CN114734657A - Equipment layout for processing glass fiber reinforced plastic boat based on industrial robot - Google Patents
Equipment layout for processing glass fiber reinforced plastic boat based on industrial robot Download PDFInfo
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- CN114734657A CN114734657A CN202210279457.5A CN202210279457A CN114734657A CN 114734657 A CN114734657 A CN 114734657A CN 202210279457 A CN202210279457 A CN 202210279457A CN 114734657 A CN114734657 A CN 114734657A
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- 238000012545 processing Methods 0.000 title claims abstract description 23
- 239000011152 fibreglass Substances 0.000 title abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 87
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 239000003365 glass fiber Substances 0.000 claims description 25
- 239000000428 dust Substances 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 15
- 238000012360 testing method Methods 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000005498 polishing Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims 9
- 239000011151 fibre-reinforced plastic Substances 0.000 claims 9
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000011521 glass Substances 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 239000007921 spray Substances 0.000 abstract description 8
- 238000004887 air purification Methods 0.000 abstract description 3
- 239000011347 resin Substances 0.000 description 15
- 229920005989 resin Polymers 0.000 description 15
- 230000006872 improvement Effects 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000012958 reprocessing Methods 0.000 description 5
- 239000011162 core material Substances 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000006082 mold release agent Substances 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009787 hand lay-up Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3067—Ships
- B29L2031/307—Hulls
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention discloses an equipment layout for processing a glass fiber reinforced plastic boat based on an industrial robot, which comprises a transportation mechanism and a plurality of spraying rooms; the conveying mechanism comprises a plurality of transverse moving rails and at least one mold carrying vehicle, the transverse moving rails extend leftwards and rightwards and are arranged, two transverse moving rails are respectively called as a first rail and a second rail, the first rail and the second rail are respectively arranged in front of and behind the spraying room, a plurality of trolley channels extending forwards and backwards are arranged between the first rail and the second rail, part of the trolley channels are called as spraying channels, the spraying channels and the spraying room are arranged in a one-to-one correspondence mode, one trolley channel is called as a backflow channel, and the backflow channel is arranged beside the spraying room. A plurality of spray rooms can be intensively arranged in one area, so that power supply lines, network lines, compressed air pipelines, air purification pipelines and the like can be conveniently arranged at the spray rooms, an industrial robot can be conveniently installed in the spray rooms for spraying, and the automatic production degree can be favorably improved.
Description
Technical Field
The invention relates to the field of ship manufacturing, in particular to an equipment layout for processing a glass fiber reinforced plastic boat based on an industrial robot.
Background
In the process of manufacturing a glass fiber reinforced plastic boat, the boat body is usually formed by a hand lay-up method, in which a glass fiber cloth is laid on a mold coated with a release agent by hand, and the glass fiber cloth is impregnated with a resin while being coated with the resin, and then cured and released. The hand pasting method has low production efficiency, unstable process quality and is easily influenced by the level, experience and labor attitude of operators, and the industrial robot is in the current trend to complete part or all of the processes, for example, the industrial robot is used for spraying glass fibers and resins. However, the existing layout of the processing equipment is not suitable for installing an industrial robot and is not conducive to realizing automated production, and thus, the existing layout of the processing equipment needs to be improved.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the equipment layout for processing the glass fiber reinforced plastic boat based on the industrial robot is provided, so that one or more technical problems in the prior art are solved, and at least one beneficial choice or creation condition is provided.
The solution of the invention for solving the technical problem is as follows:
the equipment layout for processing the glass fiber reinforced plastic boat based on the industrial robot comprises a transportation mechanism and a plurality of spraying rooms, wherein the spraying rooms are sequentially arranged from left to right, and a spraying robot is arranged in each spraying room; the conveying mechanism comprises a plurality of transverse moving rails and at least one mould carrying vehicle, the transverse moving rails extend leftwards and rightwards and are arranged, wherein two transverse moving rails are respectively called a first rail and a second rail, the first rail and the second rail are respectively arranged in front of and behind the spraying room, a plurality of trolley channels extending forwards and backwards are arranged between the first rail and the second rail, the trolley channels are sequentially arranged from left to right, part of the trolley channels are called spraying channels, the spraying channels are arranged in one-to-one correspondence with the spraying room, the spraying channels penetrate through the spraying room, one of the trolley channels is called a return channel, and the return channel is arranged beside the spraying room; the transverse moving track and the trolley channel are matched with the mould carrying vehicle.
According to the technical scheme, when the glass fiber reinforced plastic boat is produced and processed, the forming die is placed on the die carrier vehicle, then the forming die is moved to the spraying room for spraying the release agent through the first rail and the spraying channel and is sprayed with the release agent, after the release agent is sprayed, the forming die is moved to the second rail along the spraying channel along with the die carrier vehicle, then the forming die is moved to the first rail through the second rail and the backflow channel, then the forming die is moved to the spraying room for spraying the gel coat through the corresponding spraying channel, and after the gel coat is formed, the forming die is moved to the spraying room for spraying the glass fiber and the resin through the backflow channel and the first rail. The setting that the mould carried the car is convenient for remove the great hull part of volume, and through setting up transport mechanism, a plurality of spraying rooms can concentrate the setting in a region, are convenient for lay power supply line, network line, compressed air pipeline, air purification pipeline etc. in spraying room department, are convenient for install industrial robot in the spraying room and carry out the spraying, are favorable to improving automated production's degree.
As a further improvement of the technical scheme, the number of the spraying rooms is at least two, and the two spraying rooms are respectively called a gel coat room and a glass fiber room.
By the technical scheme, gel coats and glass fiber resins which need to be sprayed in the production process of the glass fiber reinforced plastic ship body can be respectively sprayed in the two spraying rooms, so that the mutual impurity pollution of the coatings is prevented.
As a further improvement of the technical scheme, the traverse rail is provided with a guide rail arranged transversely and a traverse table arranged on the upper side of the guide rail, the traverse table is connected with the guide rail in a left-right sliding manner, and the bottom surface of the trolley channel is consistent with the top surface of the traverse table in height; the bottom that the mould carried the car is equipped with a plurality of removal wheels, the setting of extending about the pivot of removing the wheel.
Through the technical scheme, the moving wheel of the mold vehicle loader faces a fixed direction, and the mold vehicle loader can stably move back and forth in the trolley channel; by setting the height of the bottom surface of the trolley channel to be consistent with that of the top surface of the transverse moving table, the mold carrier vehicle can stably move to the transverse moving table when moving to the transverse moving rail along the trolley channel, and the mold trolley can stably and transversely move to the required trolley channel along with the transverse moving table on the transverse moving table.
As a further improvement of the above technical solution, an area to be sprayed is provided between the spray booth and the first rail.
Through above-mentioned technical scheme, the mould year car of first track department can move to waiting to spout the region, even the spraying room is occupied also can move to the front side of corresponding spraying room, leave first track, prevents to cause the jam to first track.
As a further improvement of the above technical solution, a reworking area is provided between the painting booth and the second rail.
By the technical scheme, the semi-finished part moved out of the release agent room can be pasted with a shielding film in a reprocessing area and shield certain preset positions, so that the semi-finished part meets the requirement of subsequent gel coat spraying; the semi-finished parts moved out from the glass fiber room can flatten and compact the sprayed glass fiber resin in the reprocessing area and discharge air, so that the structure of the produced glass fiber reinforced plastic boat is more stable.
As a further improvement of the above technical solution, one of the traverse rails is referred to as a third rail, the third rail is disposed behind the second rail, and a curing room is disposed between the second rail and the third rail; the backflow channel is provided with an extension section, the extension section is arranged between the second rail and the third rail, a plurality of curing channels are arranged between the second rail and the third rail, and the curing channels penetrate through the curing room.
Through the technical scheme, the semi-finished parts after being sprayed with the gel coats and the semi-finished parts after being sprayed with the glass fiber resin can be moved to the curing rooms through the second rail, and an independent curing room is not required to be configured for each spraying room, so that the production and maintenance cost is reduced; the cured semi-finished part can move to the first rail through the third rail, the extension section and the backflow channel, and then is sent into a corresponding spraying room to carry out the next procedure.
As a further improvement of the technical scheme, a manual application station is arranged between the second rail and the third rail and is arranged on the left side or the right side of the curing room.
Through the technical scheme, the surface felt can be applied by feeding the surface felt into a manual application station after the gel coat is cured and formed, and the core material is reinforced by feeding the surface felt into the manual application station after the glass fiber resin is cured and formed, so that the produced glass fiber reinforced plastic boat is more attractive and has higher structural strength.
As a further improvement of the above technical solution, a demolding station is disposed at the rear side of the third rail, a return channel is disposed between the third rail and the first rail, and the return channel are disposed at the left end and the right end of the first rail respectively.
Through the technical scheme, the semi-finished parts after the spraying process and the curing process can be moved to the demolding station for demolding, the forming mold and the mold vehicle can return to the first rail along the return channel after demolding, next production is carried out, and the mold vehicle at the return channel cannot influence each other.
As a further improvement of the technical scheme, a die cleaning station is arranged on the left side or the right side of the spraying room, and the return channel penetrates through the die cleaning station.
Through above-mentioned technical scheme, the forming die after the drawing of patterns can clean the arrangement in clean station department, prevents to cause adverse effect to next production.
As a further improvement of the technical scheme, the conveying mechanism further comprises an assembly vehicle, a dust removing room is arranged on the rear side of the third track, and a cutting robot is arranged in the dust removing room.
Through above-mentioned technical scheme, the semi-manufactured goods part after the drawing of patterns is put on assembly year car, then removes to the dust removal room and cuts the trompil, and the dust that produces in the cutting trompil in-process can be retrieved to the dust removal room.
As a further improvement of the above technical solution, one of the traverse rails is referred to as a fourth rail, the fourth rail is disposed behind the third rail, the dust removing room is disposed between the third rail and the fourth rail, an assembling channel and a return channel are further disposed between the third rail and the fourth rail, the dust removing room is provided with a cutting station and a polishing station, the cutting robot is disposed at the cutting station, an assembling station is disposed between the dust removing room and the third rail, the assembling channel passes through the assembling station and the polishing station, and the fourth rail, the return channel and the assembling channel are all adapted to the assembling vehicle; and a test water tank and a plurality of assembly stations are arranged beside the fourth rail.
Through the technical scheme, the semi-finished parts with the cut holes can be moved back to the third rail, then the semi-finished parts are moved to the assembling stations along the assembling channel to be assembled into the ship body, the ship body is assembled and then enters the polishing stations to be polished, then the semi-finished parts are sequentially moved to the assembling stations through the fourth rail to be assembled with accessories, then the semi-finished parts are moved to the test water pool and are hoisted to the test water pool through the hoisting tool to be tested, and then the semi-finished parts can be packaged and stored in a warehouse to complete the production of the glass fiber reinforced plastic ship.
The invention has the beneficial effects that: the setting that the mould carried the car is convenient for remove the great hull part of volume, and through setting up transport mechanism, a plurality of spraying rooms can concentrate the setting in a region, are convenient for lay power supply line, network line, compressed air pipeline, air purification pipeline etc. in spraying room department, are convenient for install industrial robot in the spraying room and carry out the spraying, are favorable to improving automated production's degree.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic diagram of the equipment layout for industrial robot based processing of a glass reinforced plastic boat according to an embodiment of the present invention.
In the drawings:
001-carrying a mold; 002-assembling a vehicle; 010-a first track; 020-a second track; 030-a third track; 040-fourth track; 100-a spray booth; 101-a spraying channel; 102-a region to be sprayed; 103-a rework area; 110-a return channel; 120-a mold cleaning station; 130-a return channel; 210-curing room; 220-manual application station; 310-a demolding station; 320-testing the water pool; 330-a cutting station; 340-a return channel; 350-polishing station; 360-an assembly station; 370-a foam station; 410-assembly station.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. The terms "a" or "an" mean one or more, the terms "a" or "an" mean two or more, the terms larger than, smaller than, exceeding, and the like are understood to include the number, and the terms "larger than, smaller than, within, and the like are understood to include the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1, the equipment layout for processing the glass fiber reinforced plastic boat based on the industrial robot comprises a spraying area, a curing area, a manual application area, a demolding area, a dust removing area, an assembling area and a testing area, wherein the areas are arranged in the same workshop in a factory, four transverse moving rails extending left and right are further arranged in the workshop, the four transverse moving rails are sequentially arranged from front to back at intervals, and the four transverse moving rails are sequentially called a first rail 010, a second rail 020, a third rail 030 and a fourth rail 040 from front to back.
The transverse moving track is provided with a guide rail arranged transversely and a transverse moving platform arranged on the upper side of the guide rail, the bottom of the transverse moving platform is provided with a slide block, the transverse moving platform is connected with the guide rail in a left-right sliding mode through the slide block, a groove is formed in the workshop ground corresponding to the transverse moving guide rail to place the guide rail and the transverse moving platform, and the bottom surface of the trolley channel is made to be consistent with the top surface of the transverse moving platform in height; the bottom that mould year car 001 was equipped with a plurality of removal wheels, and the setting is extended about the pivot of removing the wheel.
The spraying area is arranged between the first rail 010 and the second rail 020, four spraying rooms are arranged in the spraying area, the four spraying rooms 100 are sequentially arranged from left to right, industrial robots for spraying are arranged in the four spraying rooms 100, each spraying room 100 is provided with two doorways, and the two doorways are respectively arranged on the front side and the rear side of the spraying room 100 and used for enabling the mold vehicle 001 to enter and exit the spraying room 100 through the spraying channel 101; the four spray rooms 100 are sequentially from left to right: the glass fiber spraying device comprises a release agent room for spraying a release agent, a gel coat room for spraying a gel coat, a glass fiber room for spraying glass fiber resin and another glass fiber room for spraying glass fiber resin. A to-be-sprayed area 102 is further arranged between the spraying area and the first track 010, and a to-be-sprayed station is arranged in the to-be-sprayed area 102 corresponding to each spraying room 100. A reprocessing region 103 is further arranged between the spraying region and the second rail 020, a shielding film station is arranged in the reprocessing region 103 corresponding to the release agent room to paste a shielding film on a semi-finished part sent out from the release agent room, and a material rack for placing the shielding film and a film pasting tool is arranged at the shielding film station and beside the trolley channel; a rolling station is arranged at the reprocessing region 103 corresponding to the glass fiber room to flatten and compact the semi-finished parts sent out from the glass fiber room, and a material rack for placing tools such as a press roller is arranged beside the trolley channel. The left side of the spray area is provided with a return channel 130 and a mold cleaning station 120 and the right side of the spray area is provided with a return channel 110.
The solidification region and the manual application region are arranged between the second rail 020 and the third rail 030, the manual application region is arranged on the left side of the solidification region, a manual application station 220 and a trolley channel penetrating through the manual application station 220 are arranged in the manual application region, and a tool for placing surfacing felts, a tool for applying surfacing felts and a material rack for placing reinforcing core materials such as keels are arranged on the side of the trolley channel of the manual application station 220; a curing room 210 is arranged in the curing area, a plurality of curing channels are arranged in the curing area, gates are arranged on the front side of the curing room 210 corresponding to each curing channel, gates are arranged on the rear side of the curing room 210 corresponding to each curing channel, and a mold vehicle 001 can enter and exit the curing room 210 through the curing channels; the right side of the curing area is provided with an extension of the return channel 110 and the left side of the hand application area is provided with a return channel 130.
The demolding region and the testing region are arranged between the left end of the third rail 030 and the left end of the fourth rail 040, the demolding region is arranged on the front side of the testing region, the demolding region is provided with a demolding station 310, the demolding station 310 is provided with a lifting appliance for demolding, the testing region is provided with a testing water pool 320, and the testing region is provided with the lifting appliance close to the fourth rail 040 so as to move a boat from the assembling vehicle 002 to the testing water pool 320.
The dust removal region is provided with a dust removal room, the right side of demoulding station 310 is located in the dust removal room, be equipped with cutting station 330 and grinding station 350 in the dust removal room, grinding station 350 locates the right side of cutting station 330, cutting station 330 is equipped with the industrial robot that is used for cutting and punching the semi-manufactured goods part after the drawing of patterns, so that subsequent equipment is carried out, the assembly, the front side of grinding station 350, be equipped with equipment station 360 outside the dust removal room, in order to assemble the hull to a plurality of semi-manufactured goods parts, the right side of equipment region is equipped with return stroke passageway 340, for assembly year car 002 removes to third track 030 from fourth track 040.
The front part of the assembly area is arranged between the dust removing room and the fourth rail 040, and the rear part of the assembly area is arranged on the rear side of the fourth rail 040; the assembling area is provided with a plurality of assembling stations 410, the assembling stations 410 are arranged on two sides of the fourth rail 040 to mount various accessories on the hull, a material rack is arranged between the assembling area and the cutting processing area, and the material rack is arranged on the rear side of the assembling area.
The working flow of this embodiment is: manufacturing a new forming die in the die room, placing a carrying trolley on the new forming die, and then entering the first rail 010 from the left end of the first rail 010, wherein the carrying trolley and the forming die are jointly called a processed object; the processing object enters a mold release agent room through a spraying channel 101 for spraying the mold release agent, and enters a shielding film station for adhering a shielding film after the mold release agent is sprayed; then the processed object moves from the second rail 020 and the return channel 110 to the first rail 010 and then moves to a gel coat room for gel coat spraying; after the gel coat is sprayed, the processed object sequentially passes through the second rail 020 and enters the curing room 210 from the curing channel for curing; after curing, the work piece passes through the third track 030 and then enters the hand application station 220 from back to front for surface mat application; after the surfacing mat is applied, the workpiece enters the curing room 210 through the second rail 020 and the curing channel for curing; after solidification, the processed object moves to the first rail 010 through the third rail 030, the extension section and the backflow channel 110 in sequence, and then enters the glass fiber room through the spraying channel 101; after being sprayed with the glass fiber resin, the glass fiber resin enters a rolling station to be flattened and compacted to discharge air, and then enters a curing room 210 through a second track 020 and a spraying channel 101 to be cured; the spraying and curing of the glass fiber resin can be repeatedly carried out, so that the thickness of the glass fiber resin layer is larger, and the structure of the boat is firmer; after the glass fiber resin is cured, the processed object passes through a third track 030, then enters a manual application station 220 from the back to the front for rib and rib reinforcement, the rib and rib reinforcement is to place a reinforcing core material, and then apply glass fiber cloth to fix the reinforcing core material; after the tendons and bones are strengthened, the processed object enters the curing room 210 through the second rail 020 and the curing channel for curing; after solidification, the semi-finished parts enter a demolding station 310 through a third rail 030 for demolding, the semi-finished parts obtained after demolding are placed on an assembly vehicle loader 002, the mold vehicle loader 001 moves to a mold cleaning station 120 through a return channel 130, and the next production can be carried out after the mold cleaning is finished; the semi-finished product part is moved to a dedusting room to be cut and drilled into a required shape, then is moved to an assembling station 360 through a third rail 030 and an assembling channel to be assembled with other semi-finished product parts to form a ship body, then enters the dedusting room again, is polished at a polishing station 350, continues to move to a foam station 370 along the assembling channel after polishing is finished to be filled with foam, and then moves to a fourth rail 040; the ship body sequentially enters each assembly station 410 through a fourth rail 040 on an assembly vehicle 002 to be assembled with parts, then moves to a test water tank 320 to be tested, and is packaged into a warehouse after the test is finished, and the assembly vehicle 002 moves back to a demoulding area through the fourth rail 040 and a return passage 340. The layout is compact, and the space of a workshop is fully utilized to complete the production and processing of the glass fiber reinforced plastic boat.
While the preferred embodiments of the present invention have been described in detail, it should be understood that the invention is not limited to those precise embodiments, and that various changes and modifications may be effected therein by one skilled in the art without departing from the scope or spirit of the invention as defined in the appended claims.
Claims (10)
1. The utility model provides an equipment overall arrangement of glass steel ships and light boats processing based on industrial robot which characterized in that: the spraying device comprises a conveying mechanism and a plurality of spraying rooms, wherein the spraying rooms are sequentially arranged from left to right, and a spraying robot is arranged in each spraying room; the conveying mechanism comprises a plurality of transverse moving rails and at least one mould carrying vehicle, the transverse moving rails extend leftwards and rightwards and are arranged, wherein two transverse moving rails are respectively called a first rail and a second rail, the first rail and the second rail are respectively arranged in front of and behind the spraying room, a plurality of trolley channels extending forwards and backwards are arranged between the first rail and the second rail, the trolley channels are sequentially arranged from left to right, part of the trolley channels are called spraying channels, the spraying channels are arranged in one-to-one correspondence with the spraying room, the spraying channels penetrate through the spraying room, one of the trolley channels is called a return channel, and the return channel is arranged beside the spraying room; the transverse moving track and the trolley channel are matched with the mould carrying vehicle.
2. The arrangement of equipment for industrial robot based fiber reinforced plastic boat processing according to claim 1, wherein: the spraying rooms are at least two in number and are respectively called a gel coat room and a glass fiber room.
3. The arrangement of equipment for industrial robot based fiber reinforced plastic boat processing according to claim 1, wherein: the transverse moving track is provided with a guide rail arranged transversely and a transverse moving platform arranged on the upper side of the guide rail, the transverse moving platform is connected with the guide rail in a left-right sliding manner, and the height of the bottom surface of the trolley channel is consistent with that of the top surface of the transverse moving platform; the bottom that the mould carried the car is equipped with a plurality of removal wheels, the setting of extending about the pivot of removing the wheel.
4. The arrangement of equipment for industrial robot based fiber reinforced plastic boat processing according to claim 1, wherein: and an area to be sprayed is arranged between the spraying room and the first track.
5. The arrangement of equipment for industrial robot based fiber reinforced plastic boat processing according to claim 1, wherein: one of the transverse moving tracks is called as a third track, the third track is arranged behind the second track, and a curing room is arranged between the second track and the third track; backflow channel is equipped with the extension section, the extension section is located the second track with between the third track, the second track with be equipped with a plurality of curing channel between the third track, the curing channel passes the curing room.
6. The arrangement of equipment for industrial robot based fiber reinforced plastic boat processing according to claim 5, wherein: and a manual application station is arranged between the second rail and the third rail and is arranged on the left side or the right side of the curing room.
7. The arrangement of equipment for industrial robot based fiber reinforced plastic boat processing according to claim 5, wherein: and a demolding station is arranged on the rear side of the third rail, and a return channel is arranged between the third rail and the first rail.
8. The arrangement of equipment for industrial robot based fiber reinforced plastic boat processing according to claim 7, wherein: and a mould cleaning station is arranged on the left side or the right side of the spraying room, and the return channel penetrates through the mould cleaning station.
9. The arrangement of equipment for industrial robot based fiber reinforced plastic boat processing according to claim 7, wherein: the conveying mechanism further comprises an assembly vehicle, a dust removing room is arranged on the rear side of the third rail, and a cutting robot is arranged in the dust removing room.
10. The arrangement of equipment for industrial robot based fiber reinforced plastic boat processing according to claim 9, wherein: one of the transverse moving rails is called a fourth rail, the fourth rail is arranged behind the third rail, the dust removing room is arranged between the third rail and the fourth rail, an assembling channel and a return channel are further arranged between the third rail and the fourth rail, the dust removing room is provided with a cutting station and a polishing station, the cutting robot is arranged at the cutting station, an assembling station is arranged between the dust removing room and the third rail, the assembling channel penetrates through the assembling station and the polishing station, and the fourth rail, the return channel and the assembling channel are all matched with the assembling vehicle; and a test water tank and a plurality of assembly stations are arranged beside the fourth rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210279457.5A CN114734657A (en) | 2022-03-21 | 2022-03-21 | Equipment layout for processing glass fiber reinforced plastic boat based on industrial robot |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210279457.5A CN114734657A (en) | 2022-03-21 | 2022-03-21 | Equipment layout for processing glass fiber reinforced plastic boat based on industrial robot |
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