CN107053574A - Sound-proof shield of automotive engine oval ring foaming wire body - Google Patents
Sound-proof shield of automotive engine oval ring foaming wire body Download PDFInfo
- Publication number
- CN107053574A CN107053574A CN201710399024.2A CN201710399024A CN107053574A CN 107053574 A CN107053574 A CN 107053574A CN 201710399024 A CN201710399024 A CN 201710399024A CN 107053574 A CN107053574 A CN 107053574A
- Authority
- CN
- China
- Prior art keywords
- wire body
- robot
- fixture
- mould
- sound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C37/0032—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied upon the mould surface before introducing the moulding compound, e.g. applying a gelcoat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0067—Using separating agents during or after moulding; Applying separating agents on preforms or articles, e.g. to prevent sticking to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/36—Feeding the material to be shaped
- B29C44/38—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
- B29C44/388—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length into moving moulds
Abstract
The invention discloses a kind of sound-proof shield of automotive engine oval ring foaming wire body, including drive device, endless chain type transmission device, fixture traction chassis, frothing clamp, robot spray apparatus, robot material injecting device, mould bases lifts guide rail, safe extractor fan and electric device, the endless chain type transmission device includes main body frame, driving chain, ground rail and fixture walking guider, the driving chain, ground rail and fixture walking guider are each attached on main body frame, the driving chain is connected with drive device, the frothing clamp is arranged in fixture traction chassis, the mould bases lifts guide rail, robot spray apparatus and robot material injecting device are sequentially fixed at the outside of ground rail.Wire body proposed by the present invention, equipment is integrally succinctly easy to maintenance, using safety, and production efficiency is high, and equipment operation is simple, and artificial operation is few, and bulk strength is high, operates steadily, and rotates flexible, without stuck, jitter phenomenon.
Description
Technical field
The present invention relates to a kind of frothing clamp wire body, and in particular to a kind of sound-proof shield of automotive engine oval ring foaming line
Body.
Background technology
Nowadays, frothing clamp used in the existing sound-proof shield of automotive engine of most domestic is that fixation, equipment are old
Old, high to the technology dependence of workman, labor intensity is big, and frothing clamp automaticity is low used in manufacturer, it is impossible to
Automated production is carried out well, and the production efficiency of domestic existing production sound-proof shield of automotive engine is generally relatively low,
Run in production process it is unstable, rotate it is dumb, easily occur it is stuck, shake phenomenon.
With the arrival of new industrial age, society emphasizes to reduce labor intensity, improves equipment automatization level, improves production
Efficiency, reduces influence of the industrialized production to environment.In order to preferably accomplish to reduce labor intensity, equipment automatization and life are improved
Efficiency is produced, manufacturer is transformed its existing frothing clamp one after another, due to the backwardness of domestic non-standard equipment, causes production
Producer has to use import equipment in transformation, but the cost of import equipment is high, and complex operation is difficult in maintenance
Greatly so that production cost is increased considerably.
The content of the invention
The invention aims to overcome labor intensity present in existing sound-proof shield of automotive engine frothing clamp big,
The problem of low production efficiency, and a kind of sound-proof shield of automotive engine oval ring foaming wire body proposed.
Sound-proof shield of automotive engine oval ring foaming wire body, is driven by motor reducer, is led by chain-driving fixture
Draw chassis operation, the wire body includes drive device, endless chain type transmission device, fixture traction chassis, frothing clamp, robot
Spray equipment, robot material injecting device, mould bases lift guide rail, safe extractor fan and electric device, the endless chain type transmission
Device include main body frame, driving chain, ground rail and fixture walking guider, the driving chain, ground rail and
Fixture walking guider is fixed on main body frame by inflationary spiral bolt, and the ground rail is arranged on wire body region
On ground, the driving chain is connected with drive device, and the fixture walking guider is arranged on driving chain, and with
The side of fixture traction chassis is connected, and the fixture traction chassis bottom is in the enterprising line slip campaign of ground rail, the folder
Tool traction chassis is used to draw frothing clamp, and the frothing clamp uses pneumatic actuation, and in fixture traction chassis, institute
State and mould, foam device and solidification equipment are installed inside frothing clamp, the frothing clamp is used for fixing mould and to mould
The process that interior material is foamed, solidified, the mould bases lifts guide rail, robot spray apparatus and robot material injecting device successively
The outside of ground rail is fixed on, the mould bases lifts guide rail and guide rail is lifted under guide rail and mould bases including being lifted on mould bases, described
Guide rail is lifted under mould bases to be used to lifting the mould opened in frothing clamp into the closed procedure for completing mould to horizontal level, described
Guide rail is lifted on mould bases to be used to open Guan Bi mould in frothing clamp, and the safe extractor fan is arranged on the upper of wire body region
Side, the safe extractor fan is used to extract flammable explosive gas out wire body region, and the electric device includes connecing gas dress automatically
Put and be arranged on automatic power connection equipment, the automatic device of air that connects on frothing clamp, the automatic device of air that connects is used to ensure line
Stable air pressure is provided during running body, the automatic power connection equipment is used to ensure to provide stable power supply during wire body operation.
It is preferred that, the two ends of the main body frame are arc section, and centre is straightway.
It is preferred that, the ground rail is the sliding conductance rail of annular, when fixture traction chassis is slided on ground rail, production
Raw electric energy, electric energy is directly used in supply frothing clamp and used.
It is preferred that, the robot spray apparatus includes paint dress in Control During Paint Spraying by Robot releasing agent device and Control During Paint Spraying by Robot mould
Put, and the robot spray apparatus imitates hand spray operation, robot and frothing clamp are servo-actuated operation, treat a station spray
Wait subsequent cycle in situ is rapidly returned back to after the completion of painting.
It is preferred that, the robot material injecting device is that the material feeding track in track feeding machine, and track feeding machine can be entered
Edlin, store and call.
It is preferred that, the safe extractor fan connection security alerting system, and produced by security alerting system detection
Flammable explosive gas produced by journey.
It is preferred that, operator zone of action in safety guard net, the wire body is provided with outside the wire body and is provided with jerk
Button.
Wire body proposed by the present invention, is designed to two ends arc section, the annular foaming wire body of middle straight line section, floor space
Small, operation employee is few, simple to operate, using process safety, and equipment is integrally succinctly easy to maintenance, it is easier to which meeting technique will
Ask；Wire body drives the operation of fixture traction chassis using motor reducer drive chain, while the foaming of fixture traction chassis connection
Fixture does continuous circular shape motion, and middle no shutdown action, production efficiency is high；Robot spray apparatus imitates hand spray operation,
Robot and fixture are servo-actuated operation, reduce staff labor intensity, improve equipment automatization；Robot material injecting device is according in mould
The complicated shape of chamber carries out track material feeding, and material feeding track editable, stores and call, and helps to simplify during production different product
Operation, reduces staff labor intensity, and improve production efficiency and equipment automatization；Safe extractor fan, safety guard net and
The setting of scram button can ensure the safety in wire body running；And wire body good integral strength proposed by the present invention, fortune
Row is steady without pause, rotates flexible, without stuck, jitter phenomenon.
Brief description of the drawings
Fig. 1 is the schematic diagram of sound-proof shield of automotive engine oval ring proposed by the present invention foaming wire body.
Wherein, 1, main body frame, 2, fixture traction chassis, 3, connect device of air automatically, 4, frothing clamp, 5, Control During Paint Spraying by Robot
Releasing agent device, 6, paint device in Control During Paint Spraying by Robot mould, 7, robot material injecting device, 8, lift guide rail on mould bases, 9, under mould bases
Lift guide rail, 10 automatic power connection equipments.
Embodiment
The present invention is made with reference to specific embodiment further to explain.
Reference picture 1, sound-proof shield of automotive engine oval ring foaming wire body proposed by the present invention, is driven by motor reducer
It is dynamic, run by chain-driving fixture traction chassis 2, the wire body includes drive device, endless chain type transmission device, fixture and led
Draw chassis 2, frothing clamp 4, robot spray apparatus, robot material injecting device 7, mould bases lift guide rail, safe extractor fan and
Electric device, the two ends of the main body frame 1 are arc section, and centre is straightway, and the endless chain type transmission device includes master
Body framework 1, driving chain, ground rail and fixture walking guider, the driving chain, ground rail and fixture walking are led
It is fixed on to device by inflationary spiral bolt on main body frame 1, the ground rail is arranged on the ground in wire body region, institute
It is the sliding conductance rail of annular to state ground rail, when fixture traction chassis 2 is slided on ground rail, produces electric energy, electric energy is direct
Used for supplying frothing clamp 4, the driving chain is connected with drive device, the fixture walking guider is arranged on
On driving chain, and it is connected with the side of fixture traction chassis 2, the bottom of fixture traction chassis 2 is enterprising in ground rail
Line slip campaign, the fixture traction chassis 2 is used to draw frothing clamp 4, and the frothing clamp 4 uses pneumatic actuation, and peace
In fixture traction chassis 2, mould, foam device and solidification equipment, the foaming folder are installed inside the frothing clamp 4
Tool 4 is used for fixing mould and the process for being foamed, being solidified to material in mould, and the mould bases lifts guide rail, Control During Paint Spraying by Robot
Device and robot material injecting device 7 are sequentially fixed at the outside of ground rail, and the mould bases lifts guide rail including being lifted on mould bases
Lifted under guide rail 8 and mould bases and guide rail 9 is lifted under guide rail 9, the mould bases for the mould opened in frothing clamp 4 to be lifted to level
Position, completes to lift guide rail 8 on the closed procedure of mould, the mould bases for Guan Bi mould in frothing clamp 4 to be opened, described
Robot spray apparatus includes paint device 6 in Control During Paint Spraying by Robot releasing agent device 5 and Control During Paint Spraying by Robot mould, and the robot sprays
Coating device imitates hand spray operation, and robot and frothing clamp 4 are servo-actuated operation, treats to rapidly return back to after the completion of a station spraying
Original position waits subsequent cycle, and the robot material injecting device 7 is that the material feeding track in track feeding machine, and track feeding machine can be with
Enter edlin, store and call, the safe extractor fan is arranged on the top in wire body region, the safe extractor fan connection
Security alerting system, and flammable explosive gas produced in production process is detected by security alerting system, while will be inflammable
Explosion hazard gases extracts wire body region out, and the electric device includes connecing device of air 3 and automatic power connection equipment 10 automatically, described to connect automatically
Device of air 3 is arranged on frothing clamp 4, and the automatic device of air 3 that connects is used to ensure to provide stable air pressure, institute during wire body operation
Stating automatic power connection equipment 10 is used to ensure to provide during wire body operation outside stable power supply, the wire body to be provided with safety guard net,
Operator zone of action is provided with scram button in the wire body.
Its operation principle：Wire body switch starts, and the mould on die sinking station in frothing clamp 4 is opened, the foaming of opening
Fixture 4 runs to discharge station, artificial to take out the sound-proof shield of automotive engine that foaming is completed, and under motor reducer driving, passes
Dynamic chain-driving fixture traction chassis 2 is moved, and fixture tractor traction frothing clamp 4 does same movement, while the folder that foams
The artificial operating area that mould in tool 4 moves to wire body therewith carries out artificial clear bubble, and operating personnel clear up the inner chamber of mould
Totally, mould after cleaning out is raised up to horizontal level through lifting guide rail 9 under mould bases by mould, reruns to Control During Paint Spraying by Robot
Releasing agent station, robot obtains instruction and frothing clamp 4 moves and sprays releasing agent together, frothing clamp after spraying releasing agent
4 rerun into Control During Paint Spraying by Robot mould lacquerer position, and robot obtains instruction and frothing clamp 4 moves and sprays paint in mould together,
The interior paint of spraying mould terminates rear frothing clamp 4 and runs to the station of robot material injecting device 7, and material feeding robot is issued to foaming machine and instructed
Material feeding is carried out, while material feeding robot and frothing clamp 4 carry out material feeding, foaming machine after the completion of material feeding according to default material feeding track
Issue and instruct to robot, robot returns to frothing clamp 4 simultaneously in situ and closure in the presence of guide rail 8 is lifted on mould bases, then
Curing operation is carried out, the mould that the frothing clamp 4 that solidification is completed is run in die sinking station, frothing clamp 4 is opened, the hair of opening
Bubble fixture 4 runs to discharge station, and the artificial sound-proof shield of automotive engine for taking out foaming completion enters next circulation.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (7)
- The wire body 1. sound-proof shield of automotive engine oval ring foams, is driven by motor reducer, is drawn by chain-driving fixture Chassis (2) run, it is characterised in that the wire body include drive device, endless chain type transmission device, fixture traction chassis (2), Frothing clamp (4), robot spray apparatus, robot material injecting device (7), mould bases lift guide rail, safe extractor fan and electrically Device, the endless chain type transmission device includes main body frame (1), driving chain, ground rail and fixture walking guider, The driving chain, ground rail and fixture walking guider are fixed on main body frame (1) by inflationary spiral bolt, institute Ground rail is stated on the ground in wire body region, the driving chain is connected with drive device, the fixture walking is led It is arranged on driving chain, and is connected with the side of fixture traction chassis (2) to device, fixture traction chassis (2) bottom Portion is in the enterprising line slip campaign of ground rail, and the fixture traction chassis (2) is used to draw frothing clamp (4), the foaming folder Tool (4) uses pneumatic actuation, and in fixture traction chassis (2), mould, hair are provided with inside the frothing clamp (4) Bulb apparatus and solidification equipment, the frothing clamp (4) are used for fixing mould and the work for being foamed, being solidified to material in mould Sequence, the mould bases lifts guide rail, robot spray apparatus and robot material injecting device (7) and is sequentially fixed at the outer of ground rail Side, the mould bases lifts guide rail and led including lifting to lift to lift under guide rail (9), the mould bases under guide rail (8) and mould bases on mould bases Rail (9) is used to lift the mould opened in frothing clamp (4) on the closed procedure for completing mould to horizontal level, the mould bases Lifting guide rail (8) is used to open Guan Bi mould in frothing clamp (4), and the safe extractor fan is arranged on the upper of wire body region Side, the safe extractor fan is used to extract flammable explosive gas out wire body region, and the electric device includes connecing gas dress automatically (3) and automatic power connection equipment (10) are put, the automatic device of air (3) that connects is on frothing clamp (4), and the automatic gas that connects is filled Putting (3) is used to ensure to provide stable air pressure during wire body operation, when the automatic power connection equipment (10) is used to ensure wire body operation Stable power supply is provided.
- The wire body 2. sound-proof shield of automotive engine oval ring according to claim 1 foams, it is characterised in that the main body The two ends of framework (1) are arc section, and centre is straightway.
- The wire body 3. sound-proof shield of automotive engine oval ring according to claim 1 foams, it is characterised in that the ground Track is the sliding conductance rail of annular.
- The wire body 4. sound-proof shield of automotive engine oval ring according to claim 1 foams, it is characterised in that the machine People's spray equipment includes paint device (6) in Control During Paint Spraying by Robot releasing agent device (5) and Control During Paint Spraying by Robot mould, and the robot sprays Coating device imitates hand spray operation, and robot and frothing clamp (4) are servo-actuated operation, treats to return rapidly after the completion of a station spraying Subsequent cycle is waited to original position.
- The wire body 5. sound-proof shield of automotive engine oval ring according to claim 1 foams, it is characterised in that the machine People's material injecting device (7) is that the material feeding track in track feeding machine, and track feeding machine can enter edlin, store and call.
- The wire body 6. sound-proof shield of automotive engine oval ring according to claim 1 foams, it is characterised in that the safety Extractor fan connects security alerting system, and passes through inflammable and explosive gas produced in security alerting system detection production process Body.
- The wire body 7. sound-proof shield of automotive engine oval ring according to claim 1 foams, it is characterised in that the wire body Being provided with operator zone of action in safety guard net, the wire body is provided with scram button outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710399024.2A CN107053574A (en) | 2017-05-31 | 2017-05-31 | Sound-proof shield of automotive engine oval ring foaming wire body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710399024.2A CN107053574A (en) | 2017-05-31 | 2017-05-31 | Sound-proof shield of automotive engine oval ring foaming wire body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107053574A true CN107053574A (en) | 2017-08-18 |
Family
ID=59617352
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710399024.2A Pending CN107053574A (en) | 2017-05-31 | 2017-05-31 | Sound-proof shield of automotive engine oval ring foaming wire body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107053574A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108407185A (en) * | 2018-03-21 | 2018-08-17 | 安徽艾普智能装备有限公司 | Annular track foaming line |
| CN109294216A (en) * | 2018-08-31 | 2019-02-01 | 合肥开捷汽车科技有限公司 | A kind of polyurethane is from skinning engine bonnet and preparation method thereof |
| CN114179282A (en) * | 2021-10-27 | 2022-03-15 | 柳州津晶电器有限公司 | Improved refrigerator foaming equipment |
| CN114734657A (en) * | 2022-03-21 | 2022-07-12 | 零度新能源科技(广东)有限公司 | Equipment layout for processing glass fiber reinforced plastic boat based on industrial robot |
| CN116021706A (en) * | 2023-01-07 | 2023-04-28 | 武汉平丰汽车零部件有限公司 | Production line and production method of automobile seat sponge |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202685183U (en) * | 2012-08-13 | 2013-01-23 | 安徽信盟机电装备制造有限公司 | Air-supply device for automobile inner decoration piece foaming production line |
| CN203973900U (en) * | 2014-07-15 | 2014-12-03 | 湖南精正设备制造有限公司 | Automotive seat annular continuously acting production lines |
| CN205929226U (en) * | 2016-08-31 | 2017-02-08 | 宁波市阳光汽车配件有限公司 | Automation of sunshading board PU body shaping assembly line that foams |
-
2017
- 2017-05-31 CN CN201710399024.2A patent/CN107053574A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202685183U (en) * | 2012-08-13 | 2013-01-23 | 安徽信盟机电装备制造有限公司 | Air-supply device for automobile inner decoration piece foaming production line |
| CN203973900U (en) * | 2014-07-15 | 2014-12-03 | 湖南精正设备制造有限公司 | Automotive seat annular continuously acting production lines |
| CN205929226U (en) * | 2016-08-31 | 2017-02-08 | 宁波市阳光汽车配件有限公司 | Automation of sunshading board PU body shaping assembly line that foams |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108407185A (en) * | 2018-03-21 | 2018-08-17 | 安徽艾普智能装备有限公司 | Annular track foaming line |
| CN109294216A (en) * | 2018-08-31 | 2019-02-01 | 合肥开捷汽车科技有限公司 | A kind of polyurethane is from skinning engine bonnet and preparation method thereof |
| CN114179282A (en) * | 2021-10-27 | 2022-03-15 | 柳州津晶电器有限公司 | Improved refrigerator foaming equipment |
| CN114734657A (en) * | 2022-03-21 | 2022-07-12 | 零度新能源科技(广东)有限公司 | Equipment layout for processing glass fiber reinforced plastic boat based on industrial robot |
| CN116021706A (en) * | 2023-01-07 | 2023-04-28 | 武汉平丰汽车零部件有限公司 | Production line and production method of automobile seat sponge |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170818 |