CN212143183U - Spraying device for track plate mold - Google Patents

Spraying device for track plate mold Download PDF

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Publication number
CN212143183U
CN212143183U CN202020233021.9U CN202020233021U CN212143183U CN 212143183 U CN212143183 U CN 212143183U CN 202020233021 U CN202020233021 U CN 202020233021U CN 212143183 U CN212143183 U CN 212143183U
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China
Prior art keywords
spraying
station
release agent
track
spraying device
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Active
Application number
CN202020233021.9U
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Chinese (zh)
Inventor
庞景东
樊文波
吴元文
税卓平
廉栋
何立春
董合绵
郭强
薛长军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong High Speed Railway Construction Equipment Co ltd
Sichuan Shengteng Yuanchuang Dynamo Electric Technology Research Co ltd
Ningbo Huatie Track Traffic Equipment Manufacturing Co ltd
Original Assignee
Shandong High Speed Railway Construction Equipment Co ltd
Sichuan Shengteng Yuanchuang Dynamo Electric Technology Research Co ltd
Ningbo Huatie Track Traffic Equipment Manufacturing Co ltd
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Application filed by Shandong High Speed Railway Construction Equipment Co ltd, Sichuan Shengteng Yuanchuang Dynamo Electric Technology Research Co ltd, Ningbo Huatie Track Traffic Equipment Manufacturing Co ltd filed Critical Shandong High Speed Railway Construction Equipment Co ltd
Priority to CN202020233021.9U priority Critical patent/CN212143183U/en
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Publication of CN212143183U publication Critical patent/CN212143183U/en
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Abstract

The utility model discloses a spraying device for track plate mould, which comprises a spraying component, and comprises a beam and two oppositely arranged frames, wherein a station for accommodating the track plate mould is arranged between the frames, the beam is connected between the two frames and can move along the length direction of the frames, a plurality of atomizing nozzles are arranged on the beam at intervals, and the atomizing nozzles are used for spraying a release agent; and the cover cap is used for accommodating and shielding the spraying component. By adopting the spraying device, the row of atomizing nozzles move along the upper surface of the track slab mold, the release agent sprayed by the atomizing nozzles uniformly covers the inner surface of the track slab mold in the moving process, the spraying quality is good, the number of the atomizing nozzles is small, the cost control of the spraying device is facilitated, the cover can cover the station, and the suspended release agent mist in the spraying process is prevented from being diffused to an operation space area.

Description

Spraying device for track plate mold
Technical Field
The utility model relates to a track traffic technical field especially relates to a spraying device for track board mould.
Background
In the production process of the high-speed rail plate, steel bars are woven in the rail plate mould 1 shown in figure 1, concrete is poured for forming, the pouring area of the inner surface of the rail plate mould 1 needs to be cleaned each time before the rail plate is produced, and a release agent is sprayed on the inner surface of the rail plate mould 1, so that an isolation layer is formed between the concrete poured in the subsequent process and the mould, the isolation layer is well defined, and the subsequent demoulding is facilitated.
The current position that corresponds at track board mould 1 internal surface sets up the spraying point of a plurality of fixed position, and fixed point, directional spraying's mode spraying release agent exist the spraying inhomogeneous, be difficult to control the problem of spraying quality, and the nozzle is many simultaneously, is unfavorable for cost control's problem.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a: the spraying device for the track plate mold is provided for solving the problems that in the prior art, a mode of fixed-point and directional spraying of the inner surface of the track plate mold is adopted to spray a mold release agent, the spraying is uneven, the spraying quality is difficult to control, and the quantity of nozzles is large, so that the cost control is not facilitated.
In order to realize the purpose, the utility model discloses a technical scheme be:
a spray coating device for a rail plate mold, comprising:
the spraying component comprises a cross beam and two oppositely arranged racks, a station for accommodating a track plate mold is arranged between the racks, the cross beam is connected between the two racks and can move along the length direction of the racks, and a plurality of atomizing nozzles are arranged on the cross beam at intervals and used for spraying a release agent;
and the cover cap is used for accommodating and shielding the spraying component.
The spraying device further comprises a liquid supply part and a control part, wherein the liquid supply part is connected with the atomizing nozzle, the liquid supply part is used for supplying a release agent to the atomizing nozzle, the control part is connected with the spraying part and the liquid supply part, and the control part is used for controlling the operation of the spraying part and controlling the opening and closing of the liquid supply part and the adjustment of a liquid supply mode.
By adopting the spraying device for the track plate mould, after the track plate mould is arranged on the station of the spraying device, the atomizing nozzle starts to spray the release agent, and simultaneously the cross beam moves along the frame to drive one row of the atomizing nozzles to move along the upper surface of the track plate mould, the cross beam completely sweeps the inner surface of the track plate mould in the moving process, the release agent sprayed by the atomizing nozzles uniformly covers the inner surface of the track plate mould, the spraying quality is good, the efficiency is high, the number of the atomizing nozzles is small, the cost control of the spraying device is facilitated, the cover cap can cover the station, the suspended release agent fog in the spraying process is prevented from being diffused to an operation space region, the atomizing usage amount of the release agent is small compared with the direct spraying amount, the spraying device is beneficial to saving and environmental protection, and the spraying device has simple structure, convenient use and good effect.
Preferably, the Control unit includes a DCS (Distributed Control System), a PLC (Programmable Logic Controller), or an industrial computer.
Preferably, two ends of the two racks in the length direction are open, and the track plate mold can enter and exit the station from the open ends.
Further preferably, openings are formed in two ends of the cover in the length direction of the rack, the openings are aligned with the openings, and the track plate mold can enter and exit the station from the openings.
Further preferably, the top of the cover is in communication with a suction member.
By adopting the structure, after the release agent is sprayed, the residual suspended atomized release agent in the cover cap can be effectively sucked away by the suction part, so that the atomized release agent is prevented from escaping from the opening to the cover cap area, and the influence on the working environment and the influence on the health of workers are reduced.
Further preferably, the suction means comprises a suction fan and a duct communicating the hood top and the suction fan.
Further preferably, the opening and the station are provided with rails, the rails are used for arranging a traveling trolley in a sliding mode, and the traveling trolley is used for transporting the rail plate mold.
By adopting the structure, the assembly line operation in a factory is convenient, and the assembly line operation is connected with the upper and lower processes.
Preferably, the cover comprises a skeleton and a transparent panel.
Further preferably, the transparent panel is a glass plate or a transparent plastic plate.
Preferably, the rack is provided with a slide rail, the beam is provided with a power slide block, and the power slide block is matched with the slide rail.
Preferably, the liquid supply part comprises a power source which is compressed air or a hydraulic system.
Preferably, the atomizing nozzle is an air pressure and/or hydraulic atomizing nozzle, fine atomizing spray can be formed by utilizing air pressure and/or hydraulic pressure, the atomizing spray is uniformly distributed, the pressure and the flow of an air pressure and/or hydraulic mode are easy to control, and the application range is wide.
Preferably, all the atomizing nozzles are uniformly arranged on the cross beam.
Further preferably, each of the atomizing nozzles is capable of oscillating or rotating relative to the cross member.
Preferably, the spraying device further comprises a sensor, the sensor is used for detecting the position of the track slab mold relative to the station, when the sensor detects that the track slab mold is completely located at the station, a signal is fed back to the control component, and the control component controls the spraying component to work.
Further preferably, the sensor is arranged on the frame, and the sensor is a laser range finder.
Further preferably, the sensor is arranged beside the track, and the sensor is a travel switch or a proximity switch.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
1. the utility model relates to a spraying device for track board mould, with the track board mould locate this spraying device behind the station, the atomizing nozzle begins to spray the release agent, simultaneously the crossbeam is followed the frame removes, drives one row the atomizing nozzle and follows the upper surface of track board mould and moves, and in the moving process the crossbeam sweeps completely the track board mould internal surface, the release agent that the atomizing nozzle spun evenly covers the track board mould internal surface, and the spraying is of high quality, efficient, the atomizing nozzle is small in quantity, does benefit to this spraying device cost control, the shroud can cover the station, prevents unsettled release agent fog from diffusing to the operation space region in the spraying process, and release agent atomizing use amount is less than direct spray volume, does benefit to saving and environmental protection, this spraying device simple structure, the use is convenient, and the effect is good;
2. the utility model discloses a spraying device for track board mould, the shroud top communicates suction means, makes behind the release agent spraying operation, remaining suspension atomizing release agent in the shroud can effectively be siphoned away by suction means, avoids atomizing release agent to escape from the opening the shroud region, reduces the influence to the operational environment and the influence to workman's health;
3. a spraying device for track board mould, the opening uncovered with station department is equipped with the track, the track is used for sliding and sets up the walking dolly, the walking dolly is used for the transportation track board mould, the interior assembly line operation of mill of being convenient for links up with last lower process.
Drawings
FIG. 1 is a schematic structural view of a prior art track plate mold;
fig. 2 is a schematic structural diagram of a spraying device for a track slab mold according to the present invention;
FIG. 3 is a schematic structural view of a spray member;
FIG. 4 is a schematic view of the spray member in cooperation with a rail plate mold;
fig. 5 is a schematic view of the spray device in cooperation with a rail plate mold.
Icon: 1-rail plate mould, 2-spraying component, 21-beam, 22-frame, 23-station, 3-cover, 31-framework, 32-transparent panel and 33-opening.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
Examples
As shown in fig. 1-5, the utility model discloses a spraying device for track plate mould, include:
the spraying component 2 comprises a cross beam 21 and two oppositely arranged racks 22, wherein a station 23 for accommodating the track plate mold 1 is arranged between the racks 22, two ends of the two racks 22 in the length direction are open, the track plate mold 1 can enter and exit the station 23 from the open, the cross beam 21 is connected between the two racks 22 and can move along the length direction of the racks 22, a slide rail is arranged on the racks 22, the cross beam 21 is provided with a power slide block, the power slide block is matched with the slide rail, the cross beam 21 is provided with a plurality of atomizing nozzles at equal intervals, each atomizing nozzle can swing or rotate relative to the cross beam 21, and the atomizing nozzles are used for spraying a release agent; specifically, the atomizing nozzle is an air pressure and/or hydraulic atomizing nozzle, fine atomizing spray can be formed by utilizing air pressure and/or hydraulic pressure, the atomizing spray is uniformly distributed, the pressure and the flow of an air pressure and/or hydraulic mode are easy to control, and the application range is wide;
the liquid supply part is connected with the atomizing nozzle and is used for supplying a release agent to the atomizing nozzle; specifically, the liquid supply part comprises a power source which is compressed air or a hydraulic system;
the sensor is used for detecting the position of the track slab mold 1 relative to the station 23, and when the sensor detects that the track slab mold 1 is completely positioned at the station 23, a signal is fed back to the control part, and the control part controls the spraying part 2 to work;
the control component is connected with the sensor, the spraying component 2 and the liquid supply component, and is used for controlling the operation of the spraying component 2, controlling the opening and closing of the liquid supply component and adjusting the liquid supply mode; specifically, the control component comprises a DCS, a PLC or an industrial computer;
the cover 3 is used for accommodating and covering the spraying component 2, the cover 3 comprises a framework 31 and a transparent panel 32, two ends of the cover 3 in the length direction of the rack 22 are provided with openings 33, the openings 33 are aligned with the openings, the track slab mold 1 can enter and exit the station 23 from the openings 33, the top of the cover 3 is communicated with a suction component, the suction component comprises an exhaust fan and a pipeline, and the pipeline is communicated with the top of the cover 3 and the exhaust fan; specifically, the transparent panel 32 is a glass plate or a transparent plastic plate.
As a preferable scheme of this embodiment, the opening 33, the opening and the station 23 are provided with rails, the rails are used for slidably arranging a traveling trolley, and the traveling trolley is used for transporting the track slab mold 1, so that the assembly line operation in a factory is facilitated, and the traveling trolley is connected with an upper process and a lower process; the sensor sets up by the track, the sensor is travel switch or proximity switch, perhaps the sensor set up in on the frame 22, the sensor is laser range finder.
By applying the utility model, after the track plate mould 1 is arranged on the station 23 of the spraying device, the atomizing nozzle starts to spray the release agent, and simultaneously the beam 21 moves along the frame 22 to drive one row of the atomizing nozzles to move along the upper surface of the track plate mould 1, and in the moving process, the beam 21 completely sweeps the inner surface of the track plate mould 1, the release agent sprayed by the atomizing nozzles uniformly covers the inner surface of the track plate mould 1, so that the spraying quality is good, the efficiency is high, the number of the atomizing nozzles is small, the cost control of the spraying device is facilitated, the station 23 can be covered by the cover 3, the suspended mist release agent liquid in the spraying process is prevented from diffusing to the operation space area, the atomizing usage amount of the release agent is smaller than the direct spraying amount, the spraying device is beneficial to saving and environmental protection, after suction means made release agent spraying operation, remaining suspension atomizing release agent can be effectual by in the shroud 3 suction means siphons away, avoids atomizing release agent to follow opening 33 escapes the shroud 3 is regional, reduces the influence to the operational environment and to the healthy influence of workman, this spraying device simple structure, convenient to use, respond well.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A spray coating device for a track plate mold, comprising:
the spraying component (2) comprises a cross beam (21) and two oppositely arranged racks (22), a station (23) for accommodating the track plate mold (1) is arranged between the racks (22), the cross beam (21) is connected between the two racks (22) and can move along the length direction of the racks (22), and a plurality of atomizing nozzles are arranged on the cross beam (21) at intervals and used for spraying a release agent;
and the cover cap (3) is used for accommodating and covering the spraying component (2).
2. A device according to claim 1, characterized in that the two longitudinal ends of the frames (22) are open, and the track plate mould (1) can enter and exit the station (23) through the open ends.
3. A spray device according to claim 2, wherein the cover (3) is provided with openings (33) at both ends in the length direction of the frame (22), the openings (33) being aligned with the openings, and the rail plate mould (1) can enter and exit the station (23) from the openings (33).
4. A spray device according to claim 3, wherein the top of the hood (3) communicates with suction means.
5. A spraying device according to claim 3, characterized in that rails are provided at the opening (33), the opening and the station (23) for sliding a travelling trolley for transporting the rail plate mould (1).
6. A spray device according to claim 1, wherein the cover (3) comprises a skeleton (31) and a transparent panel (32).
7. A spraying device according to claim 6, characterized in that the transparent panel (32) is a glass plate or a transparent plastic plate.
8. The spraying device according to claim 1, characterized in that the frame (22) is provided with a slide rail, and the cross beam (21) is provided with a power slide adapted to the slide rail.
9. A spray assembly according to claim 1 wherein said atomising nozzle is a pneumatic and/or hydraulic atomising nozzle.
10. A spray device according to any one of claims 1-9, further comprising a sensor for detecting the position of the rail plate mould (1) relative to the station (23).
CN202020233021.9U 2020-02-28 2020-02-28 Spraying device for track plate mold Active CN212143183U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020233021.9U CN212143183U (en) 2020-02-28 2020-02-28 Spraying device for track plate mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020233021.9U CN212143183U (en) 2020-02-28 2020-02-28 Spraying device for track plate mold

Publications (1)

Publication Number Publication Date
CN212143183U true CN212143183U (en) 2020-12-15

Family

ID=73712127

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020233021.9U Active CN212143183U (en) 2020-02-28 2020-02-28 Spraying device for track plate mold

Country Status (1)

Country Link
CN (1) CN212143183U (en)

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