CN206357387U - One kind is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot - Google Patents

One kind is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot Download PDF

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Publication number
CN206357387U
CN206357387U CN201621332634.8U CN201621332634U CN206357387U CN 206357387 U CN206357387 U CN 206357387U CN 201621332634 U CN201621332634 U CN 201621332634U CN 206357387 U CN206357387 U CN 206357387U
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China
Prior art keywords
support body
spraying
spray
high speed
speed railway
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Active
Application number
CN201621332634.8U
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Chinese (zh)
Inventor
赵前军
金耀
石俊杰
贾有权
全萍
夏志华
张军美
郑飂默
崔雷
董贺
崔好林
李石永
王启迪
张胜男
佟金玉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yantai Zhongke Lande Cnc Technology Co Ltd
China Railway No 9 Group Co Ltd
Original Assignee
Yantai Zhongke Lande Cnc Technology Co Ltd
China Railway No 9 Group Co Ltd
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Application filed by Yantai Zhongke Lande Cnc Technology Co Ltd, China Railway No 9 Group Co Ltd filed Critical Yantai Zhongke Lande Cnc Technology Co Ltd
Priority to CN201621332634.8U priority Critical patent/CN206357387U/en
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Abstract

The utility model provides a kind of suitable for high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot, including spraying support body, spraying support body is fixed on column by fastener and support body connecting plate, the lock piece of the spraying support body is provided with multiple nozzles, in the spray coating operations area of railway plate die side bucket is contained provided with spray liniment, spray liniment contains bucket and is connected by input duct with pneumatic diaphragm pump, and pneumatic diaphragm pump is connected by drain pipe road with multiple nozzles;It is preferred that, the spraying support body is provided with horizontal wire casing and vertical wire casing;It is preferred that, by fastener provided with casting angle between the spraying support body and column.Atomizing effect is presented in the utility model robot releasing agent, can improve spray efficiency and uniformity, save cost, spraying effect is good, improves the mold use life-span.

Description

One kind is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot
Technical field
The utility model belongs to railway equipment technical field, relates in particular to a kind of suitable for ballastless track of high-speed railway Board mold releasing agent automatic spraying robot.
Background technology
At present, the non-fragment orbit that high-speed railway is used has that long lifespan, line status are good, be difficult rail swelling track, high speed The advantages of stone tiny fragments of stone, coal, etc. splashes is not had during driving, a large amount of layings of the ballastless track structure on high-speed railway turn into development trend.
The production process of high speed railway fragments-free track slab need to pass through multiple processes, and production procedure is long, while manually operating ring Section is more, and labor strength is big, low production efficiency.In view of during existing fragment-free track slab makes, fragment-free track slab is in mold cavity Conserve to after reaching the intensity for allowing the demoulding and be stripped.During stripping process, mould need to spray releasing agent.The work of releasing agent Be exactly a kind of diaphragm is formed between mould and track plates.Avoid during track plates re-pack, track plates and mould it Between directly contact, so as to avoid track plates and mould from occurring bonding phenomenon, cause the reduction of mould repeat usage.
Common spraying method is that the mode of film by hand is added on mould in existing production model, but manual film Mode wastes time and energy, and die surface applying amount is difficult to grasp, and causes releasing agent to smear uneven, thereby results in track plates and mould Tool often stick together or shape and design shape it is inconsistent.
The content of the invention
The utility model provides one kind and is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot, Solve the manual film in background technology and waste time and energy, die surface applying amount is difficult to grasp, it is uneven to cause releasing agent to smear Even shortcoming.
What the technical solution of the utility model was realized in:One kind is applied to high speed railway fragments-free track slab mold releasability Agent automatic spraying robot, including spraying support body, spraying support body is fixed on column by fastener and support body connecting plate, described The lock piece for spraying support body is provided with multiple nozzles, the spray coating operations area of railway plate die side provided with spray liniment splendid attire bucket, spray Paint contains bucket and is connected by input duct with pneumatic diaphragm pump, and pneumatic diaphragm pump is connected by drain pipe road with multiple nozzles;
It is preferred that, the spraying support body is provided with horizontal wire casing and vertical wire casing;
It is preferred that, by fastener provided with casting angle between the spraying support body and column.
The beneficial effects of the utility model are:Multiple nozzles, nozzle have been evenly arranged on the utility model robot support body Bucket is contained by PU pipes and jet mould agent to be connected there is provided the supply of spray robot releasing agent, power is provided by pneumatic diaphragm pump, is adopted With the method for compressed air, by releasing agent from containing bucket via the suction of PU pipes and going out through PU tube pumps, by the spray being arranged on support body Mouth sprays.Atomizing effect is presented in releasing agent, can improve spray efficiency and uniformity, save cost, spraying effect is good, improves mould The service life of tool.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Part explanation:1st, track plates line conveyor;2nd, railway plate die;3rd, spray liniment contains bucket;4th, input duct; 5th, pneumatic diaphragm pump;6th, threeway;7 drain pipe roads;8th, column;9th, expansion bolt;10th, vertical wire casing;11st, support body connecting plate;12、 Spray support body;13rd, nozzle;14th, horizontal wire casing;15th, angle is cast;16th, fastener;17th, fastener.
Embodiment
For a better understanding and implementation, being further described below in conjunction with the accompanying drawings to the utility model:One kind is applied to High speed railway fragments-free track slab demoulding agent of mould automatic spraying robot, the spray installed on spraying support body 12, column 8, support body Mouth 13, pneumatic diaphragm pump 5, spray liniment contain bucket 3, vertical wire casing 10, horizontal wire casing 14, support body connecting plate 11, PU input ducts, The compositions such as 4 and PU drain pipes road 7, threeway 6, expansion bolt 9, casting angle 15, fastener 16,17.
Spray liniment contains bucket 3 and the fixed and arranged of pneumatic diaphragm pump 5 in spray coating operations area, spray liniment contain bucket 3 and it is pneumatic every Membrane pump 5 is connected with PU input ducts 4, realizes the releasing agent feed of releasing agent automatic spraying robot, pneumatic diaphragm pump 5 and nozzle 13 are connected with PU drain pipes road 7, releasing agent automatic spraying robot spraying operation are realized, according to the spray range of nozzle 13 and spray Apply and require 5 nozzles of arrangement, selected pneumatic diaphragm pump 5 can meet 8 nozzles and work simultaneously, can be according to spraying model in practical application Enclose and increased and decreased, arrange 5 nozzles because pneumatic diaphragm pump 5 is provided with 4 liquid outlets, this example, the demoulding can be realized using threeway 6 The conveying of agent.Spraying support body 12 is connected on column 8 using fastener 17 by support body connecting plate 11, recycles expansion bolt 9 Being connected to workspace ground.Spray support body 12 and arrange 4 casting angles 15 with column 8, play a part of improving rigidity, while spraying frame Body 12 can change its height along Z axis.Robot is disposed with horizontal wire casing 14 and vertical wire casing 10, PU pipes cloth inside wire casing Put, neat appearance.
Releasing agent spray coating operations method:Railway plate die 2 is positioned on track plates line conveyor 1, and conveyer belt is whole Individual production line is provided, and is connected with transmission drive device, is realized the transmission of railway plate die.Robot is with being fixed on spray coating operations area On face, the entrance point of railway plate die 2 is provided with proximity switch, when having railway plate die on conveyer belt close to spray robot When, start nozzle and spraying releasing agent operation is carried out to railway plate die.5 sprays have been evenly arranged on the spraying support body 12 of robot Mouth, nozzle is managed by PU to be connected there is provided the supply of spray robot releasing agent with jet mould agent splendid attire bucket, and power is by pneumatic diaphragm pump There is provided, using the method for compressed air, by releasing agent from containing bucket via the suction of PU pipes and going out through PU tube pumps, by being arranged in support body On 5 nozzles spray.Atomizing effect is presented in releasing agent, can improve spray efficiency and uniformity, save cost, spraying effect It is good, improve the mold use life-span.
Because Long Term Contact releasing agent has harm to healthy, one kind is applied to high speed railway fragments-free track slab mould and taken off Mould agent automatic spraying robot is provided with protective cover, to reach the effect of protection operator, is clear display robot architecture, protection Cover is not described in detail in the present case.
Above-described is only preferred embodiment of the present utility model, it is noted that for those skilled in the art For, under the premise of the utility model general idea is not departed from, some changes and improvements can also be made, these should also be considered as Protection domain of the present utility model.

Claims (3)

1. one kind is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot, including spraying support body(12), Spray support body(12)Pass through fastener(17)With support body connecting plate(11)It is fixed on column(8)On, it is characterised in that the spraying Support body(12)Lock piece be provided with multiple nozzles(13), railway plate die(2)Contained in the spray coating operations area of side provided with spray liniment Barrelling(3), spray liniment splendid attire bucket(3)Pass through input duct(4)With pneumatic diaphragm pump(5)It is connected, pneumatic diaphragm pump(5)By going out Liquid pipe road(7)With multiple nozzles(13)It is connected.
2. it is as claimed in claim 1 a kind of suitable for high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot, It is characterized in that the spraying support body(12)Provided with horizontal wire casing(14)With vertical wire casing(10).
3. it is as claimed in claim 1 a kind of suitable for high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot, It is characterized in that the spraying support body(12)With column(8)Between pass through fastener(16)Provided with casting angle(15).
CN201621332634.8U 2016-12-07 2016-12-07 One kind is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot Active CN206357387U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621332634.8U CN206357387U (en) 2016-12-07 2016-12-07 One kind is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621332634.8U CN206357387U (en) 2016-12-07 2016-12-07 One kind is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot

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CN206357387U true CN206357387U (en) 2017-07-28

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CN201621332634.8U Active CN206357387U (en) 2016-12-07 2016-12-07 One kind is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106493840A (en) * 2016-12-07 2017-03-15 中铁九局集团有限公司 It is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot
CN111633793A (en) * 2020-05-07 2020-09-08 芜湖职业技术学院 Prefabricated plate drawing of patterns fueling injection equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106493840A (en) * 2016-12-07 2017-03-15 中铁九局集团有限公司 It is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot
CN111633793A (en) * 2020-05-07 2020-09-08 芜湖职业技术学院 Prefabricated plate drawing of patterns fueling injection equipment

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