CN209937206U - Truss-like release agent paint finishing - Google Patents
Truss-like release agent paint finishing Download PDFInfo
- Publication number
- CN209937206U CN209937206U CN201920477913.0U CN201920477913U CN209937206U CN 209937206 U CN209937206 U CN 209937206U CN 201920477913 U CN201920477913 U CN 201920477913U CN 209937206 U CN209937206 U CN 209937206U
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- Prior art keywords
- release agent
- cross beam
- guide rail
- transverse guide
- truss
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Abstract
The utility model discloses a truss type release agent spraying system, which comprises a truss arranged above a conveying device in a crossing manner, wherein the truss comprises a transverse guide rail parallel to the conveying device, a cross beam is arranged on the transverse guide rail, a transmission shaft arranged along the length direction of the cross beam and a motor driving the transmission shaft to rotate are arranged on the side surface of the cross beam, the transmission shaft and the transverse guide rail are driven by a gear rack, and the cross beam is controlled to move along the length direction of the transverse guide rail; the other side of crossbeam is equipped with longitudinal sliding plate, and longitudinal sliding plate side is equipped with pole setting and the cylinder of drive pole setting vertical movement, and the pole setting bottom is equipped with the horizontal stand, and the horizontal stand lower extreme is equipped with the shower nozzle mount, installs the release agent shower nozzle that corresponds with the sleeper mould on the shower nozzle mount. The utility model discloses can be used to double block formula sleeper production line, before the mould pours into the concrete, utilize this system to the mould in the automatic spraying release agent, the spraying is even, efficient, and need not manual operation, has avoided the injury of atomizing release agent to the person.
Description
Technical Field
The utility model relates to a sleeper manufacturing technical field especially relates to a truss-like release agent paint finishing.
Background
The ballastless tracks are paved and applied in a large amount in a newly-built high-speed railway trunk line, a good technical effect is achieved, and the application of the double-block type sleeper is mature. The double-block sleeper is usually produced by a circulating production line in a factory building, the die operates in a continuous closed circulating mode, and before concrete is poured each time, the die needs to be thoroughly cleaned and then is sprayed with a mold release agent so as to ensure smooth demolding and appearance quality of the sleeper.
In the past, the release agent is manually sprayed, high-pressure air flows quickly to form negative pressure to suck the release agent, the high-pressure air and the release agent are fully mixed and atomized in a spray gun and finally sprayed on a sprayed surface, so that the problems of operation environment pollution, large diffusion range and influence on the health of operators are solved, and the problems of waste of the release agent and the like caused by low working efficiency, large randomness, and incapability of effectively ensuring uniformity of manual spraying are solved.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a truss-like release agent paint finishing.
In order to achieve the above purpose, the technical scheme of the utility model is that: a truss mold release spray system comprising:
the conveying device is used for conveying the sleeper mold;
the truss is arranged above the conveying device in a spanning mode and comprises a transverse guide rail parallel to the conveying device, a cross beam is arranged on the transverse guide rail, a transmission shaft arranged along the length direction of the cross beam and a motor driving the transmission shaft to rotate are arranged on the side face of the cross beam, the transmission shaft and the transverse guide rail are in transmission through a gear and a rack, and the cross beam is controlled to move along the length direction of the transverse guide rail; the other side surface of the cross beam is provided with a longitudinal sliding plate, the side surface of the longitudinal sliding plate is provided with a vertical rod and a cylinder for driving the vertical rod to move vertically, the bottom end of the vertical rod is provided with a horizontal bracket, the lower end of the horizontal bracket is provided with a spray head fixing frame, and a release agent spray head corresponding to a sleeper mould is arranged on the spray head fixing frame;
the spraying mechanism comprises a pressure container, the pressure container is internally stored with a release agent doped with fluorescent powder and is connected with liquid inlets of release agent nozzles through a flow divider, the pressure container is also connected with an air pump, and the air pump blows high-pressure air into the pressure container to atomize the release agent and spray the release agent out of the release agent nozzles after passing through the flow divider;
the waste gas treatment mechanism comprises a dust collector arranged on the spray head fixing frame, the dust collector is connected with a waste gas treatment device, and the dust collector absorbs redundant atomized release agent in the air and discharges the atomized release agent after being treated by the waste gas treatment device;
the spraying detection mechanism comprises a fluorescent lamp and an industrial camera which are arranged on a spray head fixing frame, the fluorescent lamp is connected with a controller, the controller controls the fluorescent lamp to be turned on or off, the controller is also connected with the industrial camera and controls the industrial camera to shoot images of the sleeper mold under the irradiation of the fluorescent lamp, the controller is also connected with a database, and whether spraying is qualified or not is judged by comparing the shot images with the database.
Furthermore, the pressure container is internally provided with temperature monitoring and adjusting devices for monitoring the temperature of the release agent in real time, and when the temperature of the release agent is lower than a threshold value, the release agent is heated to a set temperature.
The utility model has the advantages that: the utility model discloses can be used to double block formula sleeper production line, before the mould pours into the concrete, utilize this system to the mould in the automatic spraying release agent, the spraying is even, efficient, this system still absorbs and handles the atomizing release agent through dust catcher, exhaust treatment device, has avoided the injury of atomizing release agent to the person.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a side view of the present invention;
FIG. 3 is a functional block diagram of a spray mechanism;
FIG. 4 is a schematic block diagram of exhaust gas treatment;
fig. 5 is a schematic block diagram of spray detection.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1-2, a truss-like mold release agent spray system includes:
a conveyor 10 for transporting the tie molds 00;
the truss 20 striding over the conveying device comprises a transverse guide rail 21 parallel to the conveying device 10, a cross beam 22 is arranged on the transverse guide rail 21, a transmission shaft 23 arranged along the length direction of the cross beam 22 and a motor 24 driving the transmission shaft 23 to rotate are arranged on the side surface of the cross beam 22, the transmission shaft 23 and the transverse guide rail 21 are in transmission through a gear and a rack, and the cross beam 22 is controlled to move along the length direction of the transverse guide rail 21; the other side of the cross beam 22 is provided with a longitudinal sliding plate 25, the side of the longitudinal sliding plate 25 is provided with an upright rod 26 and an air cylinder 27 for driving the upright rod 26 to vertically move, the bottom end of the upright rod 26 is provided with a horizontal bracket 28, the lower end of the horizontal bracket 28 is provided with a spray head fixing frame 29, and the spray head fixing frame 29 is provided with a release agent spray head 34 corresponding to the sleeper mold 00.
The spray mechanism, as shown in fig. 3, includes a pressure vessel 31, the pressure vessel 31 is connected to the liquid inlet of each release agent nozzle 34 through a flow divider 32, the pressure vessel 31 is further connected to an air pump 33, the air pump 33 blows high-pressure air into the pressure vessel 31, and the release agent is ejected from the release agent nozzles 34 after passing through the flow divider 32.
The waste gas treatment mechanism, as shown in fig. 4, comprises a dust collector 41 arranged on the nozzle fixing frame 29, the dust collector 41 is connected with a waste gas treatment device 42, the dust collector 41 absorbs the redundant atomized release agent in the air and discharges the treated release agent after being treated by the waste gas treatment device 42;
as shown in fig. 5, the spray detection mechanism includes a fluorescent lamp 51 and an industrial camera 52 which are arranged on the nozzle fixing frame 29, the fluorescent lamp 51 is connected with a controller 53, the controller 53 controls the fluorescent lamp 51 to be turned on and off, the controller 53 is also connected with the industrial camera 52, after the release agent is sprayed, the controller 53 controls the industrial camera 52 to shoot an image of the sleeper mold 00 under the irradiation of the fluorescent lamp 51, the controller 53 is also connected with a database 54, and whether the spray is qualified is judged by comparing the shot image with the database 54.
Because the normal use temperature of the release agent is usually consistent with the room temperature and is kept between 5 and 30 degrees, if the room temperature is lower than 5 degrees, the activity and the fluidity of the release agent are poor, the pipe is easy to solidify and block, and the uniform spraying cannot be ensured. And a temperature monitoring and adjusting device 35 is arranged in the pressure container 31 and used for monitoring the temperature of the release agent in real time, and when the temperature of the release agent is lower than a threshold value, the release agent is heated to a set temperature.
The utility model discloses can be used to double block formula sleeper production line, before the mould pours into the concrete, utilize this system to the mould in the automatic spraying release agent, the spraying is even, efficient, and need not manual operation, has avoided the injury of atomizing release agent to the person.
The described embodiments are only some, but not all embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Claims (2)
1. A truss mold release agent spray system, comprising:
the conveying device is used for conveying the sleeper mold;
the truss is arranged above the conveying device in a spanning mode and comprises a transverse guide rail parallel to the conveying device, a cross beam is arranged on the transverse guide rail, a transmission shaft arranged along the length direction of the cross beam and a motor driving the transmission shaft to rotate are arranged on the side face of the cross beam, the transmission shaft and the transverse guide rail are in transmission through a gear and a rack, and the cross beam is controlled to move along the length direction of the transverse guide rail; the other side surface of the cross beam is provided with a longitudinal sliding plate, the side surface of the longitudinal sliding plate is provided with a vertical rod and a cylinder for driving the vertical rod to move vertically, the bottom end of the vertical rod is provided with a horizontal bracket, the lower end of the horizontal bracket is provided with a spray head fixing frame, and a release agent spray head corresponding to a sleeper mould is arranged on the spray head fixing frame;
the spraying mechanism comprises a pressure container, the pressure container is internally stored with a release agent doped with fluorescent powder and is connected with liquid inlets of release agent nozzles through a flow divider, the pressure container is also connected with an air pump, and the air pump blows high-pressure air into the pressure container to atomize the release agent and spray the release agent out of the release agent nozzles after passing through the flow divider;
the waste gas treatment mechanism comprises a dust collector arranged on the spray head fixing frame, the dust collector is connected with a waste gas treatment device, and the dust collector absorbs redundant atomized release agent in the air and discharges the atomized release agent after being treated by the waste gas treatment device;
the spraying detection mechanism comprises a fluorescent lamp and an industrial camera which are arranged on a spray head fixing frame, the fluorescent lamp is connected with a controller, the controller controls the fluorescent lamp to be turned on or off, the controller is also connected with the industrial camera and controls the industrial camera to shoot images of the sleeper mold under the irradiation of the fluorescent lamp, the controller is also connected with a database, and whether spraying is qualified or not is judged by comparing the shot images with the database.
2. A truss type mold release agent spray system as defined in claim 1 wherein said pressure vessel is provided with temperature monitoring and regulation for real time monitoring of mold release agent temperature, and wherein the mold release agent is heated to a set temperature when the mold release agent temperature is below a threshold value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920477913.0U CN209937206U (en) | 2019-04-10 | 2019-04-10 | Truss-like release agent paint finishing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920477913.0U CN209937206U (en) | 2019-04-10 | 2019-04-10 | Truss-like release agent paint finishing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209937206U true CN209937206U (en) | 2020-01-14 |
Family
ID=69127195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920477913.0U Expired - Fee Related CN209937206U (en) | 2019-04-10 | 2019-04-10 | Truss-like release agent paint finishing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209937206U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109877948A (en) * | 2019-04-10 | 2019-06-14 | 北京好运达智创科技有限公司 | A kind of truss-like demoulding agent spray system |
| CN112476735A (en) * | 2020-11-25 | 2021-03-12 | 华江泗阳现代建筑发展有限公司 | Production process of concrete prefabricated wallboard and release agent spraying device thereof |
| CN114750270A (en) * | 2022-03-28 | 2022-07-15 | 单林建 | Multidirectional automatic release agent spraying equipment for processing embossed plate |
-
2019
- 2019-04-10 CN CN201920477913.0U patent/CN209937206U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109877948A (en) * | 2019-04-10 | 2019-06-14 | 北京好运达智创科技有限公司 | A kind of truss-like demoulding agent spray system |
| CN112476735A (en) * | 2020-11-25 | 2021-03-12 | 华江泗阳现代建筑发展有限公司 | Production process of concrete prefabricated wallboard and release agent spraying device thereof |
| CN114750270A (en) * | 2022-03-28 | 2022-07-15 | 单林建 | Multidirectional automatic release agent spraying equipment for processing embossed plate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200709 Address after: No. 1799 Yinhang Road, Yangpu District, Shanghai 200000 Co-patentee after: THE FOURTH CIVIL ENGINEERING CO., LTD OF CREC SHANGHAI Group Patentee after: SHANGHAI CIVIL ENGINEERING Co.,Ltd. OF CREC Co-patentee after: YUQIAN RAILWAY Co.,Ltd. Co-patentee after: BEIJING HAOYUNDA ZHICHUANG TECHNOLOGY Co.,Ltd. Address before: 100022 Wanda Plaza, No. 93 Jianguo Road, Chaoyang District, Beijing, 902 Patentee before: BEIJING HAOYUNDA ZHICHUANG TECHNOLOGY Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200114 |