CN209773853U - Manipulator for full-automatic gear welding machine - Google Patents

Manipulator for full-automatic gear welding machine Download PDF

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Publication number
CN209773853U
CN209773853U CN201920168196.3U CN201920168196U CN209773853U CN 209773853 U CN209773853 U CN 209773853U CN 201920168196 U CN201920168196 U CN 201920168196U CN 209773853 U CN209773853 U CN 209773853U
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fixed
material taking
magnetic disc
moving mechanism
taking arm
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CN201920168196.3U
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凌浩
陈亮
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Danyang Kai Liang Machinery Co Ltd
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Danyang Kai Liang Machinery Co Ltd
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Abstract

A manipulator for a full-automatic gear welding machine comprises a mounting seat, a material rod, a linear guide rail, a longitudinal moving electric cylinder, a transverse moving mechanism, a magnetic disc assembly, a sheet forming hanging rod, a rough sheet hanging rod, a material taking arm longitudinal moving mechanism and a material taking arm; hang the workprint on the workprint peg, through the height of longitudinal movement electric cylinder regulation disc subassembly, make down get the work of material arm subassembly to be located workprint peg top, go up get the work of material arm subassembly clamp and get the piece on the disc subassembly, get the work of material arm subassembly clamp and get the workprint on the workprint peg simultaneously down, it shifts up to get the work of material arm through getting the control of material arm longitudinal movement mechanism, make to go up to get the work of material arm subassembly to be located the top that becomes the piece peg, go up to get the work of material arm subassembly and will become the piece and put into and become the piece peg, get the work of material arm subassembly to be. The utility model discloses, simple structure, degree of automation is high.

Description

Manipulator for full-automatic gear welding machine
Technical Field
The utility model relates to a weld tooth machine technical field, especially about a full-automatic manipulator for welding tooth machine.
Background
With the continuous development of economy and the continuous progress of science and technology, various devices applied to industry are promoted to develop towards intellectualization, high integration and high efficiency so as to meet the requirements of automatic operation and achieve the aim of precise manufacturing.
As is well known, in order to improve the wear resistance of the disc saw blade, besides the material of the disc saw blade and the reasonable design of the manufacturing process of the disc saw blade, another best method is to weld a wear-resistant alloy cutter head on the teeth of the disc saw blade, and the teeth of the disc saw blade are made to be more wear-resistant by the alloy cutter head.
In order to facilitate welding of the alloy cutter head, an automatic tooth welding machine is provided, when the existing automatic tooth welding machine is used for welding, the saw blade is firstly placed on a rotating platform, the rotating platform is manually rotated, the alloy cutter head is manually clamped one by one in the welding process, then the welding machine is started to complete welding, the whole process needs manual operation, the labor intensity is high, and the working efficiency is low.
Disclosure of Invention
To the problem, an object of the utility model is to provide a full-automatic manipulator for gear welding machine, degree of automation is high, solves among the prior art dress piece, all needs manual operation in the whole process when unloading the piece, the big and low problem of work efficiency of intensity of labour.
The technical scheme of the utility model realize through following mode, a full-automatic manipulator for gear welding machine, its characterized in that: the device consists of a mounting seat fixed on a case, a material rod fixed in the middle of the mounting seat, linear guide rails fixed on the mounting seat and positioned on two sides of the material rod, a longitudinal moving electric cylinder with the bottom fixed on the case, a transverse moving mechanism, a disc assembly, a sheet forming hanging rod fixed at the upper end of the material rod, a hair sheet hanging rod fixed at the lower end of the material rod, a material taking arm longitudinal moving mechanism fixed on the transverse moving mechanism and a material taking arm; the transverse moving mechanism is movably connected to the mounting base through a linear guide rail, the top end of a piston of the longitudinal moving electric cylinder is connected with the transverse moving mechanism, and the transverse moving mechanism is driven to move up and down through the longitudinal moving electric cylinder; the magnetic disc assembly is movably connected to the transverse moving mechanism, and the transverse moving mechanism controls the magnetic disc assembly to move left and right; the material taking arm is provided with an upper material taking arm component and a lower material taking arm component, the material taking arm is fixed on the longitudinal moving mechanism of the material taking arm, and the position of the upper material taking arm component corresponds to the position of the magnetic disc component; hang the workprint on the workprint peg, through the height of longitudinal movement electric cylinder regulation disc subassembly, make down get the work of material arm subassembly to be located workprint peg top, go up get the work of material arm subassembly clamp and get the piece on the disc subassembly, get the work of material arm subassembly clamp and get the workprint on the workprint peg simultaneously down, it shifts up to get the work of material arm through getting the control of material arm longitudinal movement mechanism, make to go up to get the work of material arm subassembly to be located the top that becomes the piece peg, go up to get the work of material arm subassembly and will become the piece and put into and become the piece peg, get the work of material arm subassembly to be.
The transverse moving mechanism consists of a longitudinal moving seat, a linear guide rail, a driving motor, a screw rod, a transverse moving seat and a supporting plate, and is movably connected to the linear guide rail of the mounting seat through the longitudinal moving seat; the driving motor, the linear guide rail and the supporting plate are fixed on the longitudinal moving seat, the screw rod is connected with the driving motor and is in threaded connection with the transverse moving seat movably connected to the linear guide rail through a thread section arranged on the screw rod, and the driving motor rotates to drive the transverse moving seat to move left and right.
The longitudinal movement seat on still be equipped with the protection casing, protect its upper structure through the protection casing, improve life.
The magnetic disc assembly consists of a magnetic disc assembly fixing plate, a sliding rail, a reduction box body, a stripper plate, a stripper cylinder, a movable inclined groove block and a guide fixing block, and is fixed on the transverse moving mechanism through the magnetic disc assembly fixing plate; the rear end of the reduction box body is provided with a driving motor, the front end of the reduction box body is provided with a material clamping magnetic disk, and the driving motor controls the material clamping magnetic disk to rotate; the slide rail is fixed on the top of the magnetic disc assembly fixing plate, the reduction box body is movably connected on the slide rail, and the stripper plate is fixed on the magnetic disc assembly fixing plate and positioned between the reduction box body and the material clamping magnetic disc; the left end of the reduction box body is also provided with a longitudinal sliding chute, a movable chute block is movably connected in the longitudinal sliding chute, the top end of the movable chute block is connected with a stripping cylinder fixed at the top of the reduction box body, the movable chute block is provided with a chute, and a guide fixed block fixed on a magnetic disc assembly fixed plate is matched with the chute; the material clamping magnetic disc is processed into pieces, the movable chute block is driven to move downwards by the material removing cylinder, the guide fixing block moves along the chute to enable the reduction box body to move towards the material removing plate, and the pieces are ejected out of the material clamping magnetic disc by the material removing plate.
The stripper plate is provided with more than one ejection lug boss, the stripper plate is prevented from contacting with a large surface by the ejection lug bosses, and the ejection efficiency is improved.
The material taking arm longitudinal moving mechanism consists of a material taking arm longitudinal moving cylinder, a main board and a material taking arm longitudinal moving seat, and is fixed on a supporting plate of the transverse moving mechanism through the main board; get material arm longitudinal movement seat through the linear guide swing joint that the bottom surface was equipped with on the mainboard, get material arm longitudinal movement cylinder and fix on the mainboard, its piston top is connected with getting material arm longitudinal movement seat, gets material arm longitudinal movement cylinder control and gets material arm longitudinal movement seat and reciprocate.
The woollen piece peg comprises peg fixing base, peg, diaphragm and strong magnetic block, and the peg is fixed at peg fixing base top, is equipped with the peg in the middle of the diaphragm and dodges the hole, the diaphragm is also fixed at peg fixing base top, the symmetry of diaphragm both ends is fixed with strong magnetic block, forms magnetic field through strong magnetic block and makes every piece of woollen piece that hangs on the peg separately.
The diaphragm both ends be equipped with the rectangular shape through-hole of symmetry, strong magnet passes through the bolt fastening on the diaphragm, leads to long bar through-hole and makes things convenient for strong magnet to adjust mounted position.
The utility model discloses, simple structure, convenient to use hangs the workprint on the workprint peg, through the height of longitudinal movement electric cylinder adjustment disk assembly, makes lower get the extracting arm subassembly to be located the workprint peg top, upper get the extracting arm subassembly clamp and get the piece on the disk assembly, lower get the extracting arm subassembly simultaneously and get the extracting arm piece clamp and get the workprint on the workprint peg, through getting extracting arm longitudinal movement mechanism control extracting arm and move up, make upper get the extracting arm subassembly to be located the top that becomes the piece peg, upper get the extracting arm subassembly and put into piece peg with the piece, lower get the extracting arm subassembly to be located the top of disk assembly simultaneously, lower get the extracting arm subassembly and put the workprint into the disk; the automatic sheet taking and loading device has high automation degree, can automatically take, load and unload sheets quickly and conveniently, further improves the production efficiency and reduces the labor intensity.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of the structure in the direction a in fig. 1.
Fig. 3 is the perspective structure diagram of the utility model after the material-removing arm longitudinal moving mechanism, the material-removing arm and the protective cover.
FIG. 4 is a block diagram of a disk assembly.
In the figure: the device comprises a mounting seat 1, a material rod 2, a linear guide rail 3, a longitudinal moving electric cylinder 4, a transverse moving mechanism 5, a magnetic disc assembly 6, a sheet forming hanging rod 7, a hair sheet hanging rod 8, a material taking arm longitudinal moving mechanism 9 and a material taking arm 10.
Detailed Description
As shown in fig. 1 and 2, the manipulator for the full-automatic gear welding machine is composed of a mounting base 1 fixed on a machine case, a material rod 2 fixed in the middle of the mounting base 1, linear guide rails 3 fixed on the mounting base 1 and positioned at two sides of the material rod 2, a longitudinal moving electric cylinder 4 fixed at the bottom of the machine case, a transverse moving mechanism 5, a magnetic disc assembly 6, a sheet forming hanging rod 7 fixed at the upper end of the material rod 2, a blank hanging rod 8 fixed at the lower end of the material rod 2, a material taking arm longitudinal moving mechanism 9 fixed on the transverse moving mechanism 5 and a material taking arm 10; the transverse moving mechanism 5 is movably connected to the mounting base 1 through a linear guide rail 3, the top end of a piston of the longitudinal moving electric cylinder 4 is connected with the transverse moving mechanism 5, and the transverse moving mechanism 5 is driven to move up and down through the longitudinal moving electric cylinder 4; the magnetic disc assembly 6 is movably connected to the transverse moving mechanism 5, and the transverse moving mechanism 5 controls the magnetic disc assembly 6 to move left and right; an upper material taking arm assembly 101 and a lower material taking arm assembly 102 are arranged on the material taking arm 10, the material taking arm 10 is fixed on the material taking arm longitudinal moving mechanism 9, and the position of the upper material taking arm assembly 101 corresponds to the magnetic disc assembly 6; hang the workprint on workprint peg 8, through the height of longitudinal movement electric cylinder 4 regulation disc subassembly 6, make down get the work of material arm subassembly 102 and be located workprint peg 8 top, go up get material arm subassembly 101 and press from both sides the piece of getting on getting the work of material arm subassembly 6, get the work of material arm subassembly 102 clamp simultaneously and get the workprint on the workprint peg 8 down, through getting material arm longitudinal movement mechanism 9 control and get material arm 10 and move up, make it be located the top that becomes piece peg 7 to get the work of material arm subassembly 101 on, it will become piece peg 7 to get material arm subassembly 101 to put into, get the work of material arm subassembly 102 and be located the top of work of disc subassembly 6 down simultaneously, get the work of material arm. The material taking arm longitudinal moving mechanism 9 consists of a material taking arm longitudinal moving cylinder 91, a main board 92 and a material taking arm longitudinal moving seat 93, and is fixed on the supporting board 55 of the transverse moving mechanism 5 through the main board 92; get material arm longitudinal movement seat 93 and pass through linear guide swing joint that the bottom surface was equipped with on mainboard 92, get material arm longitudinal movement cylinder 91 and fix on mainboard 92, its piston top is connected with getting material arm longitudinal movement seat 93, gets material arm longitudinal movement cylinder 91 control and gets material arm longitudinal movement seat 93 and reciprocate.
As shown in fig. 3, the transverse moving mechanism 5 is composed of a longitudinal moving base 51, a linear guide rail 3, a driving motor 52, a screw 53, a transverse moving base 54 and a supporting plate 55, and is movably connected to the linear guide rail 3 of the mounting base 1 through the longitudinal moving base 51; the driving motor 52, the linear guide rail 3 and the supporting plate 55 are fixed on the longitudinal moving seat 51, the screw 53 is connected with the driving motor 52 and is in threaded connection with the transverse moving seat 54 movably connected on the linear guide rail 3 through a threaded section, and the driving motor 52 rotates to drive the transverse moving seat 54 to move left and right. The longitudinal moving seat 51 is further provided with a protective cover 511, the upper structure of the longitudinal moving seat is protected through the protective cover 511, and the service life is prolonged. The woollen piece peg 8 constitute by peg fixing base 81, peg 82, diaphragm 83 and strong magnet 84, peg 82 fixes at peg fixing base 81 top, is equipped with the hole of dodging of peg 82 in the middle of the diaphragm 83, the diaphragm 83 is also fixed at peg fixing base 81 top, the symmetry is fixed with strong magnet 84 at diaphragm 83 both ends, forms magnetic field through strong magnet 84 and makes every piece of woollen piece that hangs on peg 82 separately. The two ends of the transverse plate 83 are provided with symmetrical strip-shaped through holes, the strong magnets 84 are fixed on the transverse plate 83 through bolts, and the installation positions of the strong magnets 84 can be conveniently adjusted through the strip-shaped through holes.
As shown in fig. 4, the disk assembly 6 is composed of a disk assembly fixing plate 61, a slide rail 62, a reduction box 63, a stripper plate 64, a stripper cylinder 65, a movable chute block 66 and a guide fixing block 67, and is fixed on the transverse moving mechanism 5 through the disk assembly fixing plate 61; the rear end of the reduction box 63 is provided with a driving motor 52, the front end is provided with a material clamping disk 631, and the driving motor 52 controls the material clamping disk 631 to rotate; the slide rail 62 is fixed on the top of the magnetic disc assembly fixing plate 61, the reduction box 63 is movably connected on the slide rail 62, and the stripper plate 64 is fixed on the magnetic disc assembly fixing plate 61 and positioned between the reduction box 63 and the material clamping magnetic disc 631; the left end of the reduction box body 63 is also provided with a longitudinal sliding chute, a movable chute block 66 is movably connected in the longitudinal sliding chute, the top end of the movable chute block 66 is connected with a stripping cylinder 65 fixed at the top of the reduction box body 63, the movable chute block 66 is provided with a chute, and a guide fixing block 67 fixed on the magnetic disc component fixing plate 61 is matched with the chute; the pieces of the clamping magnetic disk 631 which are processed are driven to move downwards by the material removing cylinder 65, the movable chute block 66 is driven to move downwards by the guide fixing block 67, the speed reduction box 63 moves towards the material removing plate 64 by moving along the chute, and the pieces of the clamping magnetic disk 631 are ejected out by the material removing plate 64. The stripper plate 64 is provided with more than one ejection lug boss, the stripper plate 64 is prevented from being in large-area contact with the sheet by the ejection lug bosses, and the ejection efficiency is improved.
The utility model discloses, simple structure, convenient to use, degree of automation is high, can get the piece automatically, the mounting, unload the piece convenient fast, further improves production efficiency, reduces intensity of labour.

Claims (8)

1. The utility model provides a full-automatic manipulator for gear welding machine which characterized in that: the device comprises a mounting seat (1) fixed on a case, a material rod (2) fixed in the middle of the mounting seat (1), linear guide rails (3) fixed on the mounting seat (1) and positioned at two sides of the material rod (2), a longitudinally moving electric cylinder (4) with the bottom fixed on the case, a transverse moving mechanism (5), a magnetic disc assembly (6), a sheet forming hanging rod (7) fixed at the upper end of the material rod (2), a wool sheet hanging rod (8) fixed at the lower end of the material rod (2), a material taking arm longitudinal moving mechanism (9) fixed on the transverse moving mechanism (5) and a material taking arm (10); the transverse moving mechanism (5) is movably connected to the mounting base (1) through a linear guide rail (3), the top end of a piston of the longitudinal moving electric cylinder (4) is connected with the transverse moving mechanism (5), and the transverse moving mechanism (5) is driven to move up and down through the longitudinal moving electric cylinder (4); the magnetic disc assembly (6) is movably connected to the transverse moving mechanism (5), and the transverse moving mechanism (5) controls the magnetic disc assembly (6) to move left and right; an upper material taking arm assembly (101) and a lower material taking arm assembly (102) are arranged on the material taking arm (10), the material taking arm (10) is fixed on a longitudinal moving mechanism (9) of the material taking arm, and the position of the upper material taking arm assembly (101) corresponds to the disc assembly (6); the wool tops are hung on a wool top hanging rod (8), the height of a magnetic disc assembly (6) is adjusted through a longitudinal moving electric cylinder (4), so that a lower material taking arm assembly (102) is located above the wool top hanging rod (8), an upper material taking arm assembly (101) clamps and clamps the wool tops on the magnetic disc assembly (6), meanwhile, the lower material taking arm assembly (102) clamps and clamps the wool tops on the wool top hanging rod (8), a material taking arm (10) is controlled to move upwards through a material taking arm longitudinal moving mechanism (9), so that the upper material taking arm assembly (101) is located above the sheet forming hanging rod (7), the upper material taking arm assembly (101) puts the wool tops into the sheet forming hanging rod (7), meanwhile, the lower material taking arm assembly (102) is located above the magnetic disc assembly (6), and the lower material taking arm assembly (102) puts the wool tops into the magnetic disc assembly (6.
2. The manipulator for the full-automatic gear welding machine according to claim 1, characterized in that: the transverse moving mechanism (5) consists of a longitudinal moving seat (51), a linear guide rail (3), a driving motor (52), a screw rod (53), a transverse moving seat (54) and a supporting plate (55), and is movably connected to the linear guide rail (3) of the mounting seat (1) through the longitudinal moving seat (51); the driving motor (52), the linear guide rail (3) and the supporting plate (55) are fixed on the longitudinal moving seat (51), the screw rod (53) is connected with the driving motor (52) and is in threaded connection with the transverse moving seat (54) movably connected to the linear guide rail (3) through a thread section arranged on the screw rod, and the driving motor (52) rotates to drive the transverse moving seat (54) to move left and right.
3. The manipulator for the full-automatic gear welding machine according to claim 2, characterized in that: the longitudinal moving seat (51) is also provided with a protective cover (511).
4. The manipulator for the full-automatic gear welding machine according to claim 1, characterized in that: the magnetic disc assembly (6) consists of a magnetic disc assembly fixing plate (61), a sliding rail (62), a reduction box body (63), a stripper plate (64), a stripper cylinder (65), a movable inclined groove block (66) and a guide fixing block (67), and is fixed on the transverse moving mechanism (5) through the magnetic disc assembly fixing plate (61); the rear end of the reduction box body (63) is provided with a driving motor (52), the front end of the reduction box body is provided with a material clamping magnetic disc (631), and the driving motor (52) controls the material clamping magnetic disc (631) to rotate; the slide rail (62) is fixed on the top of the magnetic disc assembly fixing plate (61), the reduction box body (63) is movably connected to the slide rail (62), and the stripper plate (64) is fixed on the magnetic disc assembly fixing plate (61) and positioned between the reduction box body (63) and the material clamping magnetic disc (631); the left end of the reduction box body (63) is also provided with a longitudinal sliding chute, a movable chute block (66) is movably connected in the longitudinal sliding chute, the top end of the movable chute block (66) is connected with a stripping cylinder (65) fixed at the top of the reduction box body (63), the movable chute block (66) is provided with a chute, and a guide fixing block (67) fixed on a magnetic disc assembly fixing plate (61) is matched with the chute; the material clamping disk (631) is pushed out of the processed pieces through the material removing plate (64) after the pieces are processed, the movable chute block (66) is driven to move downwards through the material removing cylinder (65), the guide fixing block (67) moves along the chute to enable the reduction box body (63) to move towards the material removing plate (64).
5. The manipulator for the full-automatic gear welding machine according to claim 4, characterized in that: more than one material ejecting lug boss is arranged on the material removing plate (64).
6. The manipulator for the full-automatic gear welding machine according to claim 2, characterized in that: the material taking arm longitudinal moving mechanism (9) consists of a material taking arm longitudinal moving cylinder (91), a main board (92) and a material taking arm longitudinal moving seat (93), and is fixed on a supporting plate (55) of the transverse moving mechanism (5) through the main board (92); get material arm longitudinal movement seat (93) and pass through linear guide swing joint that the bottom surface was equipped with on mainboard (92), get material arm longitudinal movement cylinder (91) and fix on mainboard (92), its piston top is connected with getting material arm longitudinal movement seat (93), gets material arm longitudinal movement cylinder (91) control and gets material arm longitudinal movement seat (93) and reciprocate.
7. The manipulator for the full-automatic gear welding machine according to claim 1, characterized in that: the wool top hanging rod (8) is composed of a hanging rod fixing seat (81), a hanging rod (82), a transverse plate (83) and a strong magnetic block (84), the hanging rod (82) is fixed to the top of the hanging rod fixing seat (81), a hanging rod (82) avoiding hole is formed in the middle of the transverse plate (83), the transverse plate (83) is also fixed to the top of the hanging rod fixing seat (81), and the strong magnetic block (84) is symmetrically fixed to the two ends of the transverse plate (83).
8. The manipulator for the full-automatic gear welding machine according to claim 7, characterized in that: two ends of the transverse plate (83) are provided with symmetrical long-strip-shaped through holes, and the strong magnetic block (84) is fixed on the transverse plate (83) through bolts.
CN201920168196.3U 2019-01-31 2019-01-31 Manipulator for full-automatic gear welding machine Active CN209773853U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920168196.3U CN209773853U (en) 2019-01-31 2019-01-31 Manipulator for full-automatic gear welding machine

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Application Number Priority Date Filing Date Title
CN201920168196.3U CN209773853U (en) 2019-01-31 2019-01-31 Manipulator for full-automatic gear welding machine

Publications (1)

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CN209773853U true CN209773853U (en) 2019-12-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109648245A (en) * 2019-01-31 2019-04-19 丹阳启亮机械有限公司 A kind of full-automatic sawtooth welder manipulator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109648245A (en) * 2019-01-31 2019-04-19 丹阳启亮机械有限公司 A kind of full-automatic sawtooth welder manipulator
CN109648245B (en) * 2019-01-31 2024-05-03 丹阳启亮机械有限公司 Manipulator for full-automatic tooth welding machine

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