CN114770140B - Electric energy meter nameplate production and assembly device and method - Google Patents
Electric energy meter nameplate production and assembly device and method Download PDFInfo
- Publication number
- CN114770140B CN114770140B CN202210577836.2A CN202210577836A CN114770140B CN 114770140 B CN114770140 B CN 114770140B CN 202210577836 A CN202210577836 A CN 202210577836A CN 114770140 B CN114770140 B CN 114770140B
- Authority
- CN
- China
- Prior art keywords
- nameplate
- frame
- sucker
- moving
- labeling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 213
- 238000002372 labelling Methods 0.000 claims abstract description 65
- 230000007306 turnover Effects 0.000 claims description 35
- 210000000078 claw Anatomy 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000006872 improvement Effects 0.000 description 8
- 239000000047 product Substances 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 230000000391 smoking effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Abstract
The invention discloses an electric energy meter nameplate production and assembly device and method. The production assembly device comprises a rack and a conveying line, wherein the conveying line is arranged at the front side of the rack and used for conveying the electric energy meter; the automatic marking machine further comprises a feeding mechanism, a code scanning device, a first moving device, a code marking device, a second moving device, an installing manipulator and a marking device which are arranged on the frame. The automatic feeding, marking, labeling, overturning and installing device for the nameplate achieves automatic operations of feeding, marking, labeling, overturning and installing of the nameplate, improves production efficiency, and solves the technical problem that a soft nameplate cannot be accurately inserted into a clamping groove through a conventional mechanical arm.
Description
Technical Field
The invention relates to a production and assembly device for a nameplate on an electric energy meter, and also relates to a method for producing and installing the nameplate of the electric energy meter.
Background
Be provided with the data plate that is used for the sign on the electric energy meter, the inboard of apron needs to be installed with the data plate before leaving factory.
The nameplate in the electric energy meter is flexible. Generally, the label is placed into a rear clamping groove of a cover plate in a manual operation mode through procedures such as coding and labeling, the operation is complex, the efficiency is low, and the nameplate cannot be clamped into the clamping groove correctly due to improper operation.
Disclosure of Invention
The invention provides an electric energy meter nameplate production and assembly device and method, and aims to: (1) Automatic operation of nameplate production and dishing is realized, and the production efficiency of the electric energy meter is improved; (2) ensure that the nameplate can be correctly clamped into the clamping groove.
The technical scheme of the invention is as follows:
the utility model provides an electric energy meter nameplate production assembly quality, includes frame and is used for transporting the transportation line of electric energy meter that sets up in the frame front side;
the device also comprises a feeding mechanism, a code scanning device, a first moving device, a code engraving device, a second moving device, an installation manipulator and a labeling device which are arranged on the frame;
the feeding mechanism is used for placing the blank nameplate on the first mobile device;
the first mobile device is used for conveying the blank nameplate to the coding station;
the code engraving device is used for engraving two-dimensional codes for blank nameplates of the code engraving stations;
the code scanning device is used for scanning the two-dimensional code carved on the nameplate;
the labeling device is used for labeling the nameplate on the labeling station with RFID (radio frequency identification) labeling paper;
the second moving device is used for driving the nameplate to move between the marking station and the labeling station;
the mounting manipulator is used for placing the nameplate with the completed code and label into the electric energy meter;
and the transportation line is also provided with a positioning opening and closing device for positioning the electric energy meter and opening and closing the upper cover plate of the electric energy meter.
As a further improvement of the electric energy meter nameplate production and assembly device: the feeding mechanism comprises a machine body arranged on the frame, a vertical feeding groove is arranged on the machine body, the nameplates are horizontally stacked in the feeding groove, and a window is arranged at the bottom of the feeding groove;
the machine body is also provided with a first turnover mechanism, the rotating end of the first turnover mechanism is provided with a first telescopic mechanism, and the moving end of the first telescopic mechanism is provided with a first sucker which is used for penetrating through the window to suck the bottommost nameplate in the feeding groove;
a discharge hole is formed in the bottom of the machine body, and a space is reserved between the bottom of the discharge hole and the table top of the machine frame;
the first moving device comprises a first transverse moving mechanism arranged on the frame and a first carrying platform driven by the first transverse moving mechanism to move left and right, and when the first carrying platform moves to the lower side of the discharge hole, the first carrying platform receives a nameplate falling from the discharge hole.
As a further improvement of the electric energy meter nameplate production and assembly device: a third movement means is also included for transferring the nameplate from the second movement means to the mounting robot.
As a further improvement of the electric energy meter nameplate production and assembly device: the second moving device comprises a second longitudinal moving mechanism, a second transverse moving mechanism, a second telescopic mechanism, a second turnover mechanism and a second sucker;
the second longitudinal moving mechanism is arranged on the frame, the second transverse moving mechanism is arranged at the moving end of the second longitudinal mechanism, the second telescopic mechanism is arranged vertically and at the moving end of the second transverse moving mechanism, the second turnover mechanism is arranged at the moving end of the second telescopic mechanism, the rotating axis is arranged in a front-back trend, and the second sucker is used for sucking the nameplate and is arranged at the rotating end of the second turnover mechanism.
As a further improvement of the electric energy meter nameplate production and assembly device: the third moving device comprises a fourth longitudinal moving mechanism and a second carrying platform, wherein the fourth longitudinal moving mechanism is arranged on the frame, and the second carrying platform is driven by the fourth longitudinal moving mechanism to move back and forth;
the top of the second carrying platform is used for placing a nameplate; the second carrier horizontally extends out of the left cantilever, a U-shaped placing groove is formed in the top of the second carrier, and the left end of the placing groove is opened; the bottom of the placing groove is also provided with a U-shaped groove which is penetrated up and down and runs left and right, and the left end of the U-shaped groove is opened and is used for being matched with the second sucker.
As a further improvement of the electric energy meter nameplate production and assembly device: the mounting manipulator comprises a third transverse moving mechanism, a lifting mechanism, a third longitudinal moving mechanism and an operating mechanism;
the third transverse moving mechanism is arranged on the frame, the lifting mechanism is arranged at the moving end of the third transverse moving mechanism, the third longitudinal moving mechanism is arranged at the moving end of the lifting mechanism, the operating mechanism is arranged at the moving end of the third longitudinal moving mechanism, and the operating mechanism is used for holding and taking nameplates.
As a further improvement of the electric energy meter nameplate production and assembly device: the operating mechanism comprises a body, and a pushing mechanism, a clamping mechanism and a third sucker are sequentially arranged on the body from left to right;
the pushing mechanism comprises a telescopic cylinder arranged on the body and a pushing roller arranged at the lower end of the telescopic cylinder, and the pushing roller is arranged in a front-back trend;
the clamping mechanism is provided with a front claw and a rear claw;
the push roller, the clamping claw of the clamping mechanism and the third sucker are all positioned below the body.
As a further improvement of the electric energy meter nameplate production and assembly device: the positioning opening and closing device comprises a frame which is connected with the frame body of the transportation line through a lifting device and is positioned above the transportation line, and a clamping mechanism for fixing the electric energy meter is arranged on the frame; the frame is also provided with a third turnover mechanism, the tail end of the third turnover mechanism is provided with a fourth sucker, and the fourth sucker is used for being adsorbed on a cover plate of the electric energy meter;
the positioning opening and closing device further comprises a jacking device which is arranged on the frame body of the transportation line and used for lifting the electric energy meter.
As a further improvement of the electric energy meter nameplate production and assembly device: the labeling device is arranged below the table top of the machine frame and comprises a frame body, wherein a first reel for placing the RFID paper roll and a second reel for placing the release paper roll separated from the RFID paper roll are arranged on the frame body;
the frame body is also provided with a first roller way, a second roller way, a stripper, a label sticking head, a label sticking driving cylinder and a second code scanning gun;
the free end of the RFID sticker paper roll is connected to a stripper through a first roller way, the release paper stripped by the stripper is wound to the second roller through a second roller way, and the stickable part left after stripping is connected to a label head; the labeling driving cylinder is used for driving the labeling head to move up and down;
the second code scanning gun is used for scanning a two-dimensional code on the RFID sticker to be pasted;
a labeling window corresponding to the labeling head is arranged at a labeling station on the table surface of the rack; and a tag reading device is arranged beside the labeling window and is used for reading information in the RFID sticker during labeling.
The invention also discloses a production and assembly method of the electric energy meter nameplate, which is based on the production and assembly device of the electric energy meter nameplate, and comprises the following specific steps:
step 1, blank nameplate feeding: the first turnover mechanism of the feeding mechanism acts to enable the first sucker to face upwards, then the first telescopic mechanism of the feeding mechanism extends, the first sucker absorbs the nameplate at the bottommost part in the feeding groove, then the first telescopic mechanism retracts, the nameplate is taken out from the feeding groove by the first sucker, the first turnover mechanism acts to enable the first sucker to face downwards, the absorbed nameplate is released by the first sucker, and the nameplate falls onto the first carrying platform of the first moving device;
step 2, coding: the first mobile device moves the nameplate to the code-engraving station, the code-engraving device starts to code, and the code-scanning device scans the engraved two-dimensional code to verify whether the two-dimensional code is correct or not;
step 3, labeling: the second mobile device moves the nameplate to a labeling station, the labeling device attaches the RFID sticker to the bottom of the nameplate, the second code scanning gun scans the two-dimensional code on the RFID sticker, and the label reading device reads the label information in the RFID sticker;
step 4, verifying and classifying: verifying whether the two-dimensional code on the RFID sticker, the label information in the RFID sticker and the two-dimensional code carved in the step 2 are consistent; if the positions of the nameplates are inconsistent, the second mobile device places the nameplates into the unqualified product stations, and if the positions of the nameplates are inconsistent, the second mobile device places the nameplates on a second carrying table of the third mobile device: the second moving device moves the nameplate to the left side of the second carrying platform, meanwhile, the second telescopic mechanism and the second turnover mechanism of the second moving device act to enable the second sucker and the nameplate of the second moving device to face upwards and lift, then the second transverse moving mechanism of the second moving device acts to push the second sucker into the U-shaped groove of the second carrying platform, and then the second telescopic mechanism enables the second sucker and the nameplate to fall down and the second sucker to be released, so that the nameplate falls onto the second carrying platform;
step 5, positioning and uncovering the electric energy meter: the lifting device of the positioning opening and closing device lifts the electric energy meter on the transportation line, and then the lifting device of the positioning opening and closing device drops the frame and sleeves the frame on the outer side of the electric energy meter, and the clamping mechanism on the frame acts to realize clamping and positioning of the electric energy meter; a fourth sucker on the frame adsorbs a cover plate of the electric energy meter, and then a third turnover mechanism of the positioning opening and closing device acts to open the cover plate;
step 6, placing nameplates: a third sucker of the tail end operating mechanism of the mounting manipulator sucks the nameplate on the second carrying platform from the upper part, then the clamping mechanism clamps the front side and the rear side of the nameplate, the nameplate is moved to the upper part of the cover plate, then the operating mechanism moves to the right, the right end of the nameplate is inserted into a first clamping groove on the inner side of the cover plate, then the third sucker on the right side of the clamping mechanism is released, a push roller on the left side of the clamping mechanism moves downwards, the left half part of the nameplate is deformed, the operating mechanism moves to the left, the left end of the nameplate is inserted into a second clamping groove on the inner side of the cover plate, and finally the clamping mechanism is released;
step 7, closing the cover: and the third turnover mechanism of the positioning opening and closing device acts reversely to close the cover plate, the fourth sucker releases the cover plate, then the clamping mechanism on the frame is loosened, the lifting device lifts the frame, and the lifting device falls down to enable the electric energy meter to be replaced on the transportation line.
Compared with the prior art, the invention has the following beneficial effects: (1) The automatic feeding, coding, labeling, overturning and installing operation of the nameplate is realized, and the production efficiency is remarkably improved; (2) According to the invention, the third sucker, the clamping mechanism and the push roller are matched with each other, one side of the soft nameplate is inserted into the first clamping groove by utilizing the sucker and the clamping mechanism, the soft nameplate is slightly deformed in a mode of releasing the third sucker and pushing the push roller to be pressed down, and finally the other side of the soft nameplate is inserted into the second clamping groove by utilizing reverse micro-movement of the mounting manipulator, so that the problem that the soft nameplate cannot be accurately inserted into the clamping groove by a conventional manipulator is solved; (3) According to the invention, through the two groups of code scanning guns and the one group of tag reading devices, whether the two-dimensional codes, the RFID tag information and the RFID surface two-dimensional codes are unified or not can be automatically verified in the production process, so that the efficiency is further improved, and the workload of a later inspection link is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the device of the present invention
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is a bottom perspective view of the feed mechanism;
FIG. 4 is a schematic diagram of a second mobile device and a third mobile device portion;
FIG. 5 is a schematic view of a labeling apparatus;
FIG. 6 is a schematic view of a portion of the mounting robot and positioning the opening and closing device;
FIG. 7 is a schematic view of an operating mechanism portion;
fig. 8 is a schematic view of a cover plate of the electric energy meter in an open state.
Detailed Description
The technical scheme of the invention is described in detail below with reference to the accompanying drawings:
the invention discloses an electric energy meter nameplate production and assembly device and method.
As shown in fig. 1, the electric energy meter nameplate production and assembly device comprises a rack 1 and a conveying line 2 which is arranged on the front side of the rack 1 and is used for conveying the electric energy meter.
As shown in fig. 1 to 8, the electric energy meter nameplate production and assembly device further comprises a feeding mechanism 3, a code scanning device 4, a first moving device 5, a code engraving device 6, a second moving device 7, an installation manipulator 9 and a labeling device 11, wherein the feeding mechanism is installed on the frame 1.
The feeding mechanism 3 is used for placing blank nameplates on the first moving device 5.
Specifically, as shown in fig. 2 and 3, the feeding mechanism 3 includes a machine body mounted on the frame 1, a vertical feeding groove 3-1 is arranged on the machine body, a blank nameplate is horizontally stacked in the feeding groove 3-1, and a window is arranged at the bottom of the feeding groove 3-1.
The machine body is also provided with a first turnover mechanism 3-3, the first turnover mechanism 3-3 is driven by a motor, and a first telescopic mechanism 3-5 driven by an air cylinder is arranged on the rotating end. The movable end of the first telescopic mechanism 3-5 is provided with a first sucker 3-6 which is used for sucking the bottommost nameplate in the feeding groove 3-1 through the windowing.
The side face of the feeding groove 3-1 is also provided with a residual material sensor 3-2 for sensing blank nameplates, and when the nameplates are too small, operators are prompted to timely supplement.
The bottom of the machine body is provided with a discharge port 3-4, and a space is reserved between the bottom of the discharge port 3-4 and the table top of the machine frame 1.
The first moving device 5 is used for conveying blank nameplates to the coding station. The first moving device 5 comprises a first transverse moving mechanism 5-1 arranged on the frame 1 and a first carrying platform 5-2 driven by the first transverse moving mechanism 5-1 to move left and right. The first lateral movement mechanism 5-1 is driven by an air cylinder. When the first carrying platform 5-2 moves to the lower part of the discharge port 3-4, the nameplate falling from the discharge port 3-4 is received, and then the nameplate is conveyed to the marking station at the left end.
The coding device 6 is used for coding two-dimensional codes for blank nameplates of coding stations, and coding equipment in the prior art is used. A smoking device is arranged beside the code engraving device 6 and is used for absorbing smoke dust generated during code engraving.
The code scanning device 4 comprises a first longitudinal moving mechanism 4-1 and a first code scanning gun 4-2, wherein the first longitudinal moving mechanism 4-1 is driven by an air cylinder to control the first code scanning gun 4-2 to approach and be far away from the code marking device 6. The first code scanning gun 4-2 is used for scanning the two-dimensional code carved on the nameplate.
As shown in fig. 4 and 6, the second moving device 7 is used for driving the nameplate to move between the coding station and the labeling station.
Specifically, the second moving device 7 includes a second longitudinal moving mechanism 7-1, a second transverse moving mechanism 7-2, a second telescopic mechanism 7-3, a second turning mechanism 7-4 and a second suction cup 7-5.
The second longitudinal moving mechanism 7-1 is arranged on the frame 1, and is driven by a motor to realize linear movement through a lead screw guide rail mechanism. The second transverse moving mechanism 7-2 is arranged at the moving end of the second longitudinal mechanism and is also in a motor-screw-guide rail structure. The second telescopic mechanism 7-3 is vertically arranged and is arranged at the moving end of the second transverse moving mechanism 7-2 and is driven by an air cylinder. The second turnover mechanism 7-4 is arranged at the moving end of the second telescopic mechanism 7-3, and the rotation axis is arranged in a front-back trend and is driven by a motor. The second sucker 7-5 is used for sucking a nameplate and is arranged at the rotating end of the second turnover mechanism 7-4.
As shown in fig. 5, the labeling device 11 is used for labeling the tag plate on the labeling station with an RFID sticker.
The labeling device 11 is arranged below the table top of the machine frame 1 and comprises a frame body, the frame body is arranged on a slideway of the machine frame 1, and after a clamp at the slideway is loosened, the frame body can be pulled out to realize maintenance or quick replacement of the labeling device 11.
The frame body is provided with a first reel 11-1 for placing the RFID sticker paper roll and a second reel 11-6 for placing the release paper roll separated from the RFID sticker paper roll, and the first reel 11-1 and the second reel 11-6 are driven by a motor to synchronously rotate.
The frame body is also provided with a first roller way 11-2, a second roller way 11-5, a stripper 11-3, a label sticking head 11-4, a label sticking driving cylinder 11-7 and a second code scanning gun 11-9.
The free end of the RFID sticker scroll is connected to the stripper 11-3 through the first roller way 11-2, the release paper stripped by the stripper 11-3 is wound to the second reel 11-6 through the second roller way 11-5, and the attachable part (with the RFID tag and the two-dimensional code and an adhesive layer on the upward side) left after stripping is connected to the label head 11-4. The labeling driving cylinder 11-7 is used for driving the labeling head 11-4 to move up and down. The labeling head 11-4 drives the labeling paper to move upwards to realize labeling action.
The second code scanning gun 11-9 is used for scanning the two-dimensional code on the RFID sticker to be pasted.
As shown in fig. 2, a labeling window 11-8 corresponding to the labeling head 11-4 is arranged at a labeling station on the table top of the frame 1; a tag reading device 11-10 is installed at the side of the labeling window 11-8, and the tag reading device 11-10 is used for reading information in the RFID label paper during labeling. When the nameplate reaches the labeling window 11-8, the labeling head 11-4 moves upwards, and the RFID label paper is attached to the bottom of the nameplate.
As shown in fig. 4 and 6, the production assembly device further comprises a third movement device 8 for transferring the nameplate from the second movement device 7 to the mounting robot 9.
Specifically, the third moving device 8 includes a fourth longitudinal moving mechanism 8-1 mounted on the frame 1 and a second stage 8-2 that moves back and forth driven by the fourth longitudinal moving mechanism 8-1.
The fourth longitudinal moving mechanism 8-1 adopts a motor-screw-guide rail structure form to realize linear movement.
The top of the second carrying platform 8-2 is used for placing nameplates. Specifically, the second carrying platform 8-2 horizontally extends out in a cantilever manner leftwards, a U-shaped placing groove is formed in the top of the second carrying platform, and the left end of the placing groove is opened; the bottom of the placing groove is also provided with a U-shaped groove which is penetrated up and down and runs left and right, and the left end of the U-shaped groove is opened and is used for being matched with the second sucker 7-5.
The installation manipulator 9 is used for placing the nameplate with the completed marking and labeling into the electric energy meter.
Specifically, the mounting manipulator 9 includes a third lateral movement mechanism 9-1, a lifting mechanism 9-2, a third longitudinal movement mechanism 9-3, and an operating mechanism 9-4.
The third transverse moving mechanism 9-1 is arranged on the frame 1, the lifting mechanism 9-2 is arranged at the moving end of the third transverse moving mechanism 9-1, the third longitudinal moving mechanism 9-3 is arranged at the moving end of the lifting mechanism 9-2, and the operating mechanism 9-4 is arranged at the moving end of the third longitudinal moving mechanism 9-3. The third transverse moving mechanism 9-1, the lifting mechanism 9-2 and the third longitudinal moving mechanism 9-3 all adopt the structure form of a motor, a lead screw and a guide rail to form an XYZ rectangular coordinate system mechanical arm, and the operating mechanism 9-4 is driven to realize space movement.
As shown in fig. 6 and 7, the operating mechanism 9-4 is used for holding a nameplate and comprises a body, and a pushing mechanism 9-4-3, a clamping mechanism 9-4-2 and a third sucking disc 9-4-1 are sequentially arranged on the body from left to right.
The pushing mechanism 9-4-3 comprises a telescopic cylinder arranged on the body and a push roller arranged at the lower end of the telescopic cylinder, wherein the push roller is arranged in a front-back trend.
The clamping mechanism 9-4-2 is provided with a front claw and a rear claw, and is driven by an air cylinder to synchronously act so as to realize clamping and loosening.
The push roller, the claw of the clamping mechanism 9-4-2 and the third sucker 9-4-1 are all positioned below the body.
As shown in fig. 1 and 6, the transportation line 2 is further provided with a positioning opening and closing device 10 for positioning the electric energy meter and opening and closing the upper cover plate 12 of the electric energy meter.
Specifically, the positioning opening and closing device 10 includes a frame 10-1 connected to the frame of the transport line 2 by a lifting device and located above the transport line 2. The frame 10-1 is provided with a clamping mechanism for fixing the electric energy meter, and the clamping mechanism comprises a clamping cylinder, a positioning block and the like. The frame 10-1 is further provided with a third turnover mechanism 10-2, the third turnover mechanism 10-2 comprises a rotating rod driven by a motor, the tail end of the rotating rod is provided with a fourth sucker 10-3, and the fourth sucker 10-3 is used for being adsorbed on a cover plate 12 of the electric energy meter.
The positioning opening and closing device 10 further comprises a jacking device which is arranged on the frame body of the conveying line 2 and used for lifting the electric energy meter. The upper end of the jacking device is used for being matched with the bottom of the electric energy meter or the tray for loading the electric energy meter in a positioning mode.
The production assembly method based on the electric energy meter nameplate production assembly device comprises the following specific steps of:
step 1, blank nameplate feeding: the first turnover mechanism 3-3 of the feeding mechanism 3 acts to enable the first sucker 3-6 to face upwards, then the first telescopic mechanism 3-5 of the feeding mechanism 3 stretches, the first sucker 3-6 absorbs the nameplate at the bottommost part in the feeding groove 3-1, then the first telescopic mechanism 3-5 retracts, the first sucker 3-6 takes the nameplate out of the feeding groove 3-1, the first turnover mechanism 3-3 acts to enable the first sucker 3-6 to face downwards, the first sucker 3-6 releases the absorbed nameplate, and the nameplate falls onto the first carrying platform 5-2 of the first moving device 5.
Then the feeding mechanism 3 returns to the initial position and waits for the next nameplate to be sucked.
Step 2, coding: the first moving device 5 moves the nameplate to the coding station at the left end, the coding device 6 starts coding, and the smoking equipment starts absorbing smoke dust. After the code is carved, the carved two-dimensional code is scanned by the code scanning device 4 and is transmitted to a control system (upper computer) to verify whether the two-dimensional code is correct or not.
Then the first mobile device 5 and the code scanning device 4 return to the initial positions and wait for the next feeding and code scanning.
Step 3, labeling: the second moving device 7 moves the nameplate to a labeling station, the labeling device 11 attaches the RFID sticker to the bottom of the nameplate, the second code scanning gun 11-9 scans the two-dimensional code on the RFID sticker, and the label reading device 11-10 reads the label information in the RFID sticker.
The labelling device 11 then waits for the next nameplate to reach the labelling station.
Step 4, verifying and classifying: the control system verifies whether the two-dimensional code on the RFID sticker, the label information in the RFID sticker and the two-dimensional code carved in the step 2 are consistent; if the positions are inconsistent, the second moving device 7 places the nameplate into a station of the unqualified product, the unqualified product leaves the frame 1 along the chute, the subsequent steps are not executed any more, the second moving device 7 returns to the original position, and the next nameplate just after the imprinting is waited to be absorbed; if so, the second mobile device 7 places the nameplate on the second carrier 8-2 of the third mobile device 8: the concrete steps are that the second moving device 7 lifts up the nameplate and moves the nameplate to the left side of the second carrying platform 8-2 through the second longitudinal moving mechanism 7-1 and the second telescopic mechanism 7-3, then the second turnover mechanism 7-4 acts to enable the second sucker 7-5 and the nameplate to face upwards, then the second transverse moving mechanism 7-2 of the second moving device 7 acts to push the second sucker 7-5 into a U-shaped groove of the second carrying platform 8-2, and then the second telescopic mechanism 7-3 enables the second sucker 7-5 and the nameplate to fall down, the second sucker 7-5 is released, and the nameplate falls onto the second carrying platform 8-2; the second mobile device 7 then returns to the initial position and waits for the next nameplate to be completely imprinted.
Step 5, positioning and uncovering the electric energy meter: the electric energy meter on the transportation line 2 is jacked up by the jacking device of the positioning opening and closing device 10, then the frame 10-1 is dropped down and sleeved on the outer side of the electric energy meter by the lifting device of the positioning opening and closing device 10, and the clamping mechanism on the frame 10-1 acts to clamp and position the electric energy meter. The fourth sucker 10-3 on the frame 10-1 adsorbs the cover plate 12 of the electric energy meter, and then the third turnover mechanism 10-2 of the positioning and opening device 10 acts to rotate and open the cover plate 12.
Step 6, placing nameplates: the third suction cup 9-4-1 of the end operating mechanism 9-4 of the mounting manipulator 9 sucks the nameplate on the second carrying platform 8-2 from above (the second carrying platform 8-2 moves to a proper position in advance), then the clamping mechanism 9-4-2 clamps the front and back sides of the nameplate, the nameplate moves to the upper side of the cover plate 12, the right end of the nameplate approaches to the first clamping groove 12-1 on the right side, then the operating mechanism 9-4 moves to the right, the right end of the nameplate is inserted into the first clamping groove 12-1 on the inner side of the cover plate 12, then the third suction cup 9-4-1 on the right side of the clamping mechanism 9-4-2 is released, the push roller on the left side of the clamping mechanism 9-4-2 moves downwards, the left half part of the nameplate is deformed, then the operating mechanism 9-4 moves slightly to the left, the left end of the nameplate is inserted into the second clamping groove 12-2 on the inner side of the cover plate 12, and finally the clamping mechanism 9-4-2 is released.
Step 7, closing the cover: the third turnover mechanism 10-2 of the positioning opening and closing device 10 acts reversely to close the cover plate 12, the fourth sucker 10-3 releases the cover plate 12, then the clamping mechanism on the frame 10-1 is released, the lifting device lifts the frame 10-1, and the lifting device falls down to enable the electric energy meter to be placed on the conveying line 2 again. At the same time, the mounting manipulator 9 returns to the initial position and waits for the operation of the next successfully verified nameplate.
Claims (4)
1. An electric energy meter nameplate production assembly quality, its characterized in that: comprises a frame (1) and a conveying line (2) which is arranged at the front side of the frame (1) and is used for conveying the electric energy meter;
the automatic marking machine also comprises a feeding mechanism (3), a code scanning device (4), a first moving device (5), a marking device (6), a second moving device (7), an installation manipulator (9) and a marking device (11) which are arranged on the frame (1);
the feeding mechanism (3) is used for placing a blank nameplate on the first mobile device (5);
the first mobile device (5) is used for conveying the blank nameplate to the coding station;
the coding device (6) is used for coding two-dimensional codes for blank nameplates of coding stations;
the code scanning device (4) is used for scanning the two-dimensional code carved on the nameplate;
the labeling device (11) is used for labeling the nameplate on the labeling station with RFID (radio frequency identification) labeling paper;
the second moving device (7) is used for driving the nameplate to move between the marking station and the labeling station;
the mounting manipulator (9) is used for placing the nameplate with the engraved codes and the labeled marks into the electric energy meter;
the transportation line (2) is also provided with a positioning opening and closing device (10) for positioning the electric energy meter and opening and closing an upper cover plate (12) of the electric energy meter;
a third mobile device (8) for transferring the nameplate from the second mobile device (7) to the mounting robot (9);
the second moving device (7) comprises a second longitudinal moving mechanism (7-1), a second transverse moving mechanism (7-2), a second telescopic mechanism (7-3), a second turnover mechanism (7-4) and a second sucker (7-5);
the second longitudinal moving mechanism (7-1) is arranged on the frame (1), the second transverse moving mechanism (7-2) is arranged at the moving end of the second longitudinal mechanism, the second telescopic mechanism (7-3) is vertically arranged at the moving end of the second transverse moving mechanism (7-2), the second turnover mechanism (7-4) is arranged at the moving end of the second telescopic mechanism (7-3) and the rotating axis is arranged in a front-back trend, and the second sucker (7-5) is used for sucking nameplates and is arranged at the rotating end of the second turnover mechanism (7-4);
the third moving device (8) comprises a fourth longitudinal moving mechanism (8-1) arranged on the frame (1) and a second carrying platform (8-2) which moves back and forth under the drive of the fourth longitudinal moving mechanism (8-1);
the top of the second carrying platform (8-2) is used for placing a nameplate; the second carrying platform (8-2) horizontally extends out of the left cantilever, a U-shaped placing groove is formed in the top of the second carrying platform, and the left end of the placing groove is opened; the bottom of the placing groove is also provided with a U-shaped groove which is penetrated up and down and runs left and right, and the left end of the U-shaped groove is opened and is used for being matched with the second sucker (7-5);
the mounting manipulator (9) comprises a third transverse moving mechanism (9-1), a lifting mechanism (9-2), a third longitudinal moving mechanism (9-3) and an operating mechanism (9-4);
the third transverse moving mechanism (9-1) is arranged on the frame (1), the lifting mechanism (9-2) is arranged at the moving end of the third transverse moving mechanism (9-1), the third longitudinal moving mechanism (9-3) is arranged at the moving end of the lifting mechanism (9-2), the operating mechanism (9-4) is arranged at the moving end of the third longitudinal moving mechanism (9-3), and the operating mechanism (9-4) is used for holding a nameplate;
the operating mechanism (9-4) comprises a body, and a pushing mechanism (9-4-3), a clamping mechanism (9-4-2) and a third sucker (9-4-1) are sequentially arranged on the body from left to right;
the pushing mechanism (9-4-3) comprises a telescopic cylinder arranged on the body and a push roller arranged at the lower end of the telescopic cylinder, and the push roller is arranged in a front-back trend;
the clamping mechanism (9-4-2) is provided with a front claw and a rear claw;
the push roller, the clamping claw of the clamping mechanism (9-4-2) and the third sucker (9-4-1) are all positioned below the body;
the production assembly steps are as follows:
step 1, blank nameplate feeding: the first turnover mechanism (3-3) of the feeding mechanism (3) acts to enable the first sucker (3-6) to face upwards, then the first telescopic mechanism (3-5) of the feeding mechanism (3) stretches, the first sucker (3-6) absorbs the bottommost nameplate in the feeding groove (3-1), then the first telescopic mechanism (3-5) retracts, the first sucker (3-6) takes the nameplate out of the feeding groove (3-1), the first turnover mechanism (3-3) acts to enable the first sucker (3-6) to face downwards, the first sucker (3-6) releases the absorbed nameplate, and the nameplate falls onto the first carrier (5-2) of the first moving device (5);
step 2, coding: the first mobile device (5) moves the nameplate to the coding station, the coding device (6) starts coding, and the coded two-dimensional code is scanned by the code scanning device (4) to verify whether the coded two-dimensional code is correct or not;
step 3, labeling: the second moving device (7) moves the nameplate to a labeling station, the labeling device (11) pastes the RFID sticker at the bottom of the nameplate, the second code scanning gun (11-9) scans the two-dimensional code on the RFID sticker, and the label reading device (11-10) reads the label information in the RFID sticker;
step 4, verifying and classifying: verifying whether the two-dimensional code on the RFID sticker, the label information in the RFID sticker and the two-dimensional code carved in the step 2 are consistent; if the positions of the nameplates are inconsistent, the second moving device (7) places the nameplates into unqualified product stations, and if the positions of the nameplates are inconsistent, the second moving device (7) places the nameplates on a second carrying platform (8-2) of the third moving device (8): the second moving device (7) moves the nameplate to the left side of the second carrying platform (8-2), meanwhile, the second telescopic mechanism (7-3) and the second turnover mechanism (7-4) of the second moving device (7) act to enable the second sucker (7-5) and the nameplate of the second moving device (7) to face upwards and lift, then the second transverse moving mechanism (7-2) of the second moving device (7) acts to push the second sucker (7-5) into the U-shaped groove of the second carrying platform (8-2), and then the second telescopic mechanism (7-3) enables the second sucker (7-5) and the nameplate to fall down, the second sucker (7-5) is released, and the nameplate is enabled to fall onto the second carrying platform (8-2);
step 5, positioning and uncovering the electric energy meter: the lifting device of the positioning opening and closing device (10) lifts the electric energy meter on the transportation line (2), then the lifting device of the positioning opening and closing device (10) drops the frame (10-1) and sleeves the frame on the outer side of the electric energy meter, and the clamping mechanism on the frame (10-1) acts to realize clamping and positioning of the electric energy meter; a fourth sucker (10-3) on the frame (10-1) adsorbs a cover plate (12) of the electric energy meter, and then a third turnover mechanism (10-2) of the positioning opening and closing device (10) acts to open the cover plate (12);
step 6, placing nameplates: a third sucker (9-4-1) of an end operating mechanism (9-4) of the manipulator (9) is installed to suck the nameplate on the second carrying platform (8-2) from above, then the clamping mechanism (9-4-2) clamps the front side and the rear side of the nameplate, the nameplate is moved to the upper side of the cover plate (12), then the operating mechanism (9-4) moves right, the right end of the nameplate is inserted into a first clamping groove (12-1) on the inner side of the cover plate (12), then the third sucker (9-4-1) on the right side of the clamping mechanism (9-4-2) is released, a push roller on the left side of the clamping mechanism (9-4-2) moves downwards to deform the left half part of the nameplate, then the operating mechanism (9-4) moves left, the left end of the nameplate is inserted into a second clamping groove (12-2) on the inner side of the cover plate (12), and finally the clamping mechanism (9-4-2) is released;
step 7, closing the cover: the third turnover mechanism (10-2) of the positioning opening and closing device (10) acts reversely to close the cover plate (12), the fourth sucker (10-3) releases the cover plate (12), then the clamping mechanism on the frame (10-1) is released, the lifting device lifts the frame (10-1), and the lifting device falls down to enable the electric energy meter to be replaced on the conveying line (2).
2. The power meter nameplate manufacturing and assembling device of claim 1, further comprising: the feeding mechanism (3) comprises a machine body arranged on the frame (1), a vertical feeding groove (3-1) is arranged on the machine body, the nameplates are horizontally stacked in the feeding groove (3-1), and a window is arranged at the bottom of the feeding groove (3-1);
the machine body is also provided with a first turnover mechanism (3-3), the rotating end of the first turnover mechanism (3-3) is provided with a first telescopic mechanism (3-5), and the moving end of the first telescopic mechanism (3-5) is provided with a first sucker (3-6) for penetrating through a window to absorb a nameplate at the bottommost part in the feeding groove (3-1);
a discharge hole (3-4) is formed in the bottom of the machine body, and a space is reserved between the bottom of the discharge hole (3-4) and the table top of the machine frame (1);
the first moving device (5) comprises a first transverse moving mechanism (5-1) arranged on the frame (1) and a first carrying platform (5-2) which moves left and right under the drive of the first transverse moving mechanism (5-1), and when the first carrying platform (5-2) moves to the lower part of the discharge hole (3-4), the first carrying platform receives a nameplate falling from the discharge hole (3-4).
3. The power meter nameplate manufacturing and assembling device of claim 1, further comprising: the positioning opening and closing device (10) comprises a frame (10-1) which is connected with the frame body of the conveying line (2) through a lifting device and is positioned above the conveying line (2), and a clamping mechanism for fixing the electric energy meter is arranged on the frame (10-1); the frame (10-1) is also provided with a third turnover mechanism (10-2), the tail end of the third turnover mechanism (10-2) is provided with a fourth sucker (10-3), and the fourth sucker (10-3) is used for being adsorbed on a cover plate (12) of the electric energy meter;
the positioning opening and closing device (10) further comprises a jacking device which is arranged on the frame body of the conveying line (2) and used for lifting the electric energy meter.
4. The power meter nameplate manufacturing and assembling device of claim 1, further comprising: the labeling device (11) is arranged below the table top of the frame (1) and comprises a frame body, wherein a first reel (11-1) for placing an RFID (radio frequency identification) paper roll and a second reel (11-6) for placing a release paper roll separated from the RFID paper roll are arranged on the frame body;
the frame body is also provided with a first roller way (11-2), a second roller way (11-5), a stripper (11-3), a labeling head (11-4), a labeling driving cylinder (11-7) and a second code scanning gun (11-9);
the free end of the RFID sticker paper roll is connected to a stripper (11-3) through a first roller way (11-2), release paper stripped by the stripper (11-3) is wound to a second roller wheel (11-6) through a second roller way (11-5), and the stickable part left after stripping is connected to a label pasting head (11-4); the labeling driving cylinder (11-7) is used for driving the labeling head (11-4) to move up and down;
the second code scanning gun (11-9) is used for scanning a two-dimensional code on the RFID sticker to be pasted;
a labeling window (11-8) corresponding to the labeling head (11-4) is arranged at a labeling station on the table top of the frame (1); a tag reading device (11-10) is arranged beside the labeling window (11-8), and the tag reading device (11-10) is used for reading information in the RFID label paper when labeling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210577836.2A CN114770140B (en) | 2022-05-25 | 2022-05-25 | Electric energy meter nameplate production and assembly device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210577836.2A CN114770140B (en) | 2022-05-25 | 2022-05-25 | Electric energy meter nameplate production and assembly device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114770140A CN114770140A (en) | 2022-07-22 |
| CN114770140B true CN114770140B (en) | 2023-08-11 |
Family
ID=82407937
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210577836.2A Active CN114770140B (en) | 2022-05-25 | 2022-05-25 | Electric energy meter nameplate production and assembly device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114770140B (en) |
Citations (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09290811A (en) * | 1996-04-26 | 1997-11-11 | Matsushita Electric Works Ltd | Automatic name plate affixing machine |
| CN105172382A (en) * | 2015-10-15 | 2015-12-23 | 苏州实创德光电科技有限公司 | Automatic nameplate laser code spraying device and using method thereof |
| KR20160000839U (en) * | 2014-09-02 | 2016-03-10 | 대우조선해양 주식회사 | Mounting Device for a Name Plate |
| CN107720395A (en) * | 2017-10-26 | 2018-02-23 | 江苏协昌电子科技股份有限公司 | The attachment mechanism of controller for electric vehicle sponge |
| CN207207459U (en) * | 2017-10-10 | 2018-04-10 | 武汉雷恩博激光科技有限公司 | A kind of nameplate automatic marking machine |
| CN108973366A (en) * | 2018-07-26 | 2018-12-11 | 广州凌绝顶智能设备有限公司 | A kind of automatic nameplate mark bending machine |
| CN208746460U (en) * | 2018-09-30 | 2019-04-16 | 许昌裕同印刷包装有限公司 | A kind of nameplate pastes machine |
| CN110127154A (en) * | 2019-05-15 | 2019-08-16 | 宁波三星智能电气有限公司 | A kind of ammeter dress name plate device |
| CN110181256A (en) * | 2019-05-15 | 2019-08-30 | 宁波三星智能电气有限公司 | A kind of full-automatic electricity meter dress name plate device |
| CN110589097A (en) * | 2019-10-10 | 2019-12-20 | 昆山萨满生物科技有限公司 | Packaging machine |
| CN110861815A (en) * | 2019-10-09 | 2020-03-06 | 广东贝贝机器人有限公司 | Labeling and code scanning device and labeling method for earphone packaging box |
| CN111112972A (en) * | 2019-12-20 | 2020-05-08 | 柏思齐 | Full-automatic electric energy meter nameplate mounting equipment and method |
| CN211162745U (en) * | 2019-12-09 | 2020-08-04 | 航天亮丽电气有限责任公司 | Automatic data plate installation equipment of electric energy meter |
| CN212364842U (en) * | 2020-05-20 | 2021-01-15 | 南斗六星系统集成有限公司 | Automatic change detection assembly line |
| CN215362259U (en) * | 2021-06-16 | 2021-12-31 | 郭贵元 | Electronic tag pasting machine based on automatic engraving of nameplate under ammeter |
| CN215658875U (en) * | 2021-09-22 | 2022-01-28 | 元启工业技术有限公司 | Device for quickly installing nameplate of electric energy meter on line |
| CN215753535U (en) * | 2020-12-25 | 2022-02-08 | 东方电气集团科学技术研究院有限公司 | Automatic labeling machine |
-
2022
- 2022-05-25 CN CN202210577836.2A patent/CN114770140B/en active Active
Patent Citations (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09290811A (en) * | 1996-04-26 | 1997-11-11 | Matsushita Electric Works Ltd | Automatic name plate affixing machine |
| KR20160000839U (en) * | 2014-09-02 | 2016-03-10 | 대우조선해양 주식회사 | Mounting Device for a Name Plate |
| CN105172382A (en) * | 2015-10-15 | 2015-12-23 | 苏州实创德光电科技有限公司 | Automatic nameplate laser code spraying device and using method thereof |
| CN207207459U (en) * | 2017-10-10 | 2018-04-10 | 武汉雷恩博激光科技有限公司 | A kind of nameplate automatic marking machine |
| CN107720395A (en) * | 2017-10-26 | 2018-02-23 | 江苏协昌电子科技股份有限公司 | The attachment mechanism of controller for electric vehicle sponge |
| CN108973366A (en) * | 2018-07-26 | 2018-12-11 | 广州凌绝顶智能设备有限公司 | A kind of automatic nameplate mark bending machine |
| CN208746460U (en) * | 2018-09-30 | 2019-04-16 | 许昌裕同印刷包装有限公司 | A kind of nameplate pastes machine |
| CN110181256A (en) * | 2019-05-15 | 2019-08-30 | 宁波三星智能电气有限公司 | A kind of full-automatic electricity meter dress name plate device |
| CN110127154A (en) * | 2019-05-15 | 2019-08-16 | 宁波三星智能电气有限公司 | A kind of ammeter dress name plate device |
| CN110861815A (en) * | 2019-10-09 | 2020-03-06 | 广东贝贝机器人有限公司 | Labeling and code scanning device and labeling method for earphone packaging box |
| CN110589097A (en) * | 2019-10-10 | 2019-12-20 | 昆山萨满生物科技有限公司 | Packaging machine |
| CN211162745U (en) * | 2019-12-09 | 2020-08-04 | 航天亮丽电气有限责任公司 | Automatic data plate installation equipment of electric energy meter |
| CN111112972A (en) * | 2019-12-20 | 2020-05-08 | 柏思齐 | Full-automatic electric energy meter nameplate mounting equipment and method |
| CN212364842U (en) * | 2020-05-20 | 2021-01-15 | 南斗六星系统集成有限公司 | Automatic change detection assembly line |
| CN215753535U (en) * | 2020-12-25 | 2022-02-08 | 东方电气集团科学技术研究院有限公司 | Automatic labeling machine |
| CN215362259U (en) * | 2021-06-16 | 2021-12-31 | 郭贵元 | Electronic tag pasting machine based on automatic engraving of nameplate under ammeter |
| CN215658875U (en) * | 2021-09-22 | 2022-01-28 | 元启工业技术有限公司 | Device for quickly installing nameplate of electric energy meter on line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114770140A (en) | 2022-07-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110834931A (en) | Automatic assembly line of network terminal | |
| CN106211736B (en) | Fingerprint button module bender | |
| CN210364732U (en) | Full-automatic double-station mobile phone shell labeling production line of continuous flow type | |
| CN115230187A (en) | Preparation device and preparation method of battery insulating cover | |
| CN107954043B (en) | Full-automatic plastic bag labeller | |
| CN114394301A (en) | Automatic labeller of multi-angle constructs | |
| CN114770140B (en) | Electric energy meter nameplate production and assembly device and method | |
| CN211418722U (en) | Automatic assembly line of network terminal | |
| CN111348236A (en) | Inductor and detection packaging equipment and method thereof | |
| CN107128532B (en) | Full-automatic equipment for sticking and wrapping high-temperature adhesive and labeling golden finger | |
| CN216970134U (en) | Full-automatic sticking film machine | |
| CN214730361U (en) | Automatic labeling machine | |
| CN210311252U (en) | Automatic labeling machine | |
| CN113335689A (en) | Labeling equipment | |
| CN220243838U (en) | Code printing and labeling equipment | |
| CN110683147A (en) | SMD material automatic labeling and boxing equipment | |
| CN111348238A (en) | Inductor carrying device and method for inductor detection packaging equipment | |
| CN215437319U (en) | Labeling equipment | |
| CN219468958U (en) | X-ray paster point material machine | |
| CN217100824U (en) | Glove labeling machine | |
| CN218930075U (en) | Automatic labeling and blanking equipment | |
| CN220795846U (en) | Automatic data magnetic writing device for smart card production | |
| CN211605311U (en) | Battery rubber coating twines gluey equipment | |
| CN213386890U (en) | Paper feeding device for RFID labeling machine | |
| CN210761697U (en) | Circular data plate is opened to glue and is torn adhesive tape detection mechanism and data plate sticking machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231107 Address after: No.6, Jindu Road, Laishan District, Yantai City, Shandong Province Patentee after: YANTAI DONGFANG WISDOM ELECTRIC Co.,Ltd. Patentee after: STATE GRID JIBEI ELECTRIC POWER Co.,Ltd. Address before: No.6, Jindu Road, Laishan District, Yantai City, Shandong Province Patentee before: YANTAI DONGFANG WISDOM ELECTRIC Co.,Ltd. |
|
| TR01 | Transfer of patent right |