CN211762346U - Mechanical arm type mold release agent spraying system - Google Patents
Mechanical arm type mold release agent spraying system Download PDFInfo
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- CN211762346U CN211762346U CN202020110402.8U CN202020110402U CN211762346U CN 211762346 U CN211762346 U CN 211762346U CN 202020110402 U CN202020110402 U CN 202020110402U CN 211762346 U CN211762346 U CN 211762346U
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Abstract
The utility model discloses a mechanical arm formula release agent paint finishing, include: the mould transmission device is used for transmitting the sleeper mould; the first spraying robot is arranged on one side of the mold transmission device and is used for spraying a release agent on a front mold cavity of the sleeper mold; and the second spraying robot is arranged on the other side of the mold transmission device and is used for spraying the release agent on the rear mold cavity of the sleeper mold. The utility model discloses a multi freedom robot drives release agent shower nozzle and carries out the spraying to the die cavity of sleeper mould, and the robot degree of freedom is higher, can carry out multi-angle spraying, and the spraying is even, can avoid the transmission of the condition such as neglected coating; in addition, although the spray head adopts the atomizing spray head, the spray head is externally provided with the protective cover, and the protective cover is reversely buckled on the mold cavity in the spraying process, so that the sputtering range of the release agent can be reduced, and the pollution is reduced. Compared with the traditional manual spraying mode, the labor expenditure can be greatly reduced, and the harm of the atomized release agent to the human body is avoided.
Description
Technical Field
The utility model relates to a sleeper production technical field especially relates to a mechanical arm formula release agent paint finishing.
Background
The ballastless tracks are paved and applied in a large amount in a newly-built high-speed railway trunk line, a good technical effect is achieved, and the application of the double-block type sleeper is mature. The double-block sleeper is usually produced by a circulating production line in a factory building, the die operates in a continuous closed circulating mode, and before concrete is poured each time, the die needs to be thoroughly cleaned and then is sprayed with a mold release agent so as to ensure smooth demolding and appearance quality of the sleeper.
In the past, the release agent is manually sprayed, high-pressure air flows quickly to form negative pressure to suck the release agent, the high-pressure air and the release agent are fully mixed and atomized in a spray gun and finally sprayed on a sprayed surface, so that the problems of operation environment pollution, large diffusion range and influence on the health of operators are solved, and the problems of waste of the release agent and the like caused by low working efficiency, large randomness, and incapability of effectively ensuring uniformity of manual spraying are solved.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a mechanical arm formula release agent paint finishing.
In order to achieve the above purpose, the technical scheme of the utility model is that: a robotic arm-style release agent spray system, comprising:
the mould transmission device is used for transmitting the sleeper mould;
the first spraying robot is arranged on one side of the mold transmission device and is used for spraying a release agent on a front mold cavity of the sleeper mold; the first spraying machine comprises a first manipulator and a first base for supporting the first manipulator, a first mounting frame is arranged at the tail end of the first manipulator, a first spray head connecting pipeline is mounted on the first mounting frame, the liquid inlet end of the first spray head connecting pipeline is connected with a feeding mechanism, the liquid outlet end of the first spray head connecting pipeline is connected with a first spray head, a first protective cover is arranged outside the first spray head, and the first protective cover is mounted on the first spray head connecting pipeline; the first machine hand drives the first spray head to reciprocate above the front mold cavity of the sleeper mold, the feeding mechanism sends the release agent to the first spray head connecting pipeline, and the first spray head sprays the front mold cavity of the sleeper mold;
the second spraying robot is arranged on the other side of the mold transmission device and is used for spraying a release agent on the rear mold cavity of the sleeper mold; the second spraying robot has the same structure as the first spraying robot and comprises a second robot hand, a second base, a second mounting frame, a second spray head connecting pipeline, a second spray head and a second protective cover; and the second robot drives the second spray head to reciprocate above the rear cavity of the sleeper mold, the release agent is conveyed to the second spray head connecting pipeline by the feeding mechanism, and the rear cavity of the sleeper mold is sprayed by the second spray head.
By adopting the structure of the technical scheme, the two spraying robots are arranged on the two sides of the mould transmission device in a staggered mode, and the mould release agent is sprayed on the front mould cavity and the rear mould cavity of the sleeper mould respectively, so that the running track of the spraying robots can be effectively reduced, and the spraying efficiency is improved; the degree of freedom of the robot arm is high, the robot arm can be sprayed to dead corners of a mold cavity, and spraying is more uniform; in the spraying process, the protective cover is reversely buckled on the die cavity, so that the sputtering range of the release agent can be reduced, and the pollution is reduced.
The first base and the second base are respectively arranged on the electric guide rails on the two sides and driven by the electric guide rails to reciprocate; and standby spraying robots are respectively arranged on the electric guide rails on the two sides.
By adopting the structure of the technical scheme, when the first spraying robot and/or the second spraying robot have faults, the standby spraying robot moves to the spraying station of the first spraying robot and/or the second spraying robot to replace the first spraying robot and/or the second spraying robot to spray the release agent; the robot can also work with the first spraying robot and the second spraying robot in parallel, so that the production beat is accelerated, and the production efficiency is improved.
Furthermore, the feeding mechanism comprises a pressure container for storing the release agent, the pressure container is communicated with the liquid inlet ends of the first spray head connecting pipeline and the second spray head connecting pipeline through a flow divider, the pressure container is also communicated with an air pump, and the air pump blows high-pressure air into the pressure container to enable the release agent to flow to the first spray head connecting pipeline and the second spray head connecting pipeline through the flow divider.
By adopting the structure of the technical scheme, the feeding mechanism is communicated with the spray head connecting pipelines by utilizing the flow divider, so that the use of equipment can be reduced, the production cost is reduced, and the synchronous work of the first spraying robot and the second spraying robot can be ensured.
Further, the feeding mechanism further comprises a temperature control device arranged in the pressure container and used for controlling the temperature of the release agent within a process requirement range.
By adopting the structure of the technical scheme, the temperature control device is additionally arranged in the pressure container, so that the phenomenon that the release agent is too high or too low in temperature to influence the performance of the release agent can be prevented.
Furthermore, the first spray head and the second spray head are both atomizing spray heads.
By adopting the structure of the technical scheme, the atomizing nozzle can effectively control the spraying amount, so that the spraying quality is improved and the material waste is reduced.
The utility model has the advantages that: the utility model discloses a multi freedom robot drives release agent shower nozzle and carries out the spraying to the die cavity of sleeper mould, and the robot degree of freedom is higher, can carry out multi-angle spraying, and the spraying is even, can avoid the transmission of the condition such as neglected coating; in addition, although the spray head adopts the atomizing spray head, the spray head is externally provided with the protective cover, and the protective cover is reversely buckled on the mold cavity in the spraying process, so that the sputtering range of the release agent can be reduced, and the pollution is reduced. Compared with the traditional manual spraying mode, the labor expenditure can be greatly reduced, and the harm of the atomized release agent to the human body is avoided.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic block diagram of the feed mechanism.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
A robotic arm release agent spray system, as shown in fig. 1-2, comprising:
a mold transfer device 10 for transferring the sleeper mold 20;
the first spraying robot 30 is arranged on one side of the mold conveying device 10 and is used for spraying the release agent on the front mold cavity 21 of the sleeper mold 20; the first spraying machine 30 comprises a first machine hand 31 and a first base 32 supporting the first machine hand 31, a first mounting frame 33 is arranged at the tail end of the first machine hand 31, a first spray head connecting pipeline 34 is mounted on the first mounting frame 33, the liquid inlet end of the first spray head connecting pipeline 34 is connected with a feeding mechanism 50, the liquid outlet end of the first spray head connecting pipeline 34 is connected with a first spray head 35, a first protective cover 36 is arranged outside the first spray head 35, and the first protective cover 36 is mounted on the first spray head connecting pipeline 34; the first robot hand 31 drives the first spray head 35 to reciprocate above the front mold cavity 21 of the sleeper mold 20, the feeding mechanism 50 sends the release agent to the first spray head connecting pipeline 34, and the first spray head 35 sprays the front mold cavity 21 of the sleeper mold 20;
the second spraying robot 40 is arranged at the other side of the mold conveying device 10 and is used for spraying the release agent on the rear mold cavity 22 of the sleeper mold 20; the second spraying robot 40 has the same structure as the first spraying robot 30, and comprises a second robot hand, a second base, a second mounting frame, a second spray head connecting pipeline, a second spray head and a second protective cover; the second robot drives the second spray head to reciprocate above the rear cavity 22 of the sleeper mold 20, and the feeding mechanism 50 sends the release agent to the second spray head connecting pipeline, so that the second spray head sprays the rear cavity 22 of the sleeper mold 20.
By adopting the structure of the technical scheme, the two spraying robots are arranged on the two sides of the mould transmission device in a staggered mode, and the mould release agent is sprayed on the front mould cavity and the rear mould cavity of the sleeper mould respectively, so that the running track of the spraying robots can be effectively reduced, and the spraying efficiency is improved; the degree of freedom of the robot arm is high, the robot arm can be sprayed to dead corners of a mold cavity, and spraying is more uniform; in the spraying process, the protective cover is reversely buckled on the die cavity, so that the sputtering range of the release agent can be reduced, and the pollution is reduced.
The mould conveying device is characterized by further comprising guide rail platforms 60 arranged on two sides of the mould conveying device 10, electric guide rails 61 arranged along the conveying direction of the mould conveying device 10 are arranged on the guide rail platforms 60, the first base 32 and the second base are respectively arranged on the electric guide rails 61 on the two sides, and reciprocating motion is carried out under the driving of the electric guide rails 61; the electric guide rails 61 on both sides are respectively provided with a standby spraying robot (not shown in the figure). When the first spraying robot 30 and/or the second spraying robot 40 fails, the standby spraying robot moves to a spraying station of the first spraying robot 30 and/or the second spraying robot 40 to replace the first spraying robot 30 and/or the second spraying robot 40 to spray the release agent; and the device can also work with the first spraying robot 30 and the second spraying robot 40 in parallel, so that the production rhythm is accelerated, and the production efficiency is improved.
The feeding mechanism 50 comprises a pressure container 51 for storing the release agent, the pressure container 51 is communicated with liquid inlet ends of the first spray head connecting pipeline 34 and the second spray head connecting pipeline through a flow divider 52, the pressure container 51 is also communicated with an air pump 53, and the air pump 53 blows high-pressure air into the pressure container 51, so that the release agent flows to the first spray head connecting pipeline 34 and the second spray head connecting pipeline through the flow divider 52. The feeding mechanism 50 is communicated with each spray head connecting pipeline by using the flow divider 52, so that the use of equipment can be reduced, the production cost is reduced, and the synchronous work of the first spraying robot 30 and the second spraying robot 40 can be ensured.
As shown in fig. 2, the feeding mechanism 50 further includes a temperature control device 54 disposed in the pressure vessel 51 for controlling the temperature of the release agent within a process requirement range. The temperature control device 54 is added in the pressure container 51, so that the temperature of the release agent can be prevented from being too high or too low, and the performance of the release agent can be prevented from being influenced.
The first nozzle 35 and the second nozzle are atomizing nozzles. The atomizing nozzle can effectively control the spraying amount, improve the spraying quality and reduce the material waste.
The described embodiments are only some, but not all embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Claims (5)
1. A robotic arm-type release agent spray system, comprising:
the mould transmission device is used for transmitting the sleeper mould;
the first spraying robot is arranged on one side of the mold transmission device and is used for spraying a release agent on a front mold cavity of the sleeper mold; the first spraying machine comprises a first manipulator and a first base for supporting the first manipulator, a first mounting frame is arranged at the tail end of the first manipulator, a first spray head connecting pipeline is mounted on the first mounting frame, the liquid inlet end of the first spray head connecting pipeline is connected with a feeding mechanism, the liquid outlet end of the first spray head connecting pipeline is connected with a first spray head, a first protective cover is arranged outside the first spray head, and the first protective cover is mounted on the first spray head connecting pipeline; the first machine hand drives the first spray head to reciprocate above the front mold cavity of the sleeper mold, the feeding mechanism sends the release agent to the first spray head connecting pipeline, and the first spray head sprays the front mold cavity of the sleeper mold;
the second spraying robot is arranged on the other side of the mold transmission device and is used for spraying a release agent on the rear mold cavity of the sleeper mold; the second spraying robot has the same structure as the first spraying robot and comprises a second robot hand, a second base, a second mounting frame, a second spray head connecting pipeline, a second spray head and a second protective cover; and the second robot drives the second spray head to reciprocate above the rear cavity of the sleeper mold, the release agent is conveyed to the second spray head connecting pipeline by the feeding mechanism, and the rear cavity of the sleeper mold is sprayed by the second spray head.
2. The mechanical arm type mold release agent spraying system of claim 1, further comprising guide rail platforms arranged at both sides of the mold conveying device, wherein the guide rail platforms are provided with electric guide rails arranged along the conveying direction of the mold conveying device, the first base and the second base are respectively arranged on the electric guide rails at both sides, and are driven by the electric guide rails to reciprocate; and standby spraying robots are respectively arranged on the electric guide rails on the two sides, and when the first spraying robot and/or the second spraying robot have faults, the standby spraying robots move to spraying stations of the first spraying robot and/or the second spraying robot to replace the first spraying robot and/or the second spraying robot to spray the release agent.
3. The mechanical arm type mold release agent spraying system of claim 1, wherein the feeding mechanism comprises a pressure container for storing the mold release agent, the pressure container is communicated with the liquid inlet ends of the first nozzle connecting pipeline and the second nozzle connecting pipeline through a flow divider, the pressure container is further communicated with an air pump, and the air pump blows high-pressure air into the pressure container to enable the mold release agent to flow to the first nozzle connecting pipeline and the second nozzle connecting pipeline through the flow divider.
4. The robotic arm release agent spray system according to claim 3, wherein said feed mechanism further comprises a temperature control device disposed within the pressure vessel for controlling the release agent temperature within a process specification.
5. The mechanical arm type release agent spraying system of claim 1, wherein the first spray head and the second spray head are both atomizing spray heads.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020110402.8U CN211762346U (en) | 2020-01-18 | 2020-01-18 | Mechanical arm type mold release agent spraying system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020110402.8U CN211762346U (en) | 2020-01-18 | 2020-01-18 | Mechanical arm type mold release agent spraying system |
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| CN211762346U true CN211762346U (en) | 2020-10-27 |
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| CN202020110402.8U Active CN211762346U (en) | 2020-01-18 | 2020-01-18 | Mechanical arm type mold release agent spraying system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113927715A (en) * | 2021-10-11 | 2022-01-14 | 北京好运达智创科技有限公司 | Upper die spraying device and spraying method |
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2020
- 2020-01-18 CN CN202020110402.8U patent/CN211762346U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113927715A (en) * | 2021-10-11 | 2022-01-14 | 北京好运达智创科技有限公司 | Upper die spraying device and spraying method |
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