CN215278186U

CN215278186U - Spraying lining workshop of glass fiber reinforced plastic storage tank

Info

Publication number: CN215278186U
Application number: CN202121834492.6U
Authority: CN
Inventors: 于国章; 宋卉
Original assignee: Hebei Yitao Composite Materials Co ltd
Current assignee: Hebei Yitao Composite Materials Co ltd
Priority date: 2021-08-07
Filing date: 2021-08-07
Publication date: 2021-12-24
Anticipated expiration: 2031-08-07

Abstract

The utility model belongs to the technical field of the glass steel production, specific saying relates to a glass steel storage tank spout lining workshop. The house comprises a house body consisting of two opposite wallboards and a top board, wherein electric rolling shutter doors are respectively arranged at two ends of the house body, the bottom of each wallboard is arranged in a ground track, an air pipe connected with dust removal equipment is arranged on the top board, a plurality of sliding guide rails arranged along the length direction of a tank body are arranged on the ground in the house body, a workbench is arranged in each sliding guide rail, and a spray lining mechanism and a rolling mechanism are arranged in each workbench. The novel liner spraying workshop is used for spraying the liner of the glass fiber reinforced plastic storage tank in an independent space, can adapt to the position of a core mold to quickly set up construction conditions, realizes liner spraying and demolding with high quality, and has the characteristics of effectively reducing dust diffusion and maintaining the site environment.

Description

Spraying lining workshop of glass fiber reinforced plastic storage tank

Technical Field

The utility model belongs to the technical field of the glass steel production, specific saying relates to a glass steel storage tank spout lining workshop.

Background

The glass fiber reinforced plastic forming technology is generally spray winding forming, and is a mature and advanced forming process in the production process of glass fiber reinforced plastic storage tanks. Before the glass fiber is wound, a lining spraying link is needed, namely, a mixed glue solution formed by resin, an auxiliary agent and chopped glass fiber is sprayed by a spray gun, and a lining of the glass fiber reinforced plastic storage tank is formed on the surface of a core mold, so that the lining has the functions of corrosion resistance, seepage resistance and the like, the glass fiber reinforced plastic storage tank has good medium corrosion resistance, and has enough sealing performance and mechanical strength to meet various practical application requirements.

At present, the lining spraying process of the glass fiber reinforced plastic storage tank is mainly completed by manual operation, along with the increasing size of the glass fiber reinforced plastic storage tank, the period for manually completing the lining spraying is longer and longer, and the damage of dust generated in the spraying process to the body of a worker is very serious; secondly, the lining is sprayed in a workshop, long preparation time is needed from the lifting and positioning of a mould to the mixed material spraying operation, the lining and the mould are not connected, the production efficiency is restricted, the quality of the lining forming is difficult to ensure by manually spraying the lining, the surface has more flash, the consumption of fabric cutting scraps and glue solution is large, and the resource waste is caused; thirdly, the dust generated by spraying causes serious pollution to the construction site and does not meet the requirements of environmental protection and health.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a carry out spouting lining operation of glass steel storage tank in independent space, can adapt to the mandrel position and establish construction conditions fast, the high quality is accomplished and is spouted the lining drawing of patterns and can effectively reduce the dust diffusion, maintain site environment's glass steel storage tank and spout the lining workplace.

In order to achieve the above object, the utility model adopts the following technical scheme:

the utility model provides a spout lining workshop of glass steel storage tank which characterized in that: including the room body that constitutes by two relative wallboards and roof, room body both ends set up electric rolling shutter door respectively, in the ground track was arranged in to the wallboard bottom, set up the tuber pipe of connecting dust collecting equipment on the roof, the subaerial sliding guide who has a plurality of edge jar body length direction settings in the room, set up workstation or driving in the sliding guide, spout lining mechanism and roll-in mechanism have in workstation or the driving.

The additional technical characteristics of the spraying lining workshop for the glass fiber reinforced plastic storage tank further comprise that:

the wall plate and the top plate are both formed by a metal frame and a plastic plate which is covered and fixed on the surface of the metal frame, and the bottom of the wall plate is connected with a sliding groove of a ground track through a plurality of pulleys driven by a motor;

the jet lining mechanism comprises a material mixing tank, a power pump, a fiber cutting injector and a spray gun; the rolling mechanism comprises a swing arm driven by an air cylinder, and a pressing roller is arranged at the tail end of the swing arm;

a gluing mechanism is arranged in the workbench and comprises a release agent container, an air compressor and a spray head which are connected through pipelines;

-further comprising a plc controller electrically connected to the motorized roller door, the sliding guide, the spray lining mechanism and the roller press mechanism.

The utility model provides a glass steel storage tank spouts lining workshop compares with prior art, has following advantage: because the house body of the spray lining workshop consists of two opposite wall boards and a top board, the bottoms of the wall boards are arranged in a ground track and can move along the ground track, two ends of the house body are respectively provided with an electric rolling door which is convenient for the core mould to pass in and out, after the core mould is positioned, the house body is covered on the core mould along the ground track, the electric rolling door falls down to form an independent spray lining space, the ground in the house body is provided with a plurality of sliding guide rails arranged along the length direction of the tank body, a workbench or a travelling crane with a spray lining mechanism and a rolling mechanism is arranged in the sliding guide rails, the spray lining and the rolling operation are automatically completed by the travelling crane, the mechanized operation is realized after the linkage regulation and control of a plc controller, the production efficiency and the processing quality are greatly improved, meanwhile, the top board of the house body is provided with an air pipe connected with dust removal equipment, the dust generated by the spray lining can be effectively and quickly extracted, and the environment of a construction site is maintained, the protection of occupational health is improved.

Drawings

Fig. 1 is a schematic structural view of the lining spraying workshop for the glass fiber reinforced plastic storage tank of the utility model.

Detailed Description

The structure and the working principle of the glass fiber reinforced plastic storage tank lining spraying workshop provided by the invention are further described in detail with reference to the accompanying drawings.

Refer to fig. 1, is the utility model provides a structural schematic diagram of a glass steel storage tank spouts lining workshop. This novel glass steel storage tank spouts lining workplace includes the room body that comprises two relative wallboard 1 and roof 2, and room body both ends set up electric rolling shutter door 3 respectively, and in ground track 4 was arranged in to 1 bottom of wallboard, set up the tuber pipe 5 of connecting dust collecting equipment on the roof 2, the internal subaerial sliding guide 6 that has a plurality of edge jar body length direction settings of room, set up workstation or driving 61 in sliding guide 6, has in workstation or the driving 61 and spouts lining mechanism and roll-in mechanism.

The working principle is as follows: the ground rails 4 are laid on two sides of a core mold in-place, after the core mold is positioned, a house body of a workshop is pulled or driven to move along the ground rails 4, the core mold is covered by the wall plates 1 and the top plate 2, at least the roller door 3 at one end of the house body falls down to form an independent space for spraying the lining, as the sliding guide rails 6 parallel to the ground guide rails are arranged on the ground in the house body, a plurality of workbenches or travelling cranes 61 move along the length direction of the tank body, the spraying lining mechanism and the rolling mechanism continuously complete spraying lining and rolling operation, and as the top plate 2 is provided with the air pipe 5 connected with dust removal equipment, the generated dust can be timely drawn out, so that the scattering and the environmental pollution are avoided.

In the structure of the spraying lining workshop of the glass fiber reinforced plastic storage tank,

optionally, the wall plate 1 and the top plate 2 are both formed by a metal frame and a plastic plate covering and fixed on the surface of the metal frame, and have the characteristics of convenient material taking, convenient processing, low manufacturing cost and convenient installation and use, the bottom of the wall plate 1 and the ground rail 4 can slide relatively in various ways, such as a concave-convex chute, a pulley, a chute and the like, the wall plate 1 can be driven by manpower or mechanical power, and the pulley driven by a plurality of motors is connected with the chute of the ground rail 4;

in one embodiment, the lining spraying mechanism comprises a material mixing tank 71, a power pump 72, a fiber cutting sprayer and a spray gun 73, a resin initiator and an accelerant are conveyed into the mixing tank 71 through the power pump 72, are fully mixed and then are sprayed out through the spray gun 73 to form fog drops, and the fog drops are attached to the surface of the core mold together with the glass fibers continuously sprayed and cut by the fiber cutting sprayer, the rolling mechanism comprises a swing arm 81 driven by a cylinder, a press roller 82 is arranged at the tail end of the swing arm 81, a spraying layer is compacted in real time, the problems of burrs, bubble interlayers and the like are prevented, and the integral appearance of the lining is ensured to be regular and smooth;

preferably, a gluing mechanism is arranged in the workbench or the travelling crane 61 and is used for brushing a release agent on the surface of the core mold before liner spraying, and the gluing mechanism comprises a release agent container 91, an air compressor and a spray head 92 which are connected through a pipeline, so that the demolding can be quickly realized, and the winding production efficiency of the glass fiber reinforced plastic storage tank is improved;

as a better implementation mode, a plc controller 10 is arranged in the workshop and is electrically connected with the electric rolling door 3, the sliding guide rail 6, the lining spraying mechanism and the rolling mechanism, so that multiple links of multiple lining spraying processes can work continuously, the mechanization degree of the lining spraying process is improved, and meanwhile, in the lining spraying rolling process, the lining spraying rolling process is stable in operation and consistent in standard, compared with manual work, the lining is good in integrity, free of seams, good in interlayer shearing strength, better in sealing and corrosion resistance, capable of effectively saving the material usage amount, reducing the production cost and good in economic benefit of equipment.

Claims

1. The utility model provides a spout lining workshop of glass steel storage tank which characterized in that: including the room body that constitutes by two relative wallboards and roof, room body both ends set up electric rolling shutter door respectively, in the ground track was arranged in to the wallboard bottom, set up the tuber pipe of connecting dust collecting equipment on the roof, the internal subaerial sliding guide who has a plurality of edge jar body length direction settings in room, set up the workstation in the sliding guide, spout lining mechanism and roll-in mechanism have in the workstation.

2. The spray lining workshop of the glass fiber reinforced plastic storage tank according to claim 1, characterized in that: the wall plate and the top plate are both composed of a metal frame and a plastic plate which covers and is fixed on the surface of the metal frame, and the bottom of the wall plate is connected with a sliding groove of a ground track through a plurality of pulleys driven by motors.

3. The spray lining workshop of the glass fiber reinforced plastic storage tank according to claim 1, characterized in that: the lining spraying mechanism comprises a material mixing tank, a power pump, a fiber cutting ejector and a spray gun; the rolling mechanism comprises a swing arm driven by an air cylinder, and a pressing roller is arranged at the tail end of the swing arm.

4. The spray lining workshop of the glass fiber reinforced plastic storage tank according to claim 1, characterized in that: the gluing mechanism is arranged in the workbench or the travelling crane and comprises a release agent container, an air compressor and a nozzle which are connected through pipelines.

5. The spray lining workshop of the glass fiber reinforced plastic storage tank according to claim 1, characterized in that: the device further comprises a plc controller, wherein the plc controller is electrically connected with the electric rolling door, the sliding guide rail, the lining spraying mechanism and the rolling mechanism.