and manual plastic lead to the product quality to be uneven, has reduced workman's intensity of labour, has improved work efficiency.

(3) Resistance diode blank feeding mechanism passes through die-cut subassembly cooperation lower die holder subassembly to resistance area blank, and the lower die holder subassembly can drive the resistance removal after the die-cut, combines the second adsorption component can be with the die-cut good resistance adsorption on the lower die holder subassembly and remove to next process, and blank pay-off is efficient, stable in quality.

(4) The LED lamp feeding and lighting mechanism realizes continuous LED lamp feeding through the feeding assembly, so that the efficiency is ensured; meanwhile, the LED lamp is electrified and detected through the lightening detection assembly, so that the damaged LED lamp is prevented from being riveted on the circuit board, and the product quality is ensured; and finally, the LED lamp after detection can be sucked up and moved to the next procedure through the third adsorption assembly, or scrapped, so that the next procedure is facilitated.

(5) The riveting mechanism drives the lower riveting seat component to reciprocate through the conveying component, and rivets at the resistor diode riveting component and the LED lamp riveting component respectively, so that the efficiency is high; the resistance diode riveting assembly and the LED lamp riveting assembly are supported by the fixing frame set, riveting actions can be limited by multiple limits arranged on the fixing frame set, and the damage to parts caused by excessive pressing is avoided while the riveting quality is guaranteed.

(6) The pushing assembly comprises a pushing drive, a backspacing drive and a clamping jaw, the clamping jaw can be used for clamping pins on two sides of the resistance belt, the clamping jaw is driven by the pushing drive to move upwards, backspacing, downwards and forwards repeatedly, continuous conveying of the resistance belt is achieved, and meanwhile the conveying speed of the resistance belt is conveniently controlled.

(7) The lighting detection assembly comprises a dislocation drive, the dislocation drive drives the LED lamp receiving block to move, and the LED lamp to be detected on the LED lamp receiving block is separated from the whole tube LED during power-on detection, so that interference is avoided, and detection accuracy is ensured.

(8) The proximity sensor arranged on the fixed frame group can sense the positions of the lower pressing plate before and after pressing, so that the pressing distance of each riveting is consistent, and the stable product quality is ensured; the pressing plate is stopped in time when the touch sensor is contacted, so that damage to parts such as a riveting head and the like caused by excessive pressing is avoided; the lower pressing plate is also provided with a mechanical limiting piece for limiting the downward pressing distance of each riveting; the pressure sensor is arranged to ensure that the pressure of the rivet head pressed down at each time is consistent, so that the problem of part damage caused by insufficient cold welding and pulling-out force or excessive pressing-down can be avoided, and the riveting quality is ensured.

(9) The ejection assembly arranged below the lower riveting seat assembly can eject the riveted circuit board out, so that the phenomenon that the riveted circuit board is not easy to take out after being attached to the lower riveting seat is avoided, and the circuit board is convenient to convey subsequently.

Drawings

FIG. 1 is an isometric view of a preferred embodiment of the invention.

FIG. 2 is a top view of a preferred embodiment of the present invention.

Fig. 3 is a schematic structural diagram of a circuit board shaping and shifting mechanism according to a preferred embodiment of the present invention.

Fig. 4 is a schematic structural diagram of a circuit board shaping and shifting mechanism in a preferred embodiment of the invention.

FIG. 5 is a schematic structural view of a shaping platen according to a preferred embodiment of the present invention.

Fig. 6 is a schematic structural diagram of a resistor diode blanking and feeding mechanism according to a preferred embodiment of the invention.

FIG. 7 is a schematic view of the pusher assembly according to a preferred embodiment of the present invention.

FIG. 8 is a schematic diagram of the structure of the punching blade according to a preferred embodiment of the present invention.

Fig. 9 is a first schematic structural diagram of a feeding and lighting mechanism of an LED lamp according to a preferred embodiment of the present invention.

Fig. 10 is a second structural schematic diagram of the LED lamp feeding and lighting mechanism according to a preferred embodiment of the invention.

Fig. 11 is a partially enlarged schematic view at a in fig. 10.

FIG. 12 is a schematic view of a riveting mechanism according to a preferred embodiment of the invention.

Fig. 13 is a schematic structural view of a lower rivet seat assembly in a preferred embodiment of the present invention.

FIG. 14 is a schematic diagram of a resistor-diode riveted assembly according to a preferred embodiment of the invention.

Fig. 15 is a partially enlarged schematic view at B in fig. 14.

FIG. 16 is a schematic view of a riveting assembly of an LED lamp according to a preferred embodiment of the invention.

Fig. 17 is a partially enlarged schematic view at C in fig. 16.

In the figure: 100. a circuit board shaping and shifting mechanism; 110. a translation assembly; 111. a circuit board positioning jig; 120 of a solvent; a shaping component; 121, a carrier; shaping the pressing plate; 122. a first adsorption module; 130. a displacement assembly; 131. a floating joint; 200. the resistor diode cutting and feeding mechanism; 210. a material pushing assembly; 211. a resistor material passing plate; 212. pushing material driving; 213. back-off driving; 214. a claw; 220. punching a component; 221. punching and cutting the knife; 221a, a groove; 221b, a die-cut portion; 221c, a resistor pin pressing block; 230. a lower die holder assembly; 231. the lower die holder is driven in a push-and-pull mode; 232. a lower die holder; 240. a second adsorption component; 300. the LED lamp feeding and lighting mechanism; 310. a feeding assembly; 311. an LED lamp track; 312. a baffle plate; 313. a fixed block; 320. illuminating the detection assembly; 321. driving in a dislocation way; 322. an LED lamp material receiving block; 323. driving a clamping jaw; 324. a clamping jaw; 330. a third adsorption component; 400. a riveting mechanism; 410. a lower riveting seat component; 411. a fixed block; 412. a lower riveting seat; 420. a resistor diode riveting component; 430. LED lamp riveting assembly; 440. a fixed frame group; 441. driving the fixed class; 442. a lower pressing plate; 443. a proximity sensor; 444. a contact sensor; 445. a mechanical limit stop; 446. a pressure sensor; 450. riveting driving; 460. an upper cushion block; 470. riveting heads; 480. a guide post; 500. a conveying mechanism; 510. a sliding bottom plate; 520. ejecting the assembly; 521. ejecting and driving; 522. a top block; 523. a movable thimble; 600. a circuit board; 700. a resistance diode; 800. an LED lamp; 900. a slide rail assembly; 910. a base plate.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.

As shown in fig. 1-17, a high mount stop lamp riveting equipment includes:

a work table;

a circuit board shaping and shifting mechanism 100 which is arranged on the workbench and used for shaping the circuit board 600 and conveying the circuit board to the next procedure;

the resistor diode cutting and feeding mechanism 200 is arranged on the workbench and used for cutting the resistor diode 700 and conveying the cut resistor diode 700 to the next process;

the LED lamp feeding and lighting mechanism 300 is arranged on the workbench, feeds LED lamps, performs lighting tests, and conveys the LED lamps 800 passing the lighting detection to the next process;

the riveting mechanism 400 is arranged on the workbench and used for riveting the resistor diode 700 and the LED lamp 800 to the shaped circuit board 600;

the conveying mechanism 500 is arranged on the workbench and sequentially passes through the circuit board shaping and shifting mechanism 100, the resistor diode cutting and feeding mechanism 200, the LED lamp feeding and lighting mechanism 300 and the riveting mechanism 400.

According to the high-mount stop lamp riveting equipment provided by the invention, the circuit board 600 is automatically shaped by the circuit board shaping and shifting mechanism 100, the resistance diode cutting and feeding mechanism 200 automatically cuts the resistance diode 700, the LED lamp feeding and lighting mechanism 300 powers on the LED lamp 800, and the shaped circuit board 600, the punched resistance diode 700 and the LED lamp 800 detected by lighting are driven by the conveying mechanism 500 to move to the riveting mechanism 400 for automatic riveting, so that the automatic processing of the high-mount stop lamp is realized, the labor intensity of workers is reduced, the efficiency is improved, and the product quality can be ensured.

Preferably, the circuit board reshaping displacement mechanism 100 includes:

the translation assembly 110 is arranged on the workbench, the translation assembly 110 is connected with a circuit board positioning jig 111 for bearing the circuit board 600, and the circuit board positioning jig 111 is driven by the translation assembly 110 to linearly reciprocate along the front-back direction of the workbench;

the shaping assembly 120 is arranged on the workbench and located above the circuit board positioning jig 111, the shaping assembly 120 comprises a shaping pressing plate 121, the shaping pressing plate 121 linearly reciprocates along the vertical direction of the workbench to shape the circuit board 600, and a first adsorption assembly 122 is arranged on the shaping pressing plate 121;

and the shifting component 130 is connected with the shaping component 120, and the shifting component 130 drives the shaping component 120 to do linear reciprocating motion along the front-back direction of the workbench, so as to convey the shaped circuit board 600 to the next procedure.

In this embodiment, circuit board plastic displacement mechanism 200 removes circuit board 600 through translation subassembly 210 and carries out the plastic to the plastic subassembly below, and the circuit board after the plastic is inhaled by first absorption subassembly 122, and is driven to next process by displacement subassembly 130, realizes automatic feed, plastic and the transport to the high-order stop lamp circuit board, has solved the problem that manual assembly inefficiency and manual plastic lead to the product quality irregularity, has reduced workman's intensity of labour, has improved work efficiency.

Specifically, in this embodiment, the shaping assembly 120 further includes a shaping driving fixing plate and a shaping driving, the displacement assembly 130 includes a linear cylinder, and an output end of the linear cylinder is connected to a side surface of the shaping driving fixing plate through the floating joint 131, after the shaping assembly 120 finishes shaping the circuit board 600, the first adsorption assembly 122 sucks up the circuit board 600, and the displacement assembly 130 moves the shaping assembly 120 to above the conveying mechanism 500 and directly faces the sliding bottom plate 510.

Preferably, the resistor diode blanking and feeding mechanism 200 includes:

the pushing assembly 210 is arranged on the workbench and provided with a resistance belt, and the pushing assembly 210 drives the resistance belt to do linear reciprocating motion along the front and back directions of the workbench;

the punching component 220 is positioned above the pushing component 210 and used for punching the resistance tape;

the lower die holder assembly 230 is positioned below the pushing assembly 210 and is matched with the punching assembly 220 to punch the resistance tape, and the lower die holder assembly 230 drives the punched resistance diode 700 to do linear reciprocating motion along the front and back directions of the workbench;

and a second suction unit 240 positioned above the lower holder unit 230, sucking up the punched resistance diode 700 and moving the same to a next process.

In this embodiment, resistance diode blank feeder 200 constructs through die-cut subassembly 220 cooperation lower die holder subassembly 230 to resistance area blank, and lower die holder subassembly 230 can drive die-cut resistance diode 700 and remove, combines second absorption subassembly 240 can adsorb the die-cut good resistance diode 700 on lower die holder subassembly 230 and remove to next process, and blank pay-off is efficient, the steady quality.

Specifically, the number of the resistor diode cutting and feeding mechanisms 200 in this embodiment is 2, and a plurality of the resistor diodes 700 adsorbed on the second adsorption component 240 in this embodiment may be provided, where the number corresponds to the riveting position on the circuit board 600; the second suction assembly 240 is located above the conveying mechanism 500 and corresponds to the sliding base plate 510, so that the sucked resistance diode 700 is conveniently placed on the sliding base plate 510.

The punching assembly 220 in this embodiment includes a punching blade 221, a groove 221a is disposed in the middle of the punching blade, a protruding punching portion 221b is disposed outside the groove 221a, a resistance pin pressing block 221c is disposed inside the groove 221a, and the lower end of the resistance pin pressing block 221c is disposed beyond the punching portion 221b and is connected to the punching blade 221 through an elastic member.

Further preferably, the material pushing assembly 210 includes a resistor material passing plate 211, the resistor material passing plate 211 is provided with the resistor belt, the resistor material passing plate 211 is further provided with a material pushing drive 212, a retraction drive 213 and a clamping jaw 214 connected to the retraction drive 213, the material pushing drive 212 drives the retraction drive 213 to perform linear reciprocating motion along the front-back direction of the workbench, the retraction drive 213 drives the clamping jaw 214 to perform linear reciprocating motion along the up-down direction of the workbench, and the clamping jaw 214 can clamp pins on two sides of the resistor belt.

In this embodiment, the material pushing assembly 210 includes a material pushing driver 212, a retraction driver 213, and a jaw 214, the jaw 214 can clamp pins on two sides of the resistance band, and the jaw 214 is driven by the material pushing driver 212 to repeatedly move up, retract, move down, and move forward, so as to achieve continuous conveying of the resistance band, and simultaneously, control of the conveying speed of the resistance band is facilitated.

Specifically, the upper portions of the two sides of the resistor passing plate 211 in this embodiment are further provided with leveling press blocks, and the lower ends of the leveling press blocks penetrate through the resistor passing plate 211 to be in contact with the resistor belt, so that stable conveying of the resistor belt is guaranteed, and a subsequent punching process is facilitated.

The lower die holder assembly 230 in this embodiment includes a lower die holder push-pull driver 231 and a lower die holder 232 connected to the lower die holder push-pull driver 231, the lower die holder push-pull driver 231 drives the lower die holder 232 to linearly reciprocate along the front-back direction of the worktable, and a groove matched with the resistor diode 700 is formed in the lower die holder 232.

Preferably, the LED lamp feeding and lighting mechanism 300 is located at a side of the resistor diode blanking and feeding mechanism 200, and includes:

the feeding component 310 is arranged on the workbench and is used for placing the LED lamp 800, and the feeding component 310 drives the LED lamp 800 to do linear reciprocating motion along the front and the back of the workbench;

the lighting detection component 320 is arranged on the workbench and positioned at the tail end of the feeding component 310, and is used for conducting lighting detection on the LED lamp 800 when being electrified;

and the third adsorption component 330 is arranged on the workbench, and is used for sucking up the detected LED lamp 800 and moving the LED lamp to the next process or performing scrap treatment.

In this embodiment, the LED lamp feeding and lighting mechanism 300 continuously feeds the LED lamp 800 through the feeding assembly 310, so as to ensure efficiency; meanwhile, the LED lamp 800 is electrified and detected through the lightening detection assembly 320, so that the damaged LED lamp 800 is prevented from being riveted on the circuit board 600, and the product quality is ensured; and finally, the detected LED lamp 800 can be sucked up and moved to the next process through the third adsorption assembly 330, or scrapped, so that the next process is facilitated.

Specifically, the feeding assembly 310 in this embodiment includes a feeding drive, the feeding drive is a flat vibration and is provided with an LED lamp rail 311 through a pad, a LED lamp forming a tube is arranged in the LED lamp rail 311, one end of the LED lamp rail 311 is provided with a fixing block 313, the other end of the LDE lamp rail is connected with the lighting detection assembly 320, and baffles 312 are further arranged above two sides of the LED lamp rail 311.

Further preferably, the lighting detection assembly 320 includes a displacement driver 321, an LED lamp material receiving block 322, and a clamping jaw driver 323, the displacement driver 321 drives the LED lamp material receiving block 322 to move and make it leave the feeding assembly 310, the clamping jaw driver 323 is disposed at a side surface of the LED lamp material receiving block 322, a clamping jaw is connected to the clamping jaw driver 323, the clamping jaw 324 is disposed at two sides of the LED lamp material receiving block 322 and is provided with a probe thereon, and the probe penetrates through the LED lamp material receiving block 322 and is electrically connected to the LED lamp 800 when the clamping jaw 324 is clamped.

In this embodiment, the lighting detection assembly 320 includes the staggered driver 321, the staggered driver 321 drives the LED lamp connecting block 322 to move, and the LED lamp 800 to be detected on the LED lamp connecting block 322 is separated from the entire tube of LEDs during power-on detection, so as to avoid interference and ensure accurate detection.

Specifically, the misalignment driver 321 in this embodiment is disposed on a side surface of the LED lamp rail through the supporting plate, and the misalignment driver 321 drives the LED receiving block 322 to move linearly in the left-right direction of the workbench; in this embodiment, the initial position of the LED lamp connecting block 322 is connected to the LED lamp rail 210, and the LED lamp is fed to the LED lamp connecting block 320 by the feeding driver 220.

Preferably, the riveting mechanism 400 includes:

the lower riveting seat assembly 410 is connected with the conveying mechanism 500, a circuit board 600, a resistance diode 700 to be riveted and an LED lamp 800 are arranged on the lower riveting seat assembly 410, and the lower riveting seat assembly 410 makes linear reciprocating motion along the left and right directions of the workbench;

the resistor diode riveting component 420 is arranged on the workbench through the fixing frame group 440 and is matched with the lower riveting seat component 410 to rivet the resistor diode 700 with the circuit board 600;

the LED lamp riveting component 430 is arranged on the workbench through the fixing frame group 440 and is matched with the lower riveting seat component 410 to rivet the LED lamp 800 with the circuit board 600, and the fixing frame group 440 is provided with multiple limits.

In this embodiment, the riveting mechanism 400 drives the lower riveting seat assembly 410 to reciprocate through the conveying assembly 500, and rivets at the resistor diode riveting assembly 420 and the LED lamp riveting assembly 430 respectively, so that the efficiency is high; resistance diode riveting subassembly 420 and LED lamp riveting subassembly 430 all support through mount group 440, and the multiple spacing that sets up on mount group 440 can restrict the riveting action, avoids excessively pushing down to lead to the part to damage when guaranteeing the riveting quality.

Specifically, the conveying mechanism 500 in this embodiment is a transmission screw, slide rails are disposed on two sides of the transmission screw, and the lower riveting base assembly 410 moves on the slide rails; the lower riveting base assembly 410 in the embodiment of the invention includes a fixing block 411 connected to the conveying mechanism 500, guide holes are disposed on two sides of the fixing block 411, a groove is disposed in the middle of the fixing block 411, a lower riveting base 412 is disposed in the groove, and the lower riveting base 412 is provided with a groove and a protrusion corresponding to the shape of the circuit board 600 and a hole corresponding to the riveting position.

Further preferably, the fixing frame assembly 440 includes a driving fixing plate 441 and a lower pressing plate 442, two proximity sensors 443 are disposed on a side surface of the driving fixing plate 441, positions of the two proximity sensors 443 respectively correspond to positions of the lower pressing plate 442 before and after the lower pressing plate is pressed, a contact sensor 444 is disposed on the lower pressing plate 442, a mechanical limit piece 445 is disposed on the lower pressing plate 442, and pressure sensors 446 are disposed on driving output ends of the resistor diode riveting assembly 420 and the LED lamp riveting assembly 430.

In this embodiment, the proximity sensor 443 disposed on the fixing frame assembly 440 can sense the positions of the lower pressing plate 442 before and after pressing, so as to ensure consistent distance of pressing during each riveting process and ensure stable product quality; the contact sensor 444 can timely stop the pressing plate 442 when in contact, so that damage to parts such as a riveting head and the like caused by excessive pressing is avoided; the lower pressure plate 442 is also provided with a mechanical limit piece 445 for forcibly limiting the downward pressing distance of each riveting; the pressure sensor 446 arranged on the driving output end can ensure that the pressure of the rivet head pressed down at each time is consistent, the problem that the parts are damaged due to insufficient force of cold joint and pull-off or excessive pressing down can be avoided, and the riveting quality is ensured.

Specifically, the proximity sensor 443 in this embodiment is disposed on the side surface of the driving fixing plate 441 through a fixing plate, a waist-shaped hole is disposed in the middle of the fixing plate, and the proximity sensor 443 is movably connected in the waist-shaped hole, so that the position of the proximity sensor 443 is adjustable; the touch sensor 444 of the present embodiment is disposed on the side of the lower platen 442, and when the lower end of the touch sensor is connected to the conveying assembly, the lower platen 442 stops; the mechanical position limiter 445 may be a limiting post (plate) disposed on the table (or the conveying mechanism 500) and the lower pressure plate 442 in various manners; the pressure sensor 446 in this embodiment is disposed between the drive output and the resistor diode rivet assembly 420 or the LED lamp rivet assembly 430.

In the embodiment, the resistor diode riveting component 420 and the LED lamp riveting component 430 have similar structures, and are different in that the rivet heads have different structures, and each rivet head includes a riveting driver 450, a lower pressing plate 422 is connected to an output end of the riveting driver 450, an upper cushion block 460 is disposed on the lower pressing plate 422, a pressure sensor 446 is disposed above the upper cushion block 460, a rivet head 470 and a guide column 480 are disposed at a lower portion of the upper cushion block 460, and the guide column 480 can correspond to a guide hole on the lower rivet seat component 410, and plays a role in guiding during riveting.

Preferably, the first adsorption assembly 122 includes a plurality of suction nozzles, a slide rail assembly 900 is disposed on the workbench, a bottom plate 910 is disposed on the slide rail assembly 900, the second adsorption assembly 240 and the third adsorption assembly 330 are disposed on two sides of the bottom plate 910, the second adsorption assembly 240 includes a horizontal pushing driver 241, the horizontal pushing driver 241 is connected with a lifting driver 242, the horizontal pushing driver 241 drives the lifting driver 242 to perform a reciprocating linear motion along a front-back direction of the workbench, the lifting driver 242 is provided with a suction nozzle fixing plate 243, the lifting driver 242 drives the suction nozzle fixing plate 243 to perform a linear reciprocating motion along an up-down direction of the workbench, the suction nozzle fixing plate 243 is provided with a suction nozzle, and the third adsorption assembly 330 and the second adsorption assembly 240 have the same structure.

Specifically, the slide rail assembly 900 in this embodiment is further provided with a control module, the control module is provided with a control circuit inside, the actions in this embodiment are all realized through the control module, and the first adsorption assembly 122, the second adsorption assembly 240, and the third adsorption assembly 330 in this embodiment are all pneumatically controlled.

Preferably, the conveying mechanism 500 includes a sliding bottom plate 510, the lower rivet seat assembly 410 is disposed on the sliding bottom plate 510, and an ejection assembly 520 is further disposed below the lower rivet seat assembly 410, and after the riveting is completed, the ejection assembly 520 ejects the circuit board 600.

In this embodiment, the ejection component 520 disposed below the lower rivet seat component 410 can eject the riveted circuit board 600, so that the riveted circuit board 600 is prevented from being attached to the lower rivet seat component 410 and not easy to be taken out, and the circuit board 600 can be conveniently conveyed subsequently.

Specifically, the ejection assembly 520 in this embodiment includes an ejection driver 521 disposed on the sliding bottom plate 510, an ejection block 522 is connected to an output end of the ejection driver 521, a movable ejector pin 523 is disposed on the ejection block 522, and an upper end of the movable ejector pin 523 can penetrate through the lower rivet seat 412 to eject the circuit board 600.

Specifically, the finished product clamping assembly is further arranged on the workbench in the embodiment, the finished product clamping assembly is arranged at the end of the conveying mechanism 500, the finished product clamping assembly is fixed to the side face of the riveting mechanism 400 through the support columns and the slide rails, and the finished product clamping assembly can reciprocate in the front-back direction and the up-down direction of the workbench to clamp away the circuit board 600 which is riveted.

It should be noted that the descriptions related to "first", "second", "a", etc. in the present invention are only used for descriptive purposes and are not to be construed as indicating or implying relative importance or implicit indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise. The terms "connected," "fixed," and the like are to be construed broadly, e.g., "fixed" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims

1. The utility model provides a high-order stop lamp riveting equipment which characterized in that includes:

a work table;

the circuit board shaping and shifting mechanism (100) is arranged on the workbench, shapes the circuit board (600) and conveys the circuit board to the next procedure;

the resistor diode cutting and feeding mechanism (200) is arranged on the workbench and used for cutting the resistor diode (700) and conveying the cut resistor diode to the next procedure;

the LED lamp feeding and lighting mechanism (300) is arranged on the workbench, feeds the LED lamps, performs lighting test, and conveys the LED lamps (800) passing the lighting test to the next process;

the riveting mechanism (400) is arranged on the workbench and is used for riveting the resistor diode (700) and the LED lamp (800) to the shaped circuit board (600);

the conveying mechanism (500) is arranged on the workbench and sequentially passes through the circuit board shaping and shifting mechanism (100), the resistance diode cutting and feeding mechanism (200), the LED lamp feeding and lighting mechanism (300) and the riveting mechanism (400).

2. The high mount stop lamp riveting apparatus according to claim 1, wherein the circuit board reshaping displacement mechanism (100) comprises:

the translation assembly (110) is arranged on the workbench, the translation assembly (110) is connected with a circuit board positioning jig (111) for bearing the circuit board (600), and the circuit board positioning jig (111) is driven by the translation assembly (110) to do linear reciprocating motion along the front-back direction of the workbench;

the shaping assembly (120) is arranged on the workbench and located above the circuit board positioning jig (111), the shaping assembly (120) comprises a shaping pressing plate (121), the shaping pressing plate (121) performs linear reciprocating motion along the vertical direction of the workbench to shape the circuit board (600), and a first adsorption assembly (122) is arranged on the shaping pressing plate (121);

and the shifting assembly (130) is connected with the shaping assembly (120), the shifting assembly (130) drives the shaping assembly (120) to do linear reciprocating motion along the front and back directions of the workbench, and the shaped circuit board (600) is conveyed to the next procedure.

3. The high mount stop lamp riveting apparatus according to claim 2, wherein the resistance diode blanking and feeding mechanism (200) comprises:

the pushing assembly (210) is arranged on the workbench and provided with a resistance belt, and the pushing assembly (210) drives the resistance belt to do linear reciprocating motion along the front and back directions of the workbench;

the punching component (220) is positioned above the pushing component (210) and used for punching the resistance tape;

the lower die holder assembly (230) is positioned below the pushing assembly (210) and is matched with the punching assembly (220) to punch the resistance tape, and the lower die holder assembly (230) drives the punched resistance diode (700) to do linear reciprocating motion along the front and back directions of the workbench;

and a second suction unit (240) which is positioned above the lower die holder unit (230) and sucks up the punched resistor diode (700) and moves the resistor diode to the next step.

4. The high-mount stop lamp riveting equipment according to claim 3, wherein the material pushing assembly (210) comprises a resistance material passing plate (211), the resistance belt is placed on the resistance material passing plate (211), a material pushing drive (212), a backspacing drive (213) and a clamping jaw (214) connected to the backspacing drive (213) are further arranged on the resistance material passing plate (211), the material pushing drive (212) drives the backspacing drive (213) to do linear reciprocating motion along the front-back direction of the workbench, the backspacing drive (213) drives the clamping jaw (214) to do linear reciprocating motion along the up-down direction of the workbench, and the clamping jaw (214) can clamp pins on two sides of the resistance belt.

5. The high mount stop lamp riveting apparatus according to claim 3, wherein the LED lamp feeding and lighting mechanism (300) is located at the side of the resistor diode blanking and feeding mechanism (200), and comprises:

the feeding assembly (310) is arranged on the workbench and is used for placing the LED lamp (800), and the feeding assembly (310) drives the LED lamp (800) to do linear reciprocating motion along the front and back of the workbench;

the lighting detection assembly (320) is arranged on the workbench and positioned at the tail end of the feeding assembly (310), and is used for conducting lighting detection on the LED lamp (800) when being electrified;

and the third adsorption component (330) is arranged on the workbench, and is used for sucking up the detected LED lamp (800) and moving the LED lamp to the next working procedure or performing scrap treatment.

6. The high-mount stop lamp riveting apparatus according to claim 5, wherein the lighting detection assembly (320) comprises a misalignment driver (321), an LED lamp connecting block (322), and a clamping jaw driver (323), the misalignment driver (321) drives the LED lamp connecting block (322) to move and make it leave the feeding assembly (310), the clamping jaw driver (323) is arranged at the side of the LED lamp connecting block (322), a clamping jaw is connected to the clamping jaw driver (323), the clamping jaw (324) is arranged at two sides of the LED lamp connecting block (322) and is provided with a probe, and the probe passes through the LED lamp connecting block (322) to be electrically connected with the LED lamp (800) when the clamping jaw (324) is clamped.

7. A high mount stop lamp riveting apparatus according to claim 1, wherein the riveting mechanism (400) comprises:

the lower riveting seat assembly (410) is connected with the conveying mechanism (500), a circuit board (600), a resistance diode (700) to be riveted and an LED lamp (800) are arranged on the lower riveting seat assembly (410), and the lower riveting seat assembly (410) linearly reciprocates along the left and right directions of the workbench;

the resistance diode riveting component (420) is arranged on the workbench through the fixing frame group (440) and is matched with the lower riveting seat component (410) to rivet the resistance diode (700) with the circuit board;

LED lamp riveting subassembly (430) sets up on the workstation through mount group (440), cooperates rivet seat subassembly (410) down with LED lamp (800) and circuit board (600) riveting, be provided with the multiple spacing on mount group (440).

8. The high mount stop lamp riveting apparatus according to claim 7, wherein the fixing frame set (440) comprises a driving fixing plate (441) and a lower pressing plate (442), two proximity sensors (443) are arranged on the side surface of the driving fixing plate (441), the positions of the two proximity sensors (443) correspond to the positions of the lower pressing plate (442) before and after pressing down, a contact sensor (444) is arranged on the lower pressing plate (442), a mechanical limit piece (445) is arranged on the lower pressing plate (442), and pressure sensors (446) are arranged on the driving output ends of the resistance diode riveting assembly (420) and the LED lamp riveting assembly (430).

9. The high mount stop lamp riveting apparatus according to claim 5, wherein the first adsorption assembly (122) comprises a plurality of suction nozzles, a slide rail assembly (900) is disposed on the workbench, a bottom plate (910) is disposed on the slide rail assembly (900), the second adsorption assembly (240) and the third adsorption assembly (330) are disposed on two sides of the bottom plate (910), the second adsorption assembly (240) comprises a horizontal pushing drive (241), the horizontal pushing drive (241) is connected with a lifting drive (242), the horizontal pushing drive (241) drives the lifting drive (242) to reciprocate linearly along the front-back direction of the workbench, the lifting drive (242) is provided with a suction nozzle fixing plate (243), the lifting drive (242) drives the suction nozzle fixing plate (243) to reciprocate linearly along the up-down direction of the workbench, the suction nozzle fixing plate (243) is provided with suction nozzles, and the third adsorption assembly (330) and the second adsorption assembly (240) have the same structure.

10. The high-mount stop lamp riveting apparatus according to claim 7, wherein the conveying mechanism (500) comprises a sliding bottom plate (510), the lower rivet seat assembly (410) is arranged on the sliding bottom plate (510), an ejection assembly (520) is further arranged below the lower rivet seat assembly (410), and after riveting is completed, the circuit board (600) is ejected by the ejection assembly (520).