CN112456243A - Full-automatic winding machine based on automatic material taking system - Google Patents
Full-automatic winding machine based on automatic material taking system Download PDFInfo
- Publication number
- CN112456243A CN112456243A CN202011443747.6A CN202011443747A CN112456243A CN 112456243 A CN112456243 A CN 112456243A CN 202011443747 A CN202011443747 A CN 202011443747A CN 112456243 A CN112456243 A CN 112456243A
- Authority
- CN
- China
- Prior art keywords
- wire
- module
- cylinder
- pulling
- feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 112
- 238000004804 winding Methods 0.000 title claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000003466 welding Methods 0.000 claims abstract description 34
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 230000008093 supporting effect Effects 0.000 claims description 78
- 238000003825 pressing Methods 0.000 claims description 32
- 230000009471 action Effects 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 7
- 230000006872 improvement Effects 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 abstract description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 25
- 229910052802 copper Inorganic materials 0.000 description 9
- 239000010949 copper Substances 0.000 description 9
- 229910000679 solder Inorganic materials 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/18—Gripping devices with linear motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a full-automatic winding machine based on an automatic material taking system, which comprises a rack, a vibration feeding disc, a feeding guide mechanism, a rotary worktable, a winding welding line mechanism, a wire cutting mechanism and a material taking manipulator. Carry out the pay-off through the vibration pay-off dish, the feeding is led positive mechanism and is led positive location to the product, and transfer to rotary worktable's rotary jig on, shift to wire winding welding wire mechanism position by rotary worktable, carry out wire winding and bonding wire process to the product by wire winding welding wire mechanism, shift to wire cutting mechanism position by rotary worktable again, cut the end of a thread of product by wire cutting mechanism, shift to getting the material manipulator position by rotary worktable again, take off the product through the material taking manipulator, can correspond to replace the manual work and realize the pay-off, lead positive, the wire winding, the bonding wire, the tangent line is with get processes such as material, and operating speed is fast, degree of automation is high, thereby great improvement buzzer's production efficiency, operating personnel's intensity of labour has been reduced, and is suitable for mass production.
Description
Technical Field
The invention relates to the technical field of winding machines, in particular to a full-automatic winding machine based on an automatic material taking system and applied to buzzer coil production.
Background
With the continuous improvement of the industrial automation degree, the traditional manual assembly method can not meet the development requirements of the society, and with the continuous improvement of the labor cost and the continuous improvement of the social competitiveness, the traditional manual assembly method needs to have a strong industrial automation to be used as a backdrop in the fierce competition, and can not be eliminated.
Today, electronic products are widely popularized and rapidly developed, and the demand for electronic components inside the electronic products is also increasing. One is a buzzer. The buzzer is a commonly used sound production or alarm device, a certain amount of copper wires need to be wound to form a coil when the coil in the buzzer is manufactured, and in the existing coil production method, manual feeding, material taking and wire welding procedures are mostly adopted, so that the ubiquitous efficiency is low, the procedures are troublesome, the production speed is low, and the like.
Disclosure of Invention
In view of the above disadvantages, the present invention provides a full-automatic winding machine based on an automatic material-taking system, which has the advantages of ingenious and reasonable structural design, simple and convenient operation, and high working efficiency.
In order to achieve the purpose, the technical scheme provided by the invention is as follows: the utility model provides a full-automatic coiling machine based on automatic feeding system, its includes frame, vibration feed table, feeding and leads positive mechanism, swivel work head, wire winding welding line mechanism, wire cutting mechanism and material taking manipulator, swivel work head sets up on the mesa of frame, the feeding is led positive mechanism, swivel work head, wire winding welding line mechanism, wire cutting mechanism and material taking manipulator and is arranged the peripheral position that sets up at swivel work head in proper order, the vibration feed table sets up in the frame, and with the feeding is led positive mechanism and is docked mutually.
As a preferred scheme of the invention, the rotary worktable comprises an index plate, an index box, an index motor and a rotary jig, wherein the index plate is arranged on an output shaft of the index box, and the index motor is connected with an input shaft of the index box through a belt conveyor belt; the rotary jigs are arranged at the edge of the indexing disc in a circle center symmetry manner.
As a preferred scheme of the invention, the feeding and guiding mechanism comprises a feeding support, a track connecting plate, a positioning module, a material pulling module, a guiding module, a direction selecting module and a translational feeding manipulator, wherein the front end of the track connecting plate is fixed on the feeding support, the middle part of the tail end of the track connecting plate is provided with a feeding notch, one end of the feeding notch is butted with a feeding groove of a vibration feeding disc to form a material receiving port, the other end of the feeding notch extends to the middle part of the track connecting plate to form a material loading position, the positioning module is arranged on the track connecting plate corresponding to the material receiving port and forces the material receiving port to be folded to clamp and position a product; the material pulling module is located below the track connecting plate and can pull out the product located at the material receiving port to move to the material loading position, one side position of the guide module corresponding to the track connecting plate is arranged on the feeding support, the direction selecting module is located below the guide module and can rotate the product located on the guide module to a preset angle, and the translational feeding mechanical arm is arranged on the feeding support and can move the product located on the guide module to the rotary workbench.
As a preferred scheme of the present invention, the positioning module includes a positioning seat, a positioning cylinder and a pull rod, the positioning seat is installed at a position of one side of the material receiving port, a through hole for the pull rod to pass through is formed at a position of one side of the material receiving port, a screw hole is formed at a position of the other side of the material receiving port, one end of the pull rod penetrates through the through hole and is screwed into the screw hole, the other end of the pull rod is connected with a piston rod of the positioning cylinder, and a cylinder body of the positioning cylinder is fixed on the positioning seat.
As a preferred scheme of the invention, the material pulling module comprises a material pulling rod frame, a horizontal material pulling cylinder, a material pulling slide seat, a vertical material pulling cylinder and a material pulling rod, wherein the material pulling slide seat is movably arranged on the material pulling rod frame through a material pulling slide rail, the horizontal material pulling cylinder is arranged on the material pulling rod frame and can drive the material pulling slide seat to reciprocate on the material pulling slide rail, the vertical material pulling cylinder is arranged on the material pulling slide seat, the material pulling rod is arranged on a piston rod of the vertical material pulling cylinder, and the material pulling cylinder can correspondingly extend into or withdraw from the feeding slot when the piston rod of the vertical material pulling cylinder does telescopic action.
As a preferred scheme of the present invention, the correcting module comprises a correcting pneumatic finger and two correcting support plates, the two correcting support plates are symmetrically disposed on two finger members of the correcting pneumatic finger, the two correcting support plates are provided with arc-shaped openings adapted to a product, and one of the arc-shaped openings is provided with a correcting protrusion.
As a preferred scheme of the present invention, the direction selecting module includes a direction selecting support, a direction selecting pneumatic finger, a rotating seat, a direction selecting motor and a position sensor, the rotating seat is disposed on the direction selecting support, the rotating seat is provided with a rotating shaft, the direction selecting pneumatic finger is disposed at an upper end of the rotating shaft, the direction selecting motor is disposed on the direction selecting support, a driving shaft of the direction selecting motor is connected with a lower end of the rotating shaft through a belt pulley assembly, and the position sensor is disposed on the direction selecting support corresponding to a side position of the direction selecting pneumatic finger.
As a preferred embodiment of the present invention, the wire winding and bonding mechanism includes a combined frame, a wire pressing and clamping module, a wire pulling module, a bottom supporting module, and a wire bonding module, wherein the wire bonding module is disposed on the combined frame, and the wire pressing and clamping module, the wire pulling module, and the bottom supporting module are disposed below the wire bonding module.
As a preferable scheme of the present invention, the wire pressing and clamping module includes a support rod, a wire pressing and clamping lifting device, a wire guiding mold, a wire pressing and clamping support plate, a hooking pressure rod, a hooking pressure cylinder and a wire clamping cylinder, the support rod is vertically disposed on the wire pressing and clamping lifting device and is driven by the wire pressing and clamping lifting device to perform a lifting action, the wire guiding mold is disposed on the support rod through an installation arm, a clamping seat of the wire pressing and clamping support plate is disposed on the support rod, the wire clamping cylinder is horizontally disposed on one side surface of the wire pressing and clamping support plate, the hooking pressure cylinder is vertically disposed on the other side surface of the wire pressing and clamping support plate, one end of the hooking pressure rod is fixed on a piston rod of the hooking pressure cylinder, and the other end of the hooking pressure rod extends to a position on one side of a clamping finger component of.
As a preferred scheme of the present invention, the wire pulling module comprises a longitudinal wire pulling movement assembly, a transverse wire pulling movement assembly, a lifting wire pulling movement assembly and a wire pulling pneumatic finger, wherein the transverse wire pulling movement assembly is disposed on the longitudinal wire pulling movement assembly, the lifting wire pulling movement assembly is disposed on the transverse wire pulling movement assembly, and the wire pulling pneumatic finger is disposed on the lifting wire pulling movement assembly.
As a preferred scheme of the present invention, the bottom supporting module comprises a lifting bottom supporting moving assembly, a bottom supporting base, a bottom supporting arm, a bottom supporting telescopic cylinder and a supporting plate, wherein the bottom supporting base is arranged on the lifting bottom supporting moving assembly and is driven by the lifting bottom supporting moving assembly to perform a lifting action, the bottom supporting arm is movably arranged on the bottom supporting base through a sliding rail assembly, the supporting plate is arranged at the front end of the bottom supporting arm, and the bottom supporting telescopic cylinder is arranged on the bottom supporting base and can drive the bottom supporting arm to perform a reciprocating motion on the bottom supporting base.
As a preferred aspect of the present invention, the wire bonding module includes a transverse wire bonding moving assembly, a longitudinal wire bonding moving assembly, and a lifting spot welding head, wherein the longitudinal wire bonding moving assembly is disposed on the transverse wire bonding moving assembly, and the lifting spot welding head is disposed on the longitudinal wire bonding moving assembly.
As a preferred scheme of the invention, the thread cutting mechanism comprises a supporting seat, a supporting rod, a thread cutting lifting cylinder, a thread cutting parallel cylinder and a cutter, wherein the supporting rod is vertically arranged on the supporting seat, the thread cutting lifting cylinder is arranged on the supporting rod, the thread cutting parallel cylinder is arranged on a piston rod of the thread cutting lifting cylinder, and the cutter is arranged on the piston rod of the thread cutting parallel cylinder.
The invention has the beneficial effects that: the buzzer production line has the advantages that the structural design is ingenious and reasonable, the buzzer production efficiency is greatly improved, the labor intensity of operators is reduced, the production benefit is increased, and the buzzer production line is suitable for batch production.
The invention is further described with reference to the following figures and examples.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic structural view of a rotary table in the present invention.
Fig. 3 is a schematic structural view of the plate loading robot according to the present invention.
Fig. 4 is an exploded view of the transfer device of the present invention.
Fig. 5 is a schematic structural view of the positioning mechanism in the present invention.
Fig. 6 is a schematic structural view of the plate loading robot according to the present invention.
Fig. 7 is a schematic structural view of the press-down assembling robot of the present invention.
Fig. 8 is a schematic structural view of the detection mechanism in the present invention.
Detailed Description
In an embodiment, referring to fig. 1 to 8, the full-automatic winding machine based on an automatic material taking system provided in this embodiment includes a frame 1, a vibration feeding tray 2, a feeding and guiding mechanism 3, a rotary table 4, a wire winding and welding mechanism 5, a wire cutting mechanism 6, and a material taking manipulator 7.
Rotary table 4 sets up on the mesa of frame 1, mechanism 3, rotary table 4, wire winding bonding wire mechanism 5, wire cutting mechanism 6 and reclaimer manipulator 7 are arranged in proper order to the feeding and are set up the peripheral position at rotary table 4, vibration feed table 2 sets up in frame 1, and with mechanism 3 butt joint is led to the feeding.
Specifically, the rotary worktable 4 comprises an index plate, an index box, an index motor and a rotary jig, wherein the index plate is arranged on an output shaft of the index box, and the index motor is connected with an input shaft of the index box through a belt conveyor; the rotary jigs are arranged at the edge of the indexing disc in a circle center symmetry manner.
Referring to fig. 2, the feeding and guiding mechanism 3 includes a feeding bracket 31, a rail connecting plate 32, a positioning module 33, a material pulling module 34, a guiding module 35, a direction selecting module 36 and a translational material manipulator 37, the front end of the rail connecting plate 32 is fixed on the feeding bracket 31, the middle of the tail end is provided with a feeding slot 321, one end of the feeding slot 321 is butted with the feeding slot of the vibration feeding tray 2 to form a material receiving port, the other end of the feeding slot 321 extends to the middle of the rail connecting plate 32 to form a material loading position, the position of the positioning module 33 corresponding to the material receiving port is arranged on the rail connecting plate 32, and the material receiving port is forced to be closed to clamp and position the product; pull out material module 34 and be located the below position of track fishplate bar 32 to can pull out the product that is located material receiving opening position and move to the material loading level, lead one side position setting that positive module 35 corresponds track fishplate bar 32 on feeding support 31, select to be located the below position of leading positive module 35 to module 36 to can rotate to predetermined angle to the product that is located on leading positive module 35, translation feeding manipulator 37 sets up on feeding support 31 to can move to rotary worktable 4 with leading the product on the positive module 35.
Referring to fig. 3, the positioning module 33 includes a positioning seat 331, a positioning cylinder 332 and a pull rod 333, the positioning seat 331 is installed at a position of one side of the material receiving opening, a through hole through which the pull rod 333 passes is formed at a position of one side of the material receiving opening, a screw hole is formed at a position of the other side of the material receiving opening, one end of the pull rod 333 penetrates through the through hole and is screwed into the screw hole, the other end of the pull rod 333 is connected with a piston rod of the positioning cylinder 332, and a cylinder body of the positioning cylinder 332 is fixed on the positioning seat 331.
Referring to fig. 4, the material drawing module 34 includes a drawing rod frame 341, a horizontal drawing cylinder 342, a drawing slide seat 343, a vertical drawing cylinder 344 and a drawing rod 345, wherein the drawing slide seat 343 is movably disposed on the drawing rod frame 341 through a drawing slide rail, the horizontal drawing cylinder 342 is disposed on the drawing rod frame 341 and can drive the drawing slide seat 343 to reciprocate on the drawing slide rail, the vertical drawing cylinder 344 is disposed on the drawing slide seat 343, the drawing rod 345 is disposed on a piston rod of the vertical drawing cylinder 344, and the piston rod of the vertical drawing cylinder 344 can correspondingly extend into or withdraw from the feeding slot 321 when the piston rod of the vertical drawing cylinder 344 performs a telescopic action.
Referring to fig. 5, the correcting module 35 includes a correcting pneumatic finger 351 and two correcting support plates 352, the two correcting support plates 352 are symmetrically disposed on two finger members of the correcting pneumatic finger 351, the two correcting support plates 352 are provided with arc-shaped openings 3521 adapted to a product, and one of the arc-shaped openings 3521 is provided with a correcting protrusion 3522. The direction selecting module 36 includes a direction selecting support 361, a direction selecting pneumatic finger 362, a rotary base 363, a direction selecting motor 364 and a position sensor 365, the rotary base 363 is disposed on the direction selecting support 361, a rotary shaft is disposed on the rotary base 363, the direction selecting pneumatic finger 362 is disposed at an upper end of the rotary shaft, the direction selecting motor 364 is disposed on the direction selecting support 361, a driving shaft of the direction selecting motor 364 is connected with a lower end of the rotary shaft through a pulley assembly, and the position sensor 365 is disposed on the direction selecting support 361 corresponding to a side position of the direction selecting pneumatic finger 362.
Referring to fig. 7 and 8, the wire winding and bonding mechanism 5 includes a rack 51, a wire pressing and clamping module 52, a wire pulling module 53, a bottom supporting module 54, and a wire bonding module 55, wherein the wire bonding module 55 is disposed on the rack 51, and the wire pressing and clamping module 52, the wire pulling module 53, and the bottom supporting module 54 are disposed at a position below the wire bonding module 55.
The wire pressing and clamping module 52 comprises a support rod 521, a pressing and clamping lifting device 522, a wire guide die 523, a pressing and clamping support plate 524, a hooking pressure rod 525, a hooking pressure cylinder 526 and a wire clamping cylinder 527, wherein the support rod 521 is vertically arranged on the pressing and clamping lifting device 522 and is driven by the pressing and clamping lifting device 522 to perform lifting action, the wire guide die 523 is arranged on the support rod 521 through an installation arm, a clamping seat of the pressing and clamping support plate 524 is arranged on the support rod 521, the wire clamping cylinder 527 is horizontally arranged on one side surface of the pressing and clamping support plate 524, the hooking pressure cylinder 526 is vertically arranged on the other side surface of the pressing and clamping support plate 524, one end of the hooking pressure rod 525 is fixed on a piston rod of the hooking pressure cylinder 526, and the other end of the hooking pressure rod extends to the position on one side of a finger clamping component of the wire clamping cylinder 527 and is provided.
The wire pulling module 53 comprises a longitudinal wire pulling movement component 531, a transverse wire pulling movement component 532, a lifting wire pulling movement component 533 and a wire pulling pneumatic finger 534, wherein the transverse wire pulling movement component 532 is arranged on the longitudinal wire pulling movement component 531, the lifting wire pulling movement component 533 is arranged on the transverse wire pulling movement component 532, and the wire pulling pneumatic finger 534 is arranged on the lifting wire pulling movement component 533.
The bottom supporting module 54 comprises a lifting bottom supporting moving assembly 541, a bottom supporting base 542, a bottom supporting support arm 543, a bottom supporting telescopic cylinder 544 and a supporting plate 545, wherein the bottom supporting base 542 is arranged on the lifting bottom supporting moving assembly 541 and driven by the lifting bottom supporting moving assembly 541 to move up and down, the bottom supporting support arm 543 is movably arranged on the bottom supporting base 542 through a slide rail assembly, the supporting plate 545 is arranged at the front end of the bottom supporting support arm 543, and the bottom supporting telescopic cylinder 544 is arranged on the bottom supporting base 542 and can drive the bottom supporting support arm 543 to reciprocate on the bottom supporting base 542.
The wire bonding module 55 includes a lateral wire moving assembly 551, a longitudinal wire moving assembly 552, and an elevation spot weld 553, the longitudinal wire moving assembly 552 being disposed on the lateral wire moving assembly 551, and the elevation spot weld 553 being disposed on the longitudinal wire moving assembly 552.
Referring to fig. 8, the thread cutting mechanism 6 includes a supporting seat 61, a supporting rod 62, a thread cutting lifting cylinder 63, a thread cutting parallel cylinder 64 and a cutter 65, wherein the supporting rod 62 is vertically disposed on the supporting seat 61, the thread cutting lifting cylinder 63 is disposed on the supporting rod 62, the thread cutting parallel cylinder 64 is disposed on a piston rod of the thread cutting lifting cylinder 63, and the cutter 65 is disposed on a piston rod of the thread cutting parallel cylinder 64.
In operation, the winding of the buzzer coil is taken as an example for explanation. The coil rack is conveyed through the vibration feeding plate 2, a PCB is fixed on the coil rack, and the bottom surface of the PCB is provided with a positioning induction point; the coil rack is sent to the position of the material receiving opening of the feeding groove 321, the piston rod of the positioning cylinder 332 retracts, and the pull rod 333 pulls the two sides of the material receiving opening to close, so that the coil rack is clamped and positioned by narrowing the material receiving opening, and the purpose of feeding is achieved.
When the material needs to be fed, the material pulling rod 345 moves to extend into the feeding groove 321 and is located at the rear position of the coil rack through the cooperation of the horizontal material pulling cylinder 342 and the vertical material pulling cylinder 344, at this time, the positioning cylinder 332 recovers the initial state, the material receiving opening is opened to loosen the coil rack, and the horizontal material pulling cylinder 342 drives the material pulling rod 345 to move forward to push the coil rack to move to the feeding position; the translation feeding manipulator 37 grabs and moves the coil rack on the loading position to the arc-shaped openings 3521 of the two guide supporting plates 352; at this time, if the positioning groove on the coil rack is not aligned with the guiding protrusion 3522, the direction selection pneumatic finger 362 clamps the coil rack on the guiding support plate 352, the direction selection motor 364 drives the direction selection pneumatic finger 362 to rotate, the coil rack rotates along with the rotation of the direction selection pneumatic finger 362, when the position sensor 365 is aligned with the positioning sensing point on the bottom surface of the PCB, the direction selection motor 364 stops rotating, at this time, the positioning groove on the coil rack is not aligned with the guiding protrusion 3522, and the direction selection pneumatic finger 362 loosens the coil rack, so that the purpose of guiding is achieved.
The translational feeding manipulator 37 grabs the coil rack after being guided and moves the coil rack to the rotary jig on the dividing plate, and the dividing plate rotates to move the coil rack to the position of the wire winding and welding mechanism 5; the front end of the copper wire passes through the wire guide mold 523 and is clamped by the wire clamping cylinder 527; the longitudinal stay wire moving component 531, the transverse stay wire moving component 532 and the lifting stay wire moving component 533 are matched to move a stay wire pneumatic finger 534 to the rear side position of the wire clamping cylinder 527, the front end of the copper wire is clamped by the stay wire pneumatic finger 534, and the wire clamping cylinder 527 loosens the copper wire; move subassembly 531, transversely act as go-between and move subassembly 532 and lift and act as go-between and move subassembly 533 and cooperate and pull the front end of copper line to one side position of coil former through vertical acting as go-between, and corresponding double-layered line cylinder 527 is located the opposite side position of coil former, and double-layered line cylinder 527 folds and presss from both sides the copper line for the copper line is violently hung on the PCB board of coil former, and hook pressure cylinder 526 contracts and makes hook depression bar 525's hook line mouth buckle and push down on the copper line, makes the copper line contact with the first solder joint of PCB board. At this time, the bottom-supporting telescopic cylinder 544 extends out to push the supporting plate 545 to move forward to a position below the coil rack, the lifting bottom-supporting moving assembly 541 extends out of the lifting supporting plate 545, the coil rack is slightly supported by the supporting plate 545 to support a PCB of the coil rack, and the supporting effect is good; the horizontal welding wire moving assembly 551 is matched with the longitudinal welding wire moving assembly 552 to enable the lifting spot welding head 553 to move to the position above the coil rack, and the lifting spot welding head 553 descends to press on the copper wire so as to enable the copper wire to be welded with the first welding point of the PCB; after the copper wire is welded with the first welding point, the pull wire pneumatic finger 534 is driven to return to pull back the wire end of the broken copper wire by the cooperation of the longitudinal pull wire moving component 531 and the transverse pull wire moving component 532; the bottom supporting telescopic cylinder 544 retracts to pull the supporting plate 545 to retract to the initial position, and the coil rack automatically falls back to the rotary jig for positioning; the wire clamping cylinder 527 loosens the copper wire, and the hook pressing cylinder 526 extends out to enable the hook pressing rod 525 to be far away from the copper wire; at the moment, the rotary jig drives the coil rack to rotate, so that the copper wire is wound on the coil rack, and the rotary jig stops rotating after the copper wire is wound to the required number of turns; the wire clamping cylinder 527 clamps and presses the copper wire down to enable the copper wire to be in contact with a second welding point of the PCB; the bottom supporting telescopic cylinder 544 extends out to push the supporting plate 545 to move forwards to a position below the coil rack, the lifting bottom supporting moving assembly 541 extends out to lift the supporting plate 545, and the coil rack is slightly supported by the supporting plate 545; the lifting spot welding head 553 moves downwards to press the copper wire, so that the copper wire is welded with a second welding spot of the PCB; the pull-off pneumatic finger 534 releases the stub of the copper wire, one end of which is connected to the second solder joint. Cooperate through vertical acting as go-between removal subassembly 531 and horizontal acting as go-between removal subassembly 532 and drive the pneumatic finger 534 of acting as go-between and move to the rear side position of pressing from both sides line cylinder 527 to press from both sides the copper line that presss from both sides line cylinder 527 and press from both sides tightly, the pneumatic finger 534 of acting as go-between makes the action of separating relatively pressing from both sides line cylinder 527, and then tears the copper line apart, presss from both sides line cylinder 527 and loosens the end of a thread, and the pneumatic finger 534 of acting as go-between keeps pressing from both sides the front end of copper line, waits for next round of traction. The purpose of wire winding and wire bonding is achieved.
The graduated disk rotates and moves the coil former that will accomplish the winding coil to 6 positions of tangent line mechanism, and tangent line lift cylinder 63 drives cutter 65 and descends to move to one side position of second solder joint, and the parallel cylinder 64 of tangent line drives cutter 65 and moves to the second solder joint, and then cuts off the end of a thread on the second solder joint through cutter 65, realizes tangential purpose.
Then, the dividing plate rotates to move the coil rack with the finished wire cutting head to the position of the material taking manipulator 7, and the material taking manipulator 7 grabs the coil rack with the finished wire cutting head and moves the coil rack to the position below the blanking tray, so that the purpose of material taking is achieved. The full-automatic winding machine based on the automatic material taking system can replace manual work to realize the working procedures of feeding, guiding, winding, welding wires, cutting wires, material taking and the like, and has high working efficiency.
Variations and modifications to the above-described embodiments may occur to those skilled in the art, which fall within the scope and spirit of the above description. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should fall within the scope of the claims of the present invention. In addition, although specific terms are used herein, they are used in a generic and descriptive sense only and not for purposes of limitation, the use of the same or similar machine tools being within the scope of the invention.
Claims (10)
1. The utility model provides a full-automatic coiling machine based on automatic extracting system, its includes the frame, its characterized in that, it still includes vibration feed table, feeding and leads positive mechanism, rotary worktable, wire-wound welding line mechanism, thread cutting mechanism and material taking manipulator, rotary worktable sets up on the mesa of frame, the feeding is led positive mechanism, rotary worktable, wire-wound welding line mechanism, thread cutting mechanism and material taking manipulator and is arranged the peripheral position that sets up at rotary worktable in proper order, the vibration feed table sets up in the frame, and with the feeding is led positive mechanism and is docked mutually.
2. The full-automatic winding machine based on the automatic material taking system as claimed in claim 1, wherein: the rotary working table comprises an index plate, an index box, an index motor and a rotary jig, wherein the index plate is arranged on an output shaft of the index box, and the index motor is connected with an input shaft of the index box through a belt conveyor belt; the rotary jigs are arranged at the edge of the indexing disc in a circle center symmetry manner.
3. The full-automatic winding machine based on the automatic material taking system as claimed in claim 1, wherein: the feeding and guiding mechanism comprises a feeding support, a track connecting plate, a positioning module, a material pulling module, a guiding module, a direction selecting module and a material moving manipulator, the front end of the track connecting plate is fixed on the feeding support, the middle part of the tail end of the track connecting plate is provided with a feeding groove, one end of the feeding groove is in butt joint with a feeding groove of a vibration feeding disc to form a material receiving port, the other end of the feeding groove extends to the middle part of the track connecting plate to form a material loading position, the position of the positioning module, corresponding to the material receiving port, is arranged on the track connecting plate, and the material receiving port is forced to be folded to clamp and position; the material pulling module is located below the track connecting plate and can pull out the product located at the material receiving port to move to the material loading position, one side position of the guide module corresponding to the track connecting plate is arranged on the feeding support, the direction selecting module is located below the guide module and can rotate the product located on the guide module to a preset angle, and the translational feeding mechanical arm is arranged on the feeding support and can move the product located on the guide module to the rotary workbench.
4. The full-automatic winding machine based on the automatic material taking system as claimed in claim 3, characterized in that: the positioning module comprises a positioning seat, a positioning cylinder and a pull rod, wherein the positioning seat is installed at one side of the material receiving port, a through hole for the pull rod to pass through is formed in one side of the material receiving port, a screw hole is formed in the other side of the material receiving port, one end of the pull rod penetrates through the through hole and is screwed into the screw hole, the other end of the pull rod is connected with a piston rod of the positioning cylinder, and a cylinder body of the positioning cylinder is fixed on the positioning seat.
5. The full-automatic winding machine based on the automatic material taking system as claimed in claim 3, characterized in that: the material pulling module comprises a material pulling rod frame, a horizontal material pulling cylinder, a material pulling slide seat, a vertical material pulling cylinder and a material pulling rod, wherein the material pulling slide seat is movably arranged on the material pulling rod frame through a material pulling slide rail, the horizontal material pulling cylinder is arranged on the material pulling rod frame and can drive the material pulling slide seat to move back and forth on the material pulling slide rail, the vertical material pulling cylinder is arranged on the material pulling slide seat, the material pulling rod is arranged on a piston rod of the vertical material pulling cylinder, and the piston rod of the vertical material pulling cylinder can correspondingly stretch into or withdraw from the feeding grooving when doing telescopic action.
6. The full-automatic winding machine based on the automatic material taking system as claimed in claim 3, characterized in that: the guide module comprises a guide pneumatic finger and two guide supporting plates, wherein the two guide supporting plates are symmetrically arranged on two finger parts of the guide pneumatic finger, arc-shaped openings matched with products are formed in the two guide supporting plates, and a guide bulge is formed in one of the arc-shaped openings.
7. The full-automatic winding machine based on the automatic material taking system as claimed in claim 6, wherein: the selection is to the module including selecting to the support, selecting to pneumatic finger, roating seat, selecting to motor and position inductor, the roating seat sets up selecting to on the support, is equipped with the rotation axis on this roating seat, select to the upper end that pneumatic finger set up at the rotation axis, select to the motor setting select to on the support, and should select to be connected with the lower extreme of rotation axis through belt pulley assembly to the drive shaft of motor, the position inductor corresponds selects to one side position setting of pneumatic finger on selecting to the support.
8. The full-automatic winding machine based on the automatic material taking system as claimed in claim 1, wherein: the wire winding and welding mechanism comprises a combined frame, a wire pressing and clamping module, a wire pulling module, a bottom supporting module and a wire welding module, wherein the wire welding module is arranged on the combined frame, and the wire pressing and clamping module, the wire pulling module and the bottom supporting module are arranged below the wire welding module.
9. The full-automatic winding machine based on the automatic material taking system as claimed in claim 8, wherein: the wire pressing and clamping module comprises a supporting rod, a pressing and clamping lifting device, a wire guide die, a pressing and clamping support plate, a hooking pressure rod, a hooking pressure cylinder and a wire clamping cylinder, wherein the supporting rod is vertically arranged on the pressing and clamping lifting device and driven by the pressing and clamping lifting device to perform lifting action;
the wire pulling module comprises a longitudinal wire pulling moving assembly, a transverse wire pulling moving assembly, a lifting wire pulling moving assembly and a wire pulling pneumatic finger, wherein the transverse wire pulling moving assembly is arranged on the longitudinal wire pulling moving assembly;
the bottom supporting module comprises a lifting bottom supporting moving assembly, a bottom supporting base, a bottom supporting arm, a bottom supporting telescopic cylinder and a supporting plate, wherein the bottom supporting base is arranged on the lifting bottom supporting moving assembly and driven by the lifting bottom supporting moving assembly to perform lifting action;
the welding wire module comprises a transverse welding wire moving assembly, a longitudinal welding wire moving assembly and a lifting spot welding head, wherein the longitudinal welding wire moving assembly is arranged on the transverse welding wire moving assembly, and the lifting spot welding head is arranged on the longitudinal welding wire moving assembly.
10. The full-automatic winding machine based on the automatic material taking system as claimed in claim 8, wherein: the tangent line mechanism includes supporting seat, bracing piece, tangent line lift cylinder, tangent line parallel cylinder and cutter, the bracing piece sets up perpendicularly on the supporting seat, tangent line lift cylinder sets up on the bracing piece, tangent line parallel cylinder sets up on the piston rod of tangent line lift cylinder, the cutter sets up on tangent line parallel cylinder's piston rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011443747.6A CN112456243A (en) | 2020-12-11 | 2020-12-11 | Full-automatic winding machine based on automatic material taking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011443747.6A CN112456243A (en) | 2020-12-11 | 2020-12-11 | Full-automatic winding machine based on automatic material taking system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112456243A true CN112456243A (en) | 2021-03-09 |
Family
ID=74801354
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011443747.6A Pending CN112456243A (en) | 2020-12-11 | 2020-12-11 | Full-automatic winding machine based on automatic material taking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112456243A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523791A (en) * | 2021-07-15 | 2021-10-22 | 浙江金麦特自动化系统有限公司 | Automatic assembling equipment for side filter screen of valve |
| CN113562547A (en) * | 2021-08-06 | 2021-10-29 | 台州市新大陆电子科技有限公司 | Automatic wire reel winding machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8332252D0 (en) * | 1983-12-02 | 1984-01-11 | Rieter Ag Maschf | Handling of conical thread packages |
| KR101507724B1 (en) * | 2014-10-16 | 2015-04-07 | (주)로픽 | Automation equipment for loading a transport box with individually containers packaging packaged a processed foods |
| CN109335675A (en) * | 2018-11-09 | 2019-02-15 | 东莞市若渝电子科技有限公司 | Automatic patch top dome machine and its working method |
| CN110342342A (en) * | 2019-08-13 | 2019-10-18 | 福建省骏旗机械工贸有限公司 | A kind of automatic coil winding machine |
| EP3566981A1 (en) * | 2018-05-11 | 2019-11-13 | Tetra Laval Holdings & Finance S.A. | Outfeed device for a packaging assembly and packaging assembly comprising an outfeed device |
| CN214243283U (en) * | 2020-12-11 | 2021-09-21 | 东莞市华涵自动化设备有限公司 | Full-automatic winding machine based on automatic material taking system |
-
2020
- 2020-12-11 CN CN202011443747.6A patent/CN112456243A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8332252D0 (en) * | 1983-12-02 | 1984-01-11 | Rieter Ag Maschf | Handling of conical thread packages |
| KR101507724B1 (en) * | 2014-10-16 | 2015-04-07 | (주)로픽 | Automation equipment for loading a transport box with individually containers packaging packaged a processed foods |
| EP3566981A1 (en) * | 2018-05-11 | 2019-11-13 | Tetra Laval Holdings & Finance S.A. | Outfeed device for a packaging assembly and packaging assembly comprising an outfeed device |
| CN109335675A (en) * | 2018-11-09 | 2019-02-15 | 东莞市若渝电子科技有限公司 | Automatic patch top dome machine and its working method |
| CN110342342A (en) * | 2019-08-13 | 2019-10-18 | 福建省骏旗机械工贸有限公司 | A kind of automatic coil winding machine |
| CN214243283U (en) * | 2020-12-11 | 2021-09-21 | 东莞市华涵自动化设备有限公司 | Full-automatic winding machine based on automatic material taking system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523791A (en) * | 2021-07-15 | 2021-10-22 | 浙江金麦特自动化系统有限公司 | Automatic assembling equipment for side filter screen of valve |
| CN113562547A (en) * | 2021-08-06 | 2021-10-29 | 台州市新大陆电子科技有限公司 | Automatic wire reel winding machine |
| CN113562547B (en) * | 2021-08-06 | 2023-02-17 | 台州市新大陆电子科技有限公司 | Automatic wire reel winding machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN214243283U (en) | Full-automatic winding machine based on automatic material taking system | |
| CN112456243A (en) | Full-automatic winding machine based on automatic material taking system | |
| CA1211701A (en) | Punch press | |
| CN111408674A (en) | Multi-station linkage automatic welding equipment | |
| CN111508700B (en) | Full-automatic intelligent assembling and butt-welding integrated equipment | |
| CN210215801U (en) | Tongue lifting device and automatic tongue ear creasing and sewing equipment comprising same | |
| CN112621065B (en) | Multi-station full-automatic winding spot welding machine | |
| CN112787201A (en) | Automatic peeling and tinning wire welding machine and working method thereof | |
| CN110336174B (en) | Split junction box wire harness box body assembling machine | |
| CN210334796U (en) | Pipe laser cutting machine tool | |
| CN208960712U (en) | A kind of metal plate flanging production line | |
| CN214255036U (en) | Automatic peeling and tin plating wire welding machine | |
| CN110640365A (en) | High-efficient welding equipment | |
| CN214983282U (en) | Mask ear strip line welding equipment | |
| CN214518742U (en) | Red copper straight tube double-bevel-opening blanking machine | |
| CN214558583U (en) | Novel multi-station automatic winding spot welding equipment | |
| CN114603913A (en) | Intelligent automatic feeding and discharging integrated machine for 5G and new energy automobile inductors | |
| CN213052542U (en) | Multi-station linkage automatic welding equipment | |
| CN112935054A (en) | Automatic stamping production line | |
| CN209773853U (en) | Manipulator for full-automatic gear welding machine | |
| CN215392255U (en) | Automatic wire cutting and welding integrated machine | |
| CN215787147U (en) | Full-automatic V mouth saw | |
| CN219520785U (en) | Automatic chip welding machine | |
| CN217104283U (en) | Full-automatic rubber band sewing device | |
| CN218621358U (en) | Four-needle six-thread splicing machine stepping motor thread trimming cutter set |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |