CN114800079A - Flexible continuous production bearing convexity roller grinding and polishing device and method - Google Patents
Flexible continuous production bearing convexity roller grinding and polishing device and method Download PDFInfo
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- 238000005498 polishing Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000010924 continuous production Methods 0.000 title claims abstract description 11
- 238000013519 translation Methods 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims description 28
- 238000003860 storage Methods 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims 3
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- 238000010791 quenching Methods 0.000 claims 1
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- 230000008878 coupling Effects 0.000 description 4
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- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
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- 229910000760 Hardened steel Inorganic materials 0.000 description 1
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- 238000012423 maintenance Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/16—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding peculiarly surfaces, e.g. bulged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明提供一种柔性连续生产的轴承凸度滚子研磨抛光装置及其方法,包括滑移底板、固定立柱、两个研磨导辊、设于滑移底板下侧的导辊调节机构、进料口、设于滑移底板上的平移进给机构、磨具和收料盒,两个所述研磨导辊分别由设于所述滑移底板上以及所述固定立柱上的研磨驱动单元来驱动旋转,所述平移进给滑台设于平移进给箱内且通过推板驱动单元控制且往复移动。本方案抛弃传统贯穿式无心磨削和超精研的加工方式中对导辊和砂轮的复杂曲面形状精度以及设备几何结构调整的严重依赖,经数控编程精确且柔性地控制推板运动速度,可使工件表面形成复杂加工轨迹形态,进而使工件母线轮廓形成凸度形状,实现轴承凸度滚子研磨抛光的柔性连续加工。
The invention provides a flexible continuous production bearing crown roller grinding and polishing device and a method thereof, comprising a sliding bottom plate, a fixed column, two grinding guide rollers, a guide roller adjusting mechanism arranged on the lower side of the sliding bottom plate, a feeding A port, a translational feeding mechanism, a grinding tool and a receiving box arranged on the sliding base plate, and the two grinding guide rollers are respectively driven by the grinding driving units arranged on the sliding base plate and the fixed column. Rotating, the translation feeding slide table is arranged in the translation feeding box and is controlled by a push plate driving unit and moves back and forth. This scheme abandons the heavy dependence on the complex surface shape accuracy of the guide roller and the grinding wheel and the adjustment of the geometric structure of the equipment in the traditional through-centerless grinding and ultra-finishing processing methods. The surface of the workpiece is formed into a complex processing track shape, and then the contour of the workpiece generatrix is formed into a convex shape, so as to realize the flexible continuous processing of grinding and polishing of the bearing convex roller.
Description
技术领域technical field
本发明涉及磨削装置技术领域,具体为一种柔性连续生产的轴承凸度滚子研磨抛光装置及其方法。The invention relates to the technical field of grinding devices, in particular to a flexible continuous production bearing crown roller grinding and polishing device and a method thereof.
背景技术Background technique
现有技术的无心磨削和超精研设备,其工件的平移进给主要依赖于导辊的形状、机床的几何布局以及工件与导辊之间的摩擦力,由此导致导辊形状复杂,加工难度大,维护成本高,以及工件平移进给运动极为刚性。对于不同尺寸和形状的工件,需要较长时间进行设备的参数调试和维护,难以适应智能制造时代的柔性、个性化生产。本发明专利所述的加工设备,其工件的凸度成形主要依赖于工件推板的运动速度,而不是导辊形状、机床几何布局,可实现变速的工件平移进给,进而实现轴承凸度滚子的柔性、个性化的研磨抛光自动化生产。In the prior art centerless grinding and superfinishing equipment, the translational feed of the workpiece mainly depends on the shape of the guide roller, the geometric layout of the machine tool and the friction between the workpiece and the guide roller, which leads to the complex shape of the guide roller. Machining is difficult, maintenance costs are high, and the translational feed motion of the workpiece is extremely rigid. For workpieces of different sizes and shapes, it takes a long time to debug and maintain the parameters of the equipment, and it is difficult to adapt to the flexible and personalized production in the era of intelligent manufacturing. In the processing equipment described in the patent of the present invention, the crown forming of the workpiece mainly depends on the moving speed of the workpiece push plate, rather than the shape of the guide roller and the geometric layout of the machine tool, which can realize the variable speed workpiece translational feed, and then realize the bearing crown rolling. Flexible and personalized grinding and polishing automatic production.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种柔性连续生产的轴承凸度滚子研磨抛光装置及其方法,解决了上述背景技术中提出的问题。In view of the deficiencies of the prior art, the present invention provides a flexible and continuous production bearing crown roller grinding and polishing device and a method thereof, which solve the problems raised in the above-mentioned background art.
(二)技术方案(2) Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:一种柔性连续生产的轴承凸度滚子研磨抛光装置及其方法,包括滑移底板、固定立柱、两个研磨导辊、设于滑移底板下侧的导辊调节机构、进料口、设于滑移底板上的平移进给机构、磨具和收料盒,两个所述研磨导辊分别由设于所述滑移底板上以及所述固定立柱上的研磨驱动单元来驱动旋转,所述磨具由设于所述固定立柱上侧进刀机构来进行空间位置的调节,所述进料口固定设于所述滑移底板上表面,所述进料口分为储料槽、平台和导料槽,所述进料口平台上安装有工件平移机构,所述进料口导料槽下侧开设有下落口;In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a flexible continuous production bearing crown roller grinding and polishing device and method thereof, comprising a sliding bottom plate, a fixed column, two grinding guide rollers, The guide roller adjustment mechanism on the lower side of the bottom plate, the feeding port, the translation feeding mechanism provided on the sliding bottom plate, the grinding tool and the receiving box, the two grinding guide rollers are respectively provided on the sliding bottom plate and The grinding drive unit on the fixed column is driven to rotate, the grinding tool is adjusted by the knife feeding mechanism on the upper side of the fixed column to adjust the spatial position, and the feeding port is fixed on the sliding bottom plate On the surface, the feed port is divided into a storage tank, a platform and a material guide groove, a workpiece translation mechanism is installed on the feed port platform, and a drop port is provided on the lower side of the feed port guide groove;
所述平移进给机构包括推板驱动单元、平移进给箱,平移进给滑台和推板,所述推板驱动单元安装于所述滑移底板上表面,所述平移进给箱固定安装于所述滑移底板上,所述平移进给滑台设于平移进给箱内且通过推板驱动单元控制且往复移动,所述推板固定安装于所述平移进给滑台上;The translation feeding mechanism includes a push plate drive unit, a translation feed box, a translation feed slide table and a push plate, the push plate drive unit is installed on the upper surface of the sliding base plate, and the translation feed box is fixedly installed On the sliding base plate, the translation feeding slide table is arranged in the translation feeding box and is controlled by a push plate driving unit to move back and forth, and the push plate is fixedly installed on the translation feeding slide platform;
所述收料盒固定安装于所述滑移底板上端面,所述固定架、所述推板以及所述收料盒分别沿所述研磨导辊轴向依次放置。The receiving box is fixedly installed on the upper end surface of the sliding base plate, and the fixing frame, the push plate and the receiving box are respectively placed in sequence along the axial direction of the grinding guide roller.
优选的,所述工件平移机构包括固定设于所述进料口平台上的推杆电机,所述推杆电机内设有推杆。Preferably, the workpiece translation mechanism includes a push rod motor fixed on the feed port platform, and a push rod is arranged in the push rod motor.
优选的,所述推板内开设有推板槽,所述推板槽底壁靠近所述收料盒一侧低于所述推板槽底壁远离所述收料盒一侧,所述收料盒内固定铺设有海绵垫。Preferably, a push plate groove is formed in the push plate, the bottom wall of the push plate groove is lower than the side of the bottom wall of the push plate groove close to the receiving box, and the bottom wall of the push plate groove is far from the receiving box. A sponge pad is fixedly laid in the material box.
优选的,所述推板驱动单元包括固定安装于所述滑移底板上的第一电机,所述第一电机远离所述收料盒一侧动力连接有皮带轮组,所述皮带轮组将动力传递至设于所述平移进给箱内的进给丝杆,所述进给丝杆与所述平移进给箱内壁之间转动连接,所述进给丝杆与所述平移进给滑台之间螺纹连接。Preferably, the push plate driving unit includes a first motor fixedly mounted on the sliding base plate, and a pulley set is connected to the power supply side of the first motor away from the receiving box, and the pulley set transmits the power As for the feed screw provided in the translation feed box, the feed screw is rotatably connected to the inner wall of the translation feed box, and the feed screw is connected to the translation feed slide. threaded connection.
优选的,两组所述研磨驱动单元分别包括电机支撑架、研磨电机、转轴支撑架和研磨转轴,所述电机支撑架分别固定设于所述滑移底板与所述固定立柱两侧,两个所述研磨电机分别固定安装于所述电机支撑架远离所述研磨导辊一端,所述转轴支撑架固定设于所述滑移底板与所述固定立柱两侧且位于所述电机支撑架之间,所述研磨转轴与所述研磨导辊同轴安装并由所述转轴支撑架进行支撑,所述研磨导辊直径大于所述研磨转轴直径。Preferably, the two groups of the grinding drive units respectively include a motor support frame, a grinding motor, a rotating shaft support frame and a grinding shaft, and the motor support frames are respectively fixed on both sides of the sliding bottom plate and the fixed column, and two The grinding motors are respectively fixed on one end of the motor support frame away from the grinding guide roller, and the rotating shaft support frame is fixed on both sides of the sliding bottom plate and the fixed column and is located between the motor support frame , the grinding shaft is coaxially installed with the grinding guide roller and supported by the rotating shaft support frame, and the diameter of the grinding guide roller is larger than the diameter of the grinding shaft.
优选的,所述进刀机构包括水平控制箱、水平丝杆、水平滑台、竖直控制箱和加强筋,所述水平控制箱固定安装于所述固定立柱上侧,所述水平丝杆设于所述水平控制箱内,所述水平控制箱外侧固定安装有用于带动所述水平丝杆转动的第一电机,所述水平滑台滑动设于所述水平控制箱,所述水平丝杆与所述水平滑台之间螺纹连接,所述竖直控制箱固定安装于所述水平滑台外侧,所述竖直控制箱外侧固定安装有第二电机,所述第二电机动力延伸至所述竖直控制箱内且动力连接有竖直丝杆,所述竖直控制箱内滑动安装有竖直滑台,所述竖直丝杆与所述竖直滑台之间螺纹连接,所述加强筋用于将所述磨具固定安装于所述竖直滑台上。Preferably, the feeding mechanism includes a horizontal control box, a horizontal screw rod, a horizontal slide table, a vertical control box and a reinforcing rib, the horizontal control box is fixedly installed on the upper side of the fixed column, and the horizontal screw rod is provided with Inside the horizontal control box, a first motor for driving the horizontal screw rod to rotate is fixedly installed on the outside of the horizontal control box, the horizontal sliding table is slidably installed in the horizontal control box, and the horizontal screw rod The horizontal slides are connected by screw threads, the vertical control box is fixedly installed on the outside of the horizontal slide, and a second motor is fixedly installed on the outside of the vertical control box, and the power of the second motor extends to the outside of the horizontal slide. The vertical control box is powered with a vertical screw rod, a vertical sliding table is slidably installed in the vertical control box, the vertical screw rod and the vertical sliding table are threadedly connected, and the reinforcement Ribs are used for fixing the grinding tool on the vertical sliding table.
优选的,所述导辊调节机构包括固定设于所述滑移底板下侧的导辊调节箱,所述导辊调节箱内滑动连接有调节底座,所述调节底座内侧螺纹连接有调节丝杆,所述导辊调节箱外侧固定安装有用于驱动所述调节丝杆转动的第三电机,所述滑移底板固定安装于所述调节底座上侧,所述滑移底板上端面与所述固定立柱内下侧端面为同一平面,两个所述研磨导辊位于同一高度且位于所述推杆电机下侧。Preferably, the guide roller adjustment mechanism includes a guide roller adjustment box fixed on the lower side of the sliding bottom plate, an adjustment base is slidably connected to the guide roller adjustment box, and an adjustment screw rod is threadedly connected to the inner side of the adjustment base The outer side of the guide roller adjustment box is fixedly installed with a third motor for driving the rotation of the adjustment screw, the sliding base plate is fixedly installed on the upper side of the adjustment base, and the upper end surface of the sliding base plate is connected to the fixed The inner and lower end surfaces of the column are on the same plane, and the two grinding guide rollers are located at the same height and on the lower side of the push rod motor.
优选的,所述工件材料为轴承钢、氮化硅和氧化锆,所述研磨导辊材质为渗碳淬火钢,所述研磨导辊表面与所述工件表面之间的摩擦力大于所述工件与所述磨具之间的摩擦力。Preferably, the material of the workpiece is bearing steel, silicon nitride and zirconia, the material of the grinding guide roller is carburized and hardened steel, and the frictional force between the surface of the grinding guide roller and the surface of the workpiece is greater than that of the workpiece friction with the abrasive.
一种柔性连续生产的轴承凸度滚子研磨抛光方法,其特征在于,包括以下步骤。A method for grinding and polishing bearing crown rollers for flexible continuous production is characterized in that it comprises the following steps.
S1、进料过程中,将若干工件放置于进料口储料槽内,推杆电机控制推杆将工件从下落口处推落,输送一个工件至研磨导辊的一端,并落入推板槽内,推板槽内侧对工件落在两个研磨导辊之间的位置进行限定,通过底板的导辊调节机构,根据工件外圆直径调节两个研磨导辊之间的间距,使工件轴心与两个研磨导辊之间相抵处的截面夹角为120°角,通过调节进刀机构,使磨具底面对工件外圆进行材料去除;S1. During the feeding process, place several workpieces in the storage tank of the feeding port, the push rod motor controls the push rod to push the workpieces down from the drop port, and transports a workpiece to one end of the grinding guide roller, and falls into the push plate In the groove, the inner side of the push plate groove defines the position of the workpiece falling between the two grinding guide rollers. Through the guide roller adjustment mechanism of the bottom plate, the distance between the two grinding guide rollers is adjusted according to the outer diameter of the workpiece, so that the workpiece axis is adjusted. The cross-section angle between the center and the two grinding guide rollers is 120°. By adjusting the feed mechanism, the bottom of the grinding tool can remove the material from the outer circle of the workpiece;
S2、加工过程中,研磨导辊同向同速旋转,进而驱动工件转动,第一电机控制推板带动工件沿研磨导辊轴向方向移动,具体方向为从靠近进料口的研磨导辊一端移动至靠近收料盒的研磨导辊一端;在旋转并平移的工件经过磨具时,与磨具接触,磨具的底面对工件外圆进行材料去除,并通过数控编程使工件往复、变速运动,当工件两侧靠近端面位置与磨具接触时,工件平移速度为慢速,进而确保工件两端材料去除多;当工件中间段与磨具接触时,工件平移速度为快速,这样工件中间段材料去除少,从而使工件母线形成凸度形状;S2. During the processing, the grinding guide rollers rotate in the same direction and the same speed, thereby driving the workpiece to rotate. The first motor controls the push plate to drive the workpiece to move along the axial direction of the grinding guide rollers. The specific direction is from the end of the grinding guide rollers close to the feed port. Move to the end of the grinding guide roller near the receiving box; when the rotating and translational workpiece passes through the grinding tool, it contacts the grinding tool, and the bottom of the grinding tool removes the material from the outer circle of the workpiece, and makes the workpiece reciprocate and change speed through numerical control programming. When the two sides of the workpiece are in contact with the abrasive tool, the translation speed of the workpiece is slow, so as to ensure that more material is removed from both ends of the workpiece; when the middle section of the workpiece is in contact with the abrasive tool, the translation speed of the workpiece is fast, so that the middle of the workpiece Less material is removed in the segment, so that the workpiece busbar forms a convex shape;
S3、在工件离开磨具区域后,继续保持旋转并平移,当工件移动至超过研磨导辊处时,工件从两个研磨转轴之间自由落体,推板槽的倾斜底壁使工件向靠近收料盒一侧自由落体,并由收料盒对工件进行盛接,之后,推板返回起始位置,随着新的工件落下,循环运行。S3. After the workpiece leaves the grinding tool area, it continues to rotate and translate. When the workpiece moves beyond the grinding guide roller, the workpiece falls freely from between the two grinding shafts, and the inclined bottom wall of the push plate groove makes the workpiece move closer to the ground. One side of the material box falls freely, and the workpiece is received by the receiving box. After that, the push plate returns to the starting position, and the cycle runs as the new workpiece falls.
(三)有益效果(3) Beneficial effects
本发明提供了一种柔性连续生产的轴承凸度滚子研磨抛光装置及其方法。具备以下有益效果:The invention provides a bearing crown roller grinding and polishing device for flexible continuous production and a method thereof. Has the following beneficial effects:
1、本方案抛弃传统贯穿式无心磨削和超精研的加工方式中对导辊和砂轮的复杂曲面形状精度以及设备几何结构调整的严重依赖,通过轴承滚子凸度成形主要依赖于加工轨迹形态,而加工轨迹形态可由数控编程精确且柔性的控制,进而实现不同尺寸、形状轴承凸度滚子的柔性研磨抛光加工。1. This scheme abandons the heavy dependence on the complex surface shape accuracy of the guide roller and grinding wheel and the adjustment of the equipment geometry in the traditional through-centerless grinding and ultra-finishing processing methods. The crown forming of the bearing roller mainly depends on the processing track. The shape of the processing track can be controlled accurately and flexibly by CNC programming, thereby realizing the flexible grinding and polishing of bearing crown rollers of different sizes and shapes.
2、本方案通过配置进料口、工件平移进给机构和收料盒的方式,保证研磨抛光工作的可连续性,进而实现轴承凸度滚子研磨抛光的柔性连续生产。2. This scheme ensures the continuity of grinding and polishing work by configuring the feeding port, the workpiece translation feeding mechanism and the receiving box, thereby realizing the flexible continuous production of grinding and polishing of bearing crown rollers.
附图说明Description of drawings
图1为本发明的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2为本发明的爆炸结构示意图;Fig. 2 is the exploded structure schematic diagram of the present invention;
图3为本发明中平移进给机构以及固定架的结构示意图;3 is a schematic structural diagram of a translational feed mechanism and a fixed frame in the present invention;
图4为本发明中平移进给机构的结构示意图;4 is a schematic structural diagram of a translational feed mechanism in the present invention;
图5为本发明中推板以及推板槽的示意图。5 is a schematic diagram of a push plate and a push plate slot in the present invention.
图中:11、滑移底板;12、固定立柱;13、第一电机;15、平移进给箱;16、进给丝杆;18、皮带轮组;19、平移进给滑台;20、推板;21、推板槽;22、固定架;23、进料口;24、推杆电机;25、推杆;26、下落口;27、收料盒;30、电机支撑架;31、研磨电机;32、转轴支撑架;34、研磨转轴;35、研磨导辊;40、水平控制箱;41、第一电机;42、水平丝杆;43、水平滑台;44、竖直控制箱;45、第二电机;46、竖直丝杆;47、竖直滑台;48、加强筋;49、磨具;50、导辊调节箱;51、第三电机;52、调节丝杆;53、调节底座。In the figure: 11, sliding bottom plate; 12, fixed column; 13, first motor; 15, translation feed box; 16, feed screw; 18, pulley set; 19, translation feed slide table; 20, push plate; 21, push plate slot; 22, fixed frame; 23, feed port; 24, push rod motor; 25, push rod; 26, drop port; 27, receiving box; 30, motor support frame; 31, grinding Motor; 32, shaft support frame; 34, grinding shaft; 35, grinding guide roller; 40, horizontal control box; 41, first motor; 42, horizontal screw; 43, horizontal slide table; 44, vertical control box; 45, the second motor; 46, the vertical screw; 47, the vertical slide; 48, the reinforcing rib; 49, the abrasive tool; 50, the guide roller adjusting box; 51, the third motor; 52, the adjusting screw; 53 , Adjust the base.
具体实施方式Detailed ways
本发明实施例提供一种柔性连续生产的轴承凸度滚子研磨抛光装置及其方法,如图1-5所示,包括滑移底板11、固定立柱12、两个研磨导辊35、设于滑移底板11下侧的导辊调节机构、进料口23、设于滑移底板11上的平移进给机构、磨具49和收料盒27,两个研磨导辊35分别由设于滑移底板11上以及固定立柱12上的研磨驱动单元来驱动旋转,磨具49由设于固定立柱12上侧进刀机构来进行空间位置的调节,进料口23固定设于滑移底板11上表面,进料口23分为储料槽、平台和导料槽,进料口23平台上安装有工件平移机构,进料口23导料槽内用于放置若干数量的工件,工件平移机构动力端延伸至进料口23导料槽内,进料口23导料槽下侧开设有下落口26,下落口26开口为两个研磨导辊35一侧的极限位置的正上方,平移进给机构包括推板驱动单元、平移进给箱15,平移进给滑台19和推板20,推板驱动单元安装于滑移底板11上表面,平移进给箱15固定安装于滑移底板11上,平移进给滑台19设于平移进给箱15内且通过推板驱动单元控制且往复移动,推板20固定安装于平移进给滑台19上,收料盒27固定安装于滑移底板11上端面,固定架22、推板20以及收料盒27分别沿研磨导辊35轴向依次放置。Embodiments of the present invention provide a flexible and continuous production bearing crown roller grinding and polishing device and method, as shown in Figures 1-5, comprising a sliding
工件平移机构包括固定设于进料口23平台上的推杆电机24,推杆电机24内设有推杆25,推杆25一端延伸至进料口23导料槽内与工件接触。The workpiece translation mechanism includes a
如图5所示,推板20内开设有推板槽21,推板槽21的宽度大于工件的长度,进而在加工时需保持间隙配合,需要注意的是,当工件在与推板槽21底壁触碰后下落过程中,无法控制自身的掉落方向,因此本方案将推板槽21底壁靠近收料盒27一侧设置为低于推板槽21底壁远离收料盒27一侧,进而使工件经过推板槽21底壁时均能向靠近收料盒27一侧自由落体,同时本方案将收料盒27内固定铺设有海绵垫,避免工件掉落由于磕碰而受损。As shown in FIG. 5 , the
如图4所示,推板驱动单元包括固定安装于滑移底板11上的第一电机13,第一电机13远离收料盒27一侧动力连接有皮带轮组18,第一电机13通过联轴器带动皮带轮组18内主动轮进行转动,皮带轮组18主动轮通过皮带将动力传递至设于平移进给箱15内的进给丝杆16,进给丝杆16与平移进给箱15内壁之间转动连接,进给丝杆16与平移进给滑台19之间螺纹连接,平移进给箱15内设有用于限制平移进给滑台19水平滑动的滑轨,进给丝杆16通过螺纹带动平移进给滑台19位于平移进给箱15内水平移动。As shown in FIG. 4 , the push plate driving unit includes a
如图3所示,两组研磨驱动单元分别包括电机支撑架30、研磨电机31、转轴支撑架32和研磨转轴34,电机支撑架30分别固定设于滑移底板11与固定立柱12两侧,两个研磨电机31分别固定安装于电机支撑架30远离研磨导辊35一端,转轴支撑架32固定设于滑移底板11与固定立柱12两侧且位于电机支撑架30之间,研磨转轴34与研磨导辊35同轴安装并由转轴支撑架32进行支撑,研磨导辊35直径大于研磨转轴34直径,两个研磨转轴34的转动方向相同。As shown in FIG. 3 , the two groups of grinding drive units respectively include a
如图2所示,进刀机构包括水平控制箱40、水平丝杆42、水平滑台43、竖直控制箱44和加强筋48,水平控制箱40固定安装于固定立柱12上侧,水平丝杆42设于水平控制箱40内,水平控制箱40外侧固定安装有用于带动水平丝杆42转动的第一电机41,水平滑台43滑动连接于水平控制箱40,水平控制箱40内设有用于限制水平滑台43水平滑动的滑轨,水平丝杆42与水平滑台43之间螺纹连接,竖直控制箱44固定安装于水平滑台43外侧,竖直控制箱44外侧固定安装有第二电机45,第二电机45动力延伸至竖直控制箱44内且动力连接有竖直丝杆46,竖直控制箱44内滑动安装有竖直滑台47,竖直控制箱44内设有用于限制竖直滑台47竖直滑动的滑轨,竖直丝杆46与竖直滑台47之间螺纹连接,加强筋48用于将磨具49固定安装于竖直滑台47上。As shown in FIG. 2, the feeding mechanism includes a
当工作人员需要对磨具49的水平位置进行调节时,通过控制第一电机41启动,第一电机41通过联轴器带动水平丝杆42转动,水平丝杆42通过螺纹带动水平滑台43位于水平控制箱40内水平移动,进而带动竖直控制箱44水平移动,竖直控制箱44通过加强筋48带动磨具49水平移动。When the worker needs to adjust the horizontal position of the
当工作人员需要对磨具49的垂直位置进行调节时,通过启动第二电机45,第二电机45通过联轴器带动竖直丝杆46转动,竖直丝杆46通过螺纹带动竖直滑台47升降,进而通过加强筋48带动磨具49进行升降调节。When the worker needs to adjust the vertical position of the grinding
导辊调节机构包括固定设于滑移底板11下侧的导辊调节箱50,导辊调节箱50内滑动连接有调节底座53,导辊调节箱50内设有用于限制调节底座53移动的滑轨,调节底座53内侧螺纹连接有调节丝杆52,导辊调节箱50外侧固定安装有用于驱动调节丝杆52转动的第三电机51,滑移底板11固定安装于调节底座53上侧,滑移底板11上端面与固定立柱12内下侧端面为同一平面,两个研磨导辊35位于同一高度且位于推杆电机24下侧。The guide roller adjustment mechanism includes a guide
当工作人员需要对两个研磨导辊35之间的间距进行调节时,启动第三电机51,第三电机51通过联轴器带动调节丝杆52转动,调节丝杆52通过螺纹带动调节底座53位于导辊调节箱50平移,进而带动整个滑移底板11进行平移,滑移底板11通过带动电机支撑架30以及转轴支撑架32移动使两个研磨导辊35之间的间距进行改变。When the worker needs to adjust the distance between the two grinding
本方案中待加工工件材料为轴承钢、氮化硅和氧化锆,研磨导辊35材质为渗碳淬火钢,研磨导辊35表面与工件表面之间的摩擦力大于工件与磨具49之间的摩擦力,两个研磨导辊35通过表面摩擦力带动工件转动,进而利用磨具49对工件进行研磨抛光。In this scheme, the workpiece materials to be processed are bearing steel, silicon nitride and zirconia, the grinding
本方案中一个工件的加工分为三个阶段:The machining of a workpiece in this scheme is divided into three stages:
S1、进料过程中,将若干工件放置于进料口23储料槽内,推杆电机24控制推杆25将工件从下落口26处推落,输送一个工件至研磨导辊35的一端,并落入推板槽21内,推板槽21内侧对工件落在两个研磨导辊35之间的位置进行限定,通过底板的导辊调节机构,根据工件外圆直径调节两个研磨导辊35之间的间距,使工件轴心与两个研磨导辊35之间相抵处的截面夹角为120°角,通过调节进刀机构,使磨具底面对工件外圆进行材料去除;S1. During the feeding process, a number of workpieces are placed in the storage tank of the feeding
S2、加工过程中,研磨导辊35同向同速旋转,进而驱动工件转动,第一电机13控制推板20带动工件沿研磨导辊35轴向方向移动,具体方向为从靠近进料口的研磨导辊35一端移动至靠近收料盒27的研磨导辊35一端;在旋转并平移的工件经过磨具49时,与磨具49接触,磨具49的底面对工件外圆进行材料去除,并通过数控编程使工件往复、变速运动,当工件两侧靠近端面位置与磨具49接触时,工件平移速度为慢速,进而确保工件两端材料去除多;当工件中间段与磨具49接触时,工件平移速度为快速,这样工件中间段材料去除少,从而使工件母线形成凸度形状;S2. During the processing, the grinding
S3、在工件离开磨具区域后,继续保持旋转并平移,当工件移动至超过研磨导辊35处时,工件从两个研磨转轴34之间自由落体,推板槽21的倾斜底壁使工件向靠近收料盒27一侧自由落体,并由收料盒27对工件进行盛接,之后,推板返回起始位置,随着新的工件落下,循环运行。S3. After the workpiece leaves the grinding tool area, it continues to rotate and translate. When the workpiece moves beyond the grinding
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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