CN220806585U - A step-by-step double-row adjustable automatic feeding device for bar materials - Google Patents

A step-by-step double-row adjustable automatic feeding device for bar materials Download PDF

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CN220806585U
CN220806585U CN202322716019.3U CN202322716019U CN220806585U CN 220806585 U CN220806585 U CN 220806585U CN 202322716019 U CN202322716019 U CN 202322716019U CN 220806585 U CN220806585 U CN 220806585U
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feeding
chain
cross beam
adjustable automatic
plate
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李其辉
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Guizhou Xingfuxiang Lijian Machinery Co ltd
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Guizhou Xingfuxiang Lijian Machinery Co ltd
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Abstract

The utility model relates to the technical field of feeding devices of centerless grinding machines, in particular to a stepping double-row adjustable automatic feeding device for bar stocks, which comprises a bottom frame, wherein a sliding rail is fixedly arranged on the bottom frame, a sliding block is arranged on the sliding rail in a sliding manner, the sliding block is fixedly arranged below the sliding block, a beam connecting plate is arranged on the outer side of the sliding block, supporting seats are arranged at two ends of the side surface of the sliding block in a sliding manner, bearings are fixedly arranged at the upper end side surfaces of the supporting seats, a trapezoidal screw rod and a guide rod are fixedly arranged in the bearings, a chain substrate is arranged on the outer side of the trapezoidal screw rod and the guide rod, a feeding chain is arranged on the chain substrate in a sliding manner, one end of the feeding chain is connected with a driving shaft, and the driving shaft is connected with a driving speed regulating device in a sliding manner.

Description

一种用于棒料的步进式双排可调自动送料装置A step-by-step double-row adjustable automatic feeding device for bar materials

技术领域Technical Field

本实用新型涉及无心磨床送料装置技术领域,具体是一种用于棒料的步进式双排可调自动送料装置。The utility model relates to the technical field of feeding devices for centerless grinders, in particular to a step-by-step double-row adjustable automatic feeding device for bar materials.

背景技术Background technique

无心磨床是适用于大批量生产的磨削设备,易实现大力、高速和宽砂轮磨削,而磨削圆度可达0.0005~0.001mm,表面粗糙度可达Ra0.1~0.025m。要实现有效率化的磨削,在无心磨床上配置自动送料装置是非常必要的,可以更加安全、可靠地实现设备自动化操作,提高设备利用率,减少操作工人数,降低工人劳动强度,无心磨床自动送料装置可以很大程度上缩短生产周期等,由无心磨床磨削的产品,经分料、排列、计数等功能,通过机械手夹具抓取,程序控制实现工件自动化排列。可调速控制送料的速度,使用方便,灵活性高,能有效解决人工频繁下料的问题。Centerless grinders are grinding equipment suitable for mass production. They can easily achieve high-power, high-speed and wide grinding wheel grinding. The grinding roundness can reach 0.0005-0.001mm, and the surface roughness can reach Ra0.1-0.025m. To achieve efficient grinding, it is very necessary to configure an automatic feeding device on the centerless grinder. It can realize the automatic operation of the equipment more safely and reliably, improve the utilization rate of the equipment, reduce the number of operators, and reduce the labor intensity of workers. The automatic feeding device of the centerless grinder can greatly shorten the production cycle. The products ground by the centerless grinder are divided, arranged, counted, etc., and are grabbed by the manipulator fixture. The program control realizes the automatic arrangement of the workpiece. The adjustable speed control feeding speed is easy to use and highly flexible, which can effectively solve the problem of frequent manual feeding.

现有的无心磨床棒料送料装置多为单排摆放的方式向磨床送料,工件换型时,链条间距调整很烦琐,人工送料效率又很低,能整齐送料的装置结构又太复杂成本太高,而且适用范围小。Existing centerless grinder bar feeding devices mostly feed the grinder in a single row. When the workpiece is changed, the chain spacing adjustment is cumbersome, and the efficiency of manual feeding is very low. The structure of the device that can feed neatly is too complicated and the cost is too high, and the scope of application is small.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种用于棒料的步进式双排可调自动送料装置,以解决上述背景技术中提出的问题。The utility model aims to provide a step-by-step double-row adjustable automatic feeding device for bar materials to solve the problems raised in the above-mentioned background technology.

本实用新型的技术方案是:一种用于棒料的步进式双排可调自动送料装置,包括底架,底架上固定安装有滑轨,所述滑轨的上侧设置有横梁,滑轨上滑动安装有滑块,滑块固定安装在横梁下方,横梁外侧安装有横梁连接板,横梁侧面两端滑动安装有支撑座,支撑座上端侧面固定安装有轴承,轴承内固定安装有梯形丝杆和导向杆,梯形丝杆和导向杆外侧安装有链条基板,链条基板上滑动安装有送料链条,送料链条一端连接安装有主动轴,主动轴滑动连接有驱动调速装置,链条基板侧面还安装有从动调节板。The technical solution of the utility model is: a step-by-step double-row adjustable automatic feeding device for rod materials, comprising a base frame, a slide rail is fixedly installed on the base frame, a crossbeam is arranged on the upper side of the slide rail, a slider is slidably installed on the slide rail, the slider is fixedly installed under the crossbeam, a crossbeam connecting plate is installed on the outer side of the crossbeam, support seats are slidably installed at both ends of the side of the crossbeam, bearings are fixedly installed on the side of the upper end of the support seat, trapezoidal lead screw and guide rod are fixedly installed in the bearing, a chain base plate is installed on the outer side of the trapezoidal lead screw and the guide rod, a feeding chain is slidably installed on the chain base plate, one end of the feeding chain is connected to a driving shaft, the driving shaft is slidably connected to a driving speed regulating device, and a driven adjusting plate is also installed on the side of the chain base plate.

优选的,送料链条上安装有送料板,送料板为V型,送料板上方设置有试磨工件,送料链条为四列,形成双排料结构。Preferably, a feeding plate is installed on the feeding chain, the feeding plate is V-shaped, a test grinding workpiece is arranged above the feeding plate, and the feeding chain is four rows to form a double-row structure.

优选的,链条基板与横梁间安装有移动手轮,链条基板下方安装有底盘。Preferably, a movable hand wheel is installed between the chain base plate and the cross beam, and a chassis is installed below the chain base plate.

优选的,横梁上方安装有挡板固定板,挡板固定板下方连接安装有主动轴固定板,横梁上方固定安装有感应器安装支架,感应器安装支架上连接安装有感应器。Preferably, a baffle fixing plate is installed above the crossbeam, a driving shaft fixing plate is connected and installed below the baffle fixing plate, a sensor mounting bracket is fixedly installed above the crossbeam, and a sensor is connected and installed on the sensor mounting bracket.

优选的,驱动调速装置包括步进电机,步进电机的一侧固定连接安装有调速器。Preferably, the driving speed regulating device comprises a stepping motor, and a speed regulator is fixedly connected and installed on one side of the stepping motor.

优选的,横梁前端连接安装有顶料气缸,顶料气缸连接安装有顶料支撑块。Preferably, a material pushing cylinder is connected and installed at the front end of the crossbeam, and a material pushing support block is connected and installed on the material pushing cylinder.

优选的,底架下方安装有基脚和脚轮,底架侧面安装有接水盒。Preferably, a base and casters are installed below the base frame, and a water receiving box is installed on the side of the base frame.

本实用新型通过改进在此提供一种用于棒料的步进式双排可调自动送料装置,与现有技术相比,具有如下改进及优点:The utility model provides a step-by-step double-row adjustable automatic feeding device for bar materials through improvement, which has the following improvements and advantages compared with the prior art:

其一:本实用新型,送料整齐,使工件均匀进入磨床,提高了加工效率。First, the utility model can feed materials neatly, so that the workpieces can enter the grinding machine evenly, thereby improving the processing efficiency.

其二:本实用新型,结构简单,通过手轮便可同时调整两组链条间距,给工件换型和维护带来很大的便利。Second, the utility model has a simple structure, and the distance between two groups of chains can be adjusted simultaneously by a hand wheel, which brings great convenience to the workpiece replacement and maintenance.

其三:本实用新型,适用于直径φ5-φ50mm,长度50-250mm的工件及不同型号的磨床。Thirdly, the utility model is suitable for workpieces with a diameter of φ5-φ50mm and a length of 50-250mm and for grinders of different models.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图和实施例对本实用新型作进一步解释:The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

图1是本实用新型的立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the utility model;

图2是本实用新型的另一视角立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the utility model from another viewing angle;

图3是本实用新型的上方正视结构示意图;FIG3 is a schematic diagram of the structure of the utility model from above;

图4为顶料气缸和顶料支撑块结构示意图。FIG. 4 is a schematic diagram of the structure of the ejection cylinder and the ejection support block.

附图标记说明:Description of reference numerals:

1、底架;2、步进电机;3、调速器;4、接水盒;5、主动轴;6、送料链条;7、送料板;8、挡板;9、梯形丝杆;10、导向杆;11、横梁连接板;12、链条基板;13、支撑座;14、从动调节板;15、移动手轮;16、滑轨;17、滑块;18、基脚;19、横梁;20、底盘;21、主动轴固定板;22、挡板固定板;23、感应器安装支架;24、感应器;25、轴承;26、脚轮;27、试磨工件;28、顶料气缸;29、顶料支撑块。1. Base frame; 2. Stepper motor; 3. Speed regulator; 4. Water collecting box; 5. Driving shaft; 6. Feed chain; 7. Feed plate; 8. Baffle; 9. Trapezoidal screw; 10. Guide rod; 11. Beam connecting plate; 12. Chain base plate; 13. Support seat; 14. Driven adjustment plate; 15. Moving hand wheel; 16. Slide rail; 17. Slider; 18. Base foot; 19. Beam; 20. Chassis; 21. Driving shaft fixing plate; 22. Baffle fixing plate; 23. Sensor mounting bracket; 24. Sensor; 25. Bearing; 26. Caster; 27. Test grinding workpiece; 28. Ejection cylinder; 29. Ejection support block.

具体实施方式Detailed ways

下面对本实用新型进行详细说明,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

本实用新型通过改进在此提供一种用于棒料的步进式双排可调自动送料装置,本实用新型的技术方案是:The utility model provides a step-by-step double-row adjustable automatic feeding device for bar materials through improvement. The technical solution of the utility model is:

如图1-图4所示,一种用于棒料的步进式双排可调自动送料装置,包括底架1,底架1上固定安装有滑轨16,滑轨16的上侧设置有横梁19,滑轨16上滑动安装有滑块17,滑块17固定安装在横梁19下方,横梁19外侧安装有横梁连接板11,横梁19侧面两端滑动安装有支撑座13,支撑座13上端侧面固定安装有轴承25,轴承25内固定安装有梯形丝杆9和导向杆10,梯形丝杆9和导向杆10外侧安装有链条基板12,链条基板12上滑动安装有送料链条6,送料链条6一端连接安装有主动轴5,主动轴5滑动连接有驱动调速装置,链条基板12侧面还安装有从动调节板14。As shown in Figures 1 to 4, a step-by-step double-row adjustable automatic feeding device for rod materials includes a base frame 1, a slide rail 16 is fixedly installed on the base frame 1, a crossbeam 19 is arranged on the upper side of the slide rail 16, a slider 17 is slidably installed on the slide rail 16, the slider 17 is fixedly installed below the crossbeam 19, a crossbeam connecting plate 11 is installed on the outer side of the crossbeam 19, support seats 13 are slidably installed on both ends of the side of the crossbeam 19, a bearing 25 is fixedly installed on the upper side of the support seat 13, a trapezoidal lead screw 9 and a guide rod 10 are fixedly installed in the bearing 25, a chain base plate 12 is installed on the outer side of the trapezoidal lead screw 9 and the guide rod 10, a feeding chain 6 is slidably installed on the chain base plate 12, one end of the feeding chain 6 is connected to a driving shaft 5, the driving shaft 5 is slidably connected to a driving speed regulating device, and a driven adjustment plate 14 is also installed on the side of the chain base plate 12.

进一步地,送料链条6上安装有送料板7,使用V型送料板7可以让工件在送料过程不会混乱,送料板7为V型,送料板7上方设置有试磨工件27,送料链条6为四列,使两排棒料工件放置在装置上时更平稳。Furthermore, a feeding plate 7 is installed on the feeding chain 6. The use of a V-shaped feeding plate 7 can prevent the workpieces from being confused during the feeding process. The feeding plate 7 is V-shaped, and a trial grinding workpiece 27 is arranged above the feeding plate 7. The feeding chain 6 has four rows, so that the two rows of bar workpieces can be placed on the device more stably.

进一步地,为了装置能适应于不同长度的工件摆料,通过移动手轮15便可同时调整两组链条间距。Furthermore, in order to adapt the device to workpieces of different lengths, the distance between the two chains can be adjusted simultaneously by moving the hand wheel 15.

进一步地,横梁19上方安装有挡板固定板22,挡板固定板22下方连接安装有主动轴固定板21,横梁19上方固定安装有感应器安装支架23,感应器安装支架23上连接安装有感应器24,感应器24发出信号控制步进电机2驱动链条输送。Furthermore, a baffle fixing plate 22 is installed above the beam 19, a driving shaft fixing plate 21 is connected and installed below the baffle fixing plate 22, a sensor mounting bracket 23 is fixedly installed above the beam 19, a sensor 24 is connected and installed on the sensor mounting bracket 23, and the sensor 24 sends a signal to control the stepper motor 2 to drive the chain conveyor.

进一步地,驱动调速装置包括步进电机2,步进电机2的一侧固定连接安装有调速器3,通过调速器3可以对步进电机2调速驱动链条送料。Furthermore, the driving speed regulating device includes a stepping motor 2, and a speed regulator 3 is fixedly connected to one side of the stepping motor 2. The speed regulator 3 can be used to regulate the speed of the stepping motor 2 to drive the chain to feed the material.

进一步地,横梁19前端连接安装有顶料气缸28,顶料气缸28连接安装有顶料支撑块29。Furthermore, a material pushing cylinder 28 is connected and installed at the front end of the crossbeam 19 , and a material pushing support block 29 is connected and installed on the material pushing cylinder 28 .

进一步地,为了装置能适应不同的地面,底架1下方安装有基脚18,送料装置可通过脚轮26进行整体移动,底盘20将送料装置的水引向接水盒4,接水盒4可以用于收集送料装置上的水。Furthermore, in order to adapt the device to different ground surfaces, a base 18 is installed under the base frame 1, and the feeding device can be moved as a whole through casters 26. The chassis 20 guides the water of the feeding device to the water collecting box 4, and the water collecting box 4 can be used to collect water on the feeding device.

工作原理:在使用时先根据工件的大小及加工精度调整调速器3将送料速度调至适宜位置,再由人工将工件摆放至V型送料板7上,放料槽排平直排开,工件在V型槽内稳固,滚轮每转动一格,就有一支工件被带入一个储料槽里,再由机械臂夹入机床进行研磨。双链轮轮组由电机驱动,为了适应不同尺寸工件及砂轮的磨损,装置可以上下左右前后调整。Working principle: When in use, adjust the speed regulator 3 to the appropriate position according to the size of the workpiece and the processing accuracy, and then manually place the workpiece on the V-shaped feeding plate 7. The material troughs are arranged flat and the workpiece is stable in the V-shaped groove. Every time the roller rotates one grid, a workpiece is brought into a storage trough, and then clamped into the machine tool by the mechanical arm for grinding. The double sprocket wheel set is driven by a motor. In order to adapt to the wear of workpieces of different sizes and grinding wheels, the device can be adjusted up and down, left and right, front and back.

上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. The utility model provides a step-by-step double adjustable automatic feeding for bar, includes chassis (1), its characterized in that: the novel feeding device is characterized in that a sliding rail (16) is fixedly arranged on the underframe (1), a cross beam (19) is arranged on the upper side of the sliding rail (16), a sliding block (17) is arranged on the sliding rail (16), the sliding block (17) is fixedly arranged below the cross beam (19), a cross beam connecting plate (11) is arranged on the outer side of the cross beam (19), supporting seats (13) are slidably arranged at two ends of the side face of the cross beam (19), bearings (25) are fixedly arranged on the side face of the upper end of each supporting seat (13), a trapezoidal screw (9) and a guide rod (10) are fixedly arranged in each bearing (25), a chain substrate (12) is arranged on the outer side of each trapezoidal screw (9) and each guide rod (10), a feeding chain (6) is slidably arranged on each chain substrate (12), a driving shaft (5) is connected with a driving speed regulating device, and a driven regulating plate (14) is further arranged on the side face of each chain substrate (12).
2. A stepped double row adjustable automatic feed device for bar stock as claimed in claim 1, wherein: the feeding chain (6) is provided with a feeding plate (7), the feeding plate (7) is of a V shape, a trial grinding workpiece (27) is arranged above the feeding plate (7), and the feeding chain (6) is of four rows to form a double-row structure.
3. A stepped double row adjustable automatic feed device for bar stock as claimed in claim 1, wherein: a movable hand wheel (15) is arranged between the chain base plate (12) and the cross beam, and a chassis (20) is arranged below the chain base plate (12).
4. A stepped double row adjustable automatic feed device for bar stock as claimed in claim 1, wherein: the novel energy-saving device is characterized in that a baffle fixing plate (22) is arranged above the cross beam (19), a driving shaft fixing plate (21) is connected and arranged below the baffle (8) fixing plate (22), an inductor mounting bracket (23) is fixedly arranged above the cross beam (19), and an inductor (24) is connected and arranged on the inductor mounting bracket (23).
5. A stepped double row adjustable automatic feed device for bar stock as claimed in claim 1, wherein: the driving speed regulating device comprises a stepping motor (2), and a speed regulator (3) is fixedly connected with one side of the stepping motor (2).
6. A stepped double row adjustable automatic feed device for bar stock as claimed in claim 1, wherein: the front end of the cross beam (19) is connected with a material ejection cylinder (28), and the material ejection cylinder (28) is connected with a material ejection supporting block (29).
7. A stepped double row adjustable automatic feed device for bar stock as claimed in claim 1, wherein: the water-receiving box is characterized in that a footing (18) and a castor (26) are arranged below the underframe (1), and a water-receiving box (4) is arranged on the side face of the underframe (1).
CN202322716019.3U 2023-10-10 2023-10-10 A step-by-step double-row adjustable automatic feeding device for bar materials Active CN220806585U (en)

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CN202322716019.3U CN220806585U (en) 2023-10-10 2023-10-10 A step-by-step double-row adjustable automatic feeding device for bar materials

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120921191A (en) * 2025-10-13 2025-11-11 江苏江龙新能源科技有限公司 Graphite round bar grinding device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120921191A (en) * 2025-10-13 2025-11-11 江苏江龙新能源科技有限公司 Graphite round bar grinding device
CN120921191B (en) * 2025-10-13 2025-12-05 江苏江龙新能源科技有限公司 Graphite round bar grinding device

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