CN107283708A - A kind of vehicle noise insulation pad oval ring foaming line - Google Patents
A kind of vehicle noise insulation pad oval ring foaming line Download PDFInfo
- Publication number
- CN107283708A CN107283708A CN201710550475.1A CN201710550475A CN107283708A CN 107283708 A CN107283708 A CN 107283708A CN 201710550475 A CN201710550475 A CN 201710550475A CN 107283708 A CN107283708 A CN 107283708A
- Authority
- CN
- China
- Prior art keywords
- insulation pad
- noise insulation
- fixture
- vehicle noise
- oval ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C37/0032—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied upon the mould surface before introducing the moulding compound, e.g. applying a gelcoat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0067—Using separating agents during or after moulding; Applying separating agents on preforms or articles, e.g. to prevent sticking to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/36—Feeding the material to be shaped
- B29C44/38—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
- B29C44/388—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length into moving moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C2037/94—Safety devices
Abstract
The invention discloses a kind of vehicle noise insulation pad oval ring foaming line, a kind of vehicle noise insulation pad oval ring foaming line, including annular wire body, fixture traction chassis, fixture meet device of air, frothing clamp dolly, spraying releasing agent and Mo Nei paints robot, fill and guide rail, removable protection network are lifted under robot, mould bases automatically；The annular wire body includes ellipse support, reducing motor, drive sprocket, chain；The chain-driving fixture traction chassis connection frothing clamp dolly does continuous circular shape motion；The ellipse support is the annular design of two ends arc section middle straight line section, and one end straightway is provided with spraying releasing agent and Mo Nei paints robot, mould bases and lifts guide rail, filling robot, and fixture connects device of air automatically；The removable protection network, which is arranged on annular wire body, does not have the outermost of processing unit (plant), and the removable protection network is provided with roller and coordinates the track of roller-coaster.The present invention is simple to operate, reduces artificial operation, and automaticity is high.
Description
Technical field
The present invention relates to a kind of Novel foaming fixture wire body, belong to mechanical production devices field, specifically a kind of automobile
Sound insulating pad oval ring foaming line.
Background technology
Nowadays, the existing automobile engine sound insulation pad frothing clamp equipment of most domestic is fixation and equipment is outmoded, raw
Production efficiency is low, high to the technology dependence of workman, and the frothing clamp automaticity that manufacturer possesses is low, it is impossible to enter well
Row automated production.
With the arrival of new industrial age, society emphasizes to reduce labor intensity, improves equipment automatization, industry is to environment
Influence is increasingly increased.Then, in order to preferably reduce labor intensity, equipment automatization and production efficiency are improved, manufacturer is confused
Confusingly its existing frothing clamp is transformed.Domestic manufacturer is mainly buying import equipment, and cost is high, Maintenance Difficulty, domestic non-
Marking device falls behind.
The content of the invention
In view of the deficienciess of the prior art, the invention provides being related to a kind of vehicle noise insulation pad oval ring foaming line,
Driven by motor reducer, pass through sprocket wheel, chain-driving trolley travelling, it is characterised in that different model sound insulating pad company can be completed
Supervention steeps, and improves efficiency.The design of the present invention overcomes problem and defect present in existing vehicle noise insulation pad frothing clamp, solves
Labor intensity is big, the problems such as low production efficiency.Equipment is integrally succinctly easy to maintenance, it is easier to meets technological requirement, improves
Production efficiency.Equipment operation is simple, reduces artificial operation, good integral strength operates steadily, and rotates flexible, without stuck, shake
Phenomenon reduces artificial participation, and automaticity is high.
To achieve the above object, technical solution of the invention is：
A kind of vehicle noise insulation pad oval ring foaming line, including annular wire body, fixture traction chassis, fixture connect gas dress automatically
Put, frothing clamp dolly, spraying releasing agent and Mo Nei paint and guide rail, removable protection lifted under robot, filling robot, mould bases
Net；The annular wire body includes ellipse support, reducing motor, drive sprocket, chain；The chain-driving fixture traction chassis
Connection frothing clamp dolly does continuous circular shape motion；The ellipse support is that the annular of two ends arc section middle straight line section is set
Meter, one end straightway is provided with spraying releasing agent and Mo Nei paints robot, mould bases and lifts guide rail, filling robot, and fixture is certainly
It is dynamic to connect device of air；The removable protection network, which is arranged on annular wire body, does not have the outermost of processing unit (plant), the removable protection
Net is provided with roller and coordinates the track of roller-coaster.
Further, in addition to ground rail, the ground rail is fixed by expansion bolt, and two ends are arc section, in
Between straightway.
Further, the sliding conductance rail of annular is set in the annular wire body, and the annular slides conductance rail to die heater and hair
Bubble clamp truck is powered.
Further, the upper clamping fixture upset of the frothing clamp dolly is driven by cylinder, and upper mould sets safety pin
And locking device.
Further, in addition to automatic power connection equipment, the automatic power connection equipment is arranged in annular wire body.
Further, in addition to electric button box, the electric button box is arranged on frothing clamp dolly.
Further, it is provided with scram button on the electric button box.
Further, the removable protection network is the longitude and latitude crossing net using elastomeric material, multigroup removable protection network
Set using anterior-posterior horizontal direction.
The beneficial effects of the invention are as follows：By the technical scheme of the invention described above, solve labor intensity greatly, automate journey
Degree is low, the problems such as production product is single.Equipment is integrally succinctly easy to maintenance, it is easier to meet technological requirement, improves production effect
Rate.Equipment operation is simple, reduces artificial operation, good integral strength, and operate steadily no pause, rotates flexible, without stuck, shake
Phenomenon.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention
Fig. 2 is the removable protecting screen structure schematic diagram of the present invention
In figure：
1- annular wire bodies；2- fixture traction chassis；3- fixtures connect device of air automatically；4- frothing clamp dollies；5- sprayings are de-
Mould agent and Mo Neiqi robots；6- fills robot；Guide rail is lifted under 7- mould bases；The automatic power connection equipments of 8-；9- ellipse supports；
10- reducing motors；11- drive sprockets；12- chains；13- may move protection network；14- rollers；15- tracks；16- ground rails；
17- slides conductance rail；18- cylinders；19- electric button boxes.
Embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are easy to understand, below
In conjunction with specific embodiments and diagram, the present invention is expanded on further.It should be appreciated that specific embodiment described herein is only to solve
The present invention is released, is not intended to limit the present invention.
As shown in Figure 1, 2, a kind of vehicle noise insulation pad oval ring foaming line, including annular wire body 1, fixture traction chassis 2,
Fixture meets device of air 3, frothing clamp dolly 4, spraying releasing agent and Mo Nei paints robot 5, filled under robot 6, mould bases automatically
Lift guide rail 7, removable protection network 13；The annular wire body 1 include ellipse support 9, reducing motor 10, drive sprocket 11,
Chain 12；The chain 12 drives fixture traction chassis 2 to connect frothing clamp dolly 4 and does continuous circular shape motion, using endless chain
Formula is driven, including main body frame is used for fixing the driving of wire body and tensioner part, chain, ground rail part and fixture are walked and led
To part, fixed by expansion bolt, two ends are arc section, middle straight line section；The traction element of fixture traction chassis is to install
On driving chain, fixture traction chassis, the die heater for laying mould heating, annular supply water supply drag chain are mainly drawn；Institute
It is to ensure to provide stable pneumatic shuttle during wire body operation that the fixture stated connects device of air automatically；The ellipse support 9 is two ends
The annular design of arc section middle straight line section, one end straightway is provided with spraying releasing agent and Mo Nei paints robot 5, mould bases and lifted
Guide rail 7, filling robot 6 are played, fixture connects device of air 3 automatically；The removable protection network 13 is arranged on annular wire body 1 and not added
The outermost that frock is put, the track 15 that the removable protection network 13 is provided with roller 14 and coordinates roller 14 to slide；It is described
Spraying releasing agent and Mo Nei paints robot to carry out spraying releasing agent and Mo Nei paints be to imitate hand spray operation, robot and folder
The servo-actuated operation of tool, treats to rapidly return back to wait subsequent cycle in situ after the completion of a station spraying；Described filling robot is root
Track material feeding is carried out according to the complicated shape of dies cavity, material feeding track be may be programmed and store and calls, and different productions are produced to facilitate
Convenient operation during product, and improve production efficiency；Safe exhausting part is also set up outside foaming line to be entered by security alerting system
Flammable explosive gas produced by row detection production process carries out extracting wire body region out.Take out and carried out after the product that foaming is completed
Clear bubble, after finishing into clearly, coating release agent and Mo Nei paints robot spray releasing agent and Mo Nei paints respectively, into filling station
Afterwards, filling robot carries out die sinking filling, and filling terminates rear jig matched moulds and foamed, pressed from both sides after the hardening time set reaches
Tool is opened, and taking out product after fixture reaches discharge station enters subsequent cycle, and annular foaming wire body is continuous operations, middle
No shutdown is acted.The production line is according to foaming mould shape robot trajectory's material feeding, it is ensured that the qualification rate of foaming, full-automatic nothing
People produces, and reduces artificial operation, improves the automatization level of equipment, and equipment operation is simple, manually operates single, reduction people
Work labor intensity, power is steady, good integral strength, and operating efficiency is high.
Further, in addition to ground rail 16, the ground rail 16 is fixed by expansion bolt, and two ends are circular arc
Section, middle straight line section.
Further, the sliding conductance rail 17 of annular is set in the annular wire body, and the annular slides conductance rail 17 to die heater
Powered with frothing clamp dolly.
Further, the upper clamping fixture upset of the frothing clamp dolly 4 is driven by cylinder 18, and upper mould sets safety to insert
Pin and locking device.The holder part of the frothing clamp dolly is upper mould tumble cylinder driving, and upper mould sets safety after opening
Clamp cylinder locking device is set after latch, Ccope closing machine, and the driving lower template lifting of matched moulds rear gasbag is set anti-during overall upset
Turning mechanism, it is ensured that wire body is normally run.
Further, in addition to automatic power connection equipment 8, the automatic power connection equipment 8 is arranged in annular wire body 1, described
Automatic power connection equipment be to ensure to provide stable supply unit during wire body operation.
Further, in addition to electric button box 19, the electric button box 19 is arranged on frothing clamp dolly 4.
Further, be provided with scram button on the electric button box 19, operator's moving part be provided with jerk by
Button, so that it is guaranteed that the safety of operating personnel.
Further, the removable protection network 13 is the longitude and latitude crossing net using elastomeric material, multigroup removable protection
Net 13 is set using anterior-posterior horizontal direction.
When present device works, mould bases is opened, and takes out the sound insulating pad that foaming is completed；Fixture runs to clear bubble station by mould
Tool inner chamber is cleaned out；Mould bases lifts guide rail under passing through and overturns mould bases to horizontal level；Fixture runs to Control During Paint Spraying by Robot and taken off
Mould agent and lacquerer Wei Hou robots in mould move together with obtaining instruction and fixture and spray releasing agent；Robot is instructed and pressed from both sides
Tool moves and sprays paint in mould together；Fixture runs to filling Robert controller after filling station and issues instruction to foaming machine
Filled, foaming machine is issued to system equipment and instructed after the completion of filling, robot returns to the locking of fixture matched moulds, gas simultaneously in situ
Capsule driving lower template mould closure pressurize shaping；The fixture that solidification is completed runs to die sinking station and is detected simultaneously by die sinking signal
Afterwards, air bags, fixture is opened；The fixture of opening runs to discharge station, and the artificial product for taking out foaming completion enters next
Individual circulation.
The preferred embodiments of the present invention have shown and described in described above, as previously described, it should be understood that not office of the invention
Be limited to form disclosed herein, be not to be taken as the exclusion to other embodiment, and available for various other combinations, modification and
Environment, and can be changed in invention contemplated scope described herein by the technology or knowledge of above-mentioned teaching or association area
It is dynamic., then all should be appended by the present invention and the change and change that those skilled in the art are carried out do not depart from the spirit and scope of the present invention
In scope of the claims.
Claims (8)
1. a kind of vehicle noise insulation pad oval ring foaming line, it is characterised in that：Including annular wire body (1), fixture traction chassis
(2), fixture connects device of air (3), frothing clamp dolly (4), spraying releasing agent and Mo Nei paint robots (5), filling machine automatically
Guide rail (7), removable protection network (13) are lifted under people (6), mould bases；The annular wire body (1) includes ellipse support (9), subtracted
Speed motor (10), drive sprocket (11), chain (12)；The chain (12) drives fixture traction chassis (2) connection frothing clamp
Dolly (4) does continuous circular shape motion；The ellipse support (9) is the annular design of two ends arc section middle straight line section, one end
Straightway, which is provided with spraying releasing agent and Mo Nei paint robots (5), mould bases, lifts guide rail (7), filling robot (6), fixture
Automatically device of air (3) is connect；The removable protection network (13) is arranged on the outermost of annular wire body (1) without processing unit (plant), institute
State the track (15) that removable protection network (13) is provided with roller (14) and coordinates roller (14) to slide.
2. a kind of vehicle noise insulation pad oval ring foaming line according to claim 1, it is characterised in that：Also include ground rail
Road (16), the ground rail (16) is fixed by expansion bolt, and two ends are arc section, middle straight line section.
3. a kind of vehicle noise insulation pad oval ring foaming line according to claim 2, it is characterised in that：The annular wire body
(1) the sliding conductance rail (17) of annular is set on, and the sliding conductance rail (17) of annular is powered to die heater and frothing clamp dolly (4).
4. a kind of vehicle noise insulation pad oval ring foaming line according to claim 3, it is characterised in that：The frothing clamp
The upper clamping fixture upset of dolly (4) is driven by cylinder (18), and upper mould sets safety pin and locking device.
5. a kind of vehicle noise insulation pad oval ring foaming line according to claim 4, it is characterised in that：Also include connecing automatically
Electric installation (8), the automatic power connection equipment (8) is arranged in annular wire body (1).
6. a kind of vehicle noise insulation pad oval ring foaming line according to claim 5, it is characterised in that：Also include electrically pressing
Button box (19), the electric button box (19) is arranged on frothing clamp dolly (4).
7. a kind of vehicle noise insulation pad oval ring foaming line according to claim 6, it is characterised in that：The electric button
Box is provided with scram button on (19).
8. a kind of vehicle noise insulation pad oval ring foaming line according to claim 7, it is characterised in that：It is described removable anti-
Protecting wire net (13) is the longitude and latitude crossing net using elastomeric material, and multigroup removable protection network (13) is set using anterior-posterior horizontal direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710550475.1A CN107283708A (en) | 2017-07-07 | 2017-07-07 | A kind of vehicle noise insulation pad oval ring foaming line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710550475.1A CN107283708A (en) | 2017-07-07 | 2017-07-07 | A kind of vehicle noise insulation pad oval ring foaming line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107283708A true CN107283708A (en) | 2017-10-24 |
Family
ID=60101224
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710550475.1A Pending CN107283708A (en) | 2017-07-07 | 2017-07-07 | A kind of vehicle noise insulation pad oval ring foaming line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107283708A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108407185A (en) * | 2018-03-21 | 2018-08-17 | 安徽艾普智能装备有限公司 | Annular track foaming line |
| CN114734657A (en) * | 2022-03-21 | 2022-07-12 | 零度新能源科技(广东)有限公司 | Equipment layout for processing glass fiber reinforced plastic boat based on industrial robot |
| CN115610933A (en) * | 2022-11-09 | 2023-01-17 | 安徽尚诺捷顺智能科技有限公司 | Automatic gas and electricity receiving structure without disconnecting ground rail foaming line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2693448Y (en) * | 2004-04-14 | 2005-04-20 | 湘潭市精正设备制造有限公司 | Gas continuous feeding apparatus of annular foaming assembly line |
| CN202685183U (en) * | 2012-08-13 | 2013-01-23 | 安徽信盟机电装备制造有限公司 | Air-supply device for automobile inner decoration piece foaming production line |
| CN203973900U (en) * | 2014-07-15 | 2014-12-03 | 湖南精正设备制造有限公司 | Automotive seat annular continuously acting production lines |
| CN205128261U (en) * | 2015-11-19 | 2016-04-06 | 株洲时代新材料科技股份有限公司 | A release agent automatic spraying device for on circulating assembly line |
| CN205929226U (en) * | 2016-08-31 | 2017-02-08 | 宁波市阳光汽车配件有限公司 | Automation of sunshading board PU body shaping assembly line that foams |
| CN207388141U (en) * | 2017-07-07 | 2018-05-22 | 安徽信盟装备股份有限公司 | A kind of vehicle noise insulation pad oval ring foaming line |
-
2017
- 2017-07-07 CN CN201710550475.1A patent/CN107283708A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2693448Y (en) * | 2004-04-14 | 2005-04-20 | 湘潭市精正设备制造有限公司 | Gas continuous feeding apparatus of annular foaming assembly line |
| CN202685183U (en) * | 2012-08-13 | 2013-01-23 | 安徽信盟机电装备制造有限公司 | Air-supply device for automobile inner decoration piece foaming production line |
| CN203973900U (en) * | 2014-07-15 | 2014-12-03 | 湖南精正设备制造有限公司 | Automotive seat annular continuously acting production lines |
| CN205128261U (en) * | 2015-11-19 | 2016-04-06 | 株洲时代新材料科技股份有限公司 | A release agent automatic spraying device for on circulating assembly line |
| CN205929226U (en) * | 2016-08-31 | 2017-02-08 | 宁波市阳光汽车配件有限公司 | Automation of sunshading board PU body shaping assembly line that foams |
| CN207388141U (en) * | 2017-07-07 | 2018-05-22 | 安徽信盟装备股份有限公司 | A kind of vehicle noise insulation pad oval ring foaming line |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108407185A (en) * | 2018-03-21 | 2018-08-17 | 安徽艾普智能装备有限公司 | Annular track foaming line |
| CN114734657A (en) * | 2022-03-21 | 2022-07-12 | 零度新能源科技(广东)有限公司 | Equipment layout for processing glass fiber reinforced plastic boat based on industrial robot |
| CN115610933A (en) * | 2022-11-09 | 2023-01-17 | 安徽尚诺捷顺智能科技有限公司 | Automatic gas and electricity receiving structure without disconnecting ground rail foaming line |
| CN115610933B (en) * | 2022-11-09 | 2024-03-12 | 安徽尚诺捷顺智能科技有限公司 | Automatic gas and electricity connection structure for ground rail foaming line without stopping line |
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