CN103240204B - Mold-releasing oil automatic spraying device for aerated concrete block and method thereof - Google Patents
Mold-releasing oil automatic spraying device for aerated concrete block and method thereof Download PDFInfo
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- CN103240204B CN103240204B CN201310181498.1A CN201310181498A CN103240204B CN 103240204 B CN103240204 B CN 103240204B CN 201310181498 A CN201310181498 A CN 201310181498A CN 103240204 B CN103240204 B CN 103240204B
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- shower nozzle
- mould oil
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- walking mechanism
- building block
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Abstract
The invention provides a mold-releasing oil automatic spraying device for an aerated concrete block. The mold-releasing oil automatic spraying device for the aerated concrete block comprises a spraying rack, a mould box accommodating space is reserved below the spraying rack, a travelling mechanism which can perform horizontal movement transversely is arranged on the spraying rack, a rotating mechanism which can rotate axially is vertically arranged on the travelling mechanism, and the lower end of the rotating mechanism is provided with a spraying nozzle which is connected with a mold-releasing oil atomization machine outside. The travelling mechanism moves on a transverse beam to drive the spraying nozzle to move, and the spraying nozzle sprays inner walls of the mould box during moving. The mold-releasing oil automatic spraying device for the aerated concrete block has the advantages of being reasonable in design, greatly reducing the workload, improving the production efficiency, reducing the loss of the mold-releasing oil, spraying evenly and improving the product quality.
Description
Technical field
The present invention relates to a kind of air-entrained concrete building block mould oil automatic spray apparatus and method thereof.
Background technology
Air-entrained concrete building block is for raw material with siliceous material (as flyash or sand) and calcareous material (lime and cement), through the New Building Materials of the light heat-insulating that the techniques such as batching cast, expansion of getting angry, cutting maintenance are made, have production and the applicating history of more than 60 year in China.Due to the performance that it is excellent, be widely used in industry and civil buildings, become a kind of novel wall material the most prosperous.Air-entrained concrete building block mainly contains lightweight, the plurality of advantages such as thermal and insulating performance good, shock resistance is strong, good processability, high temperature resistant, sound insulation value good, strong adaptability, environmental protection, becomes the new lover in construction material.
At the manufacturing process of air-entrained concrete building block be: 1. raw material fine grinding 2. batching 3. stir cast 4. get angry expansion 5. quiet stop cutting 6. steam press maintenance 7. go out still 8. finished product processing 9. packaging.Stir in cast in step 3, need batching evenly to insert in moulding box after stirring, need uniform application mould oil on moulding box inwall before casting, be beneficial to the air-entrained concrete building block demoulding.In existing technological process, mould oil is mainly by manually smearing, and inefficiency, labour intensity is large and easily cause because mould oil is smeared uneven and cannot the situation damaged of the demoulding, building block, and mould oil loss is very large, causes waste.
Summary of the invention
For solving above technical deficiency, the invention provides a kind of air-entrained concrete building block mould oil automatic spray apparatus and method thereof, time saving and energy saving, production efficiency is high.
The present invention is achieved by the following measures:
Air-entrained concrete building block mould oil automatic spray apparatus of the present invention, comprises spraying frame, under spraying frame
Fang Liuyou moulding box spatial accommodation, described spraying frame is provided with can the walking mechanism of transverse horizontal movement, and described walking mechanism is vertically provided with can the rotating mechanism of axial rotation, and described rotating mechanism lower end is provided with the shower nozzle of external mould oil atomizer.
Above-mentioned spraying frame comprises column and crossbeam, described crossbeam be provided with the tooth bar band of level and be parallel to the axis of guide of tooth bar band, described walking mechanism comprises mobile roof support, described mobile roof support is provided with movable motor, described movable motor drives and is connected with the gear be meshed with tooth bar band, mobile roof support is provided with the linear bearing matched with the axis of guide.
Above-mentioned rotating mechanism comprises the runing rest be vertically connected on mobile roof support, and described runing rest top is provided with electric rotating machine, and drive below described electric rotating machine and be connected with vertical dwang, described shower nozzle is arranged on the lower end of dwang.
Above-mentioned shower nozzle comprises the fixed mount be connected on dwang, described fixed mount is provided with sprayer body and operated pneumatic valve, described sprayer body is connected with the oil pipe of external mould oil atomizer, oil pipe is provided with magnetic valve, sprayer body lower end is provided with spray orifice, and sprayer body end is provided with the baffle plate of outward-dipping extension.
Above-mentionedly also comprise PLC, the end of travel in walking mechanism on described crossbeam is provided with limit switch, and described limit switch, electric rotating machine are connected with PLC with movable motor.
Above-mentioned dwang lower end is connected with the shower nozzle that two are mutually angle, angle between two shower nozzles is 90 ° ~ 130 °, the end of sprayer body is provided with the baffle plate that two are mutually angle, and the angle of two baffle plates is 90 ° ~ 120 °, and described shower nozzle is higher than the moulding box top 500 ~ 1200mm of below.
The injection diameter of above-mentioned shower nozzle is 0.1 ~ 0.5mm.
Ground below above-mentioned spraying frame is equipped with track.
The spraying method of air-entrained concrete building block mould oil automatic spray apparatus of the present invention, comprises the following steps:
Step 1: by moulding box along track to spraying frame lower position, walking mechanism moves to crossbeam left end and touches the limit switch of left end, starts magnetic valve, the mould oil of shower nozzle jet atomization;
Step 2: rotating mechanism drives shower nozzle to rotate a circle, and mould oil is ejected into the left side inner face of moulding box;
Step 3: walking mechanism drives shower nozzle to move to right, and mould oil is ejected on the front and back inwall of moulding box by shower nozzle in the process of moving to right;
Step 4: walking mechanism moves to crossbeam right-hand member, and touch the limit switch of right-hand member, walking mechanism stops, rotating mechanism drives shower nozzle to rotate a circle, and mould oil is ejected into the right side inner face of moulding box, shut electromagnetic valve, stop the mould oil of shower nozzle jet atomization, complete spraying;
Step 5: repeat step 1.
The invention has the beneficial effects as follows: the present invention is reasonable in design, significantly reduce workload, improve production efficiency, decrease the loss of mould oil, smear evenly, improve product quality.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is walking mechanism of the present invention and rotating mechanism structural representation.
Fig. 3 is nozzle structure schematic diagram of the present invention.
Wherein: 1 spraying frame, 2 moulding boxs, 3 tracks, 4 crossbeams, 5 axis of guides, 6 tooth bar bands, 7 columns, 8 limit switches, 9 magnetic valves, 10 rotating mechanisms, 11 runing rests, 12 electric rotating machines, 13 dwangs, 14 gears, 15 linear bearings, 16 synchronizing wheels, 17 movable motors, 18 Timing Belts, 19 mobile roof supports, 20 shower nozzles, 21 sprayer bodies, 22 baffle plates, 23 oil pipes, 24 fixed mounts, 25 operated pneumatic valves.
Detailed description of the invention
As shown in Figure 1, air-entrained concrete building block mould oil automatic spray apparatus of the present invention, comprise spraying frame 1, moulding box 2 spatial accommodation is left below spraying frame 1, spraying frame 1 is provided with can the walking mechanism of transverse horizontal movement, walking mechanism is vertically provided with can the rotating mechanism 10 of axial rotation, and rotating mechanism 10 lower end is provided with the shower nozzle 20 of external mould oil atomizer.Moved on crossbeam 4 by walking mechanism, drive shower nozzle 20 to move, and shower nozzle 20 pairs of moulding box 2 inwalls spray in moving process, save manpower.
Specifically, spraying frame 1 comprises column 7 and crossbeam 4, crossbeam 4 is provided with the tooth bar band 6 of level and is parallel to the axis of guide 5 of tooth bar band 6.Walking mechanism comprises mobile roof support 19, mobile roof support 19 is provided with movable motor 17, and movable motor 17 drives and is connected with the gear 14 be meshed with tooth bar band 6, mobile roof support 19 is provided with the linear bearing 15 matched with the axis of guide 5.After movable motor 17 starts, by the transmission of synchronizing wheel 16 and Timing Belt 18, driven gear 14 rotates, and gear 14 is along the tooth bar translation of engagement, and the axis of guide 5 plays the effect of horizontally-guided.Ground below spraying frame 1 is equipped with track 3, facilitates the propelling of moulding box 2 to release.
As shown in Figure 2, rotating mechanism 10 comprises the runing rest 11 be vertically connected on mobile roof support 19, and runing rest 11 top is provided with electric rotating machine 12, and drive below electric rotating machine 12 and be connected with vertical dwang 13, shower nozzle 20 is arranged on the lower end of dwang 13.Also comprise PLC, crossbeam 4 is provided with limit switch 8 at the end of travel of walking mechanism, limit switch 8, electric rotating machine 12 are connected with PLC with movable motor 17.When walking mechanism goes to left end or right-hand member touches limit switch 8 time, PLC controls movable motor 17 and stops, walking mechanism stops mobile, then PLC control electric rotating machine 12 starts, electric rotating machine 12 drives dwang 13 half revolution, shower nozzle 20 also and then rotates half cycle simultaneously, is sprayed on by mould oil on the sidewall at moulding box about 2 two ends.
As shown in Figure 3, shower nozzle 20 comprises the fixed mount 24 be connected on dwang 13, fixed mount 24 is provided with sprayer body 21 and operated pneumatic valve 25, sprayer body 21 is connected with the oil pipe 23 of external mould oil atomizer, oil pipe 23 is provided with magnetic valve 9, sprayer body 21 lower end is provided with spray orifice, and sprayer body 21 end is provided with the baffle plate 22 of outward-dipping extension.Two shower nozzles 20 are mutually angle, and angle is 90 ° ~ 130 °, and two baffle plates 22 are mutually angle, and angle is 90 ° ~ 120 °, and shower nozzle 20 is higher than the moulding box 2 top 500 ~ 1200mm of below.Adopt mould oil atomizer that the mould oil of atomization is entered sprayer body 21 from oil pipe 23, and from spray orifice ejection, the break-make of magnetic valve 9 control oil pipe 23, there is PLC to control.Operated pneumatic valve 25 controls the opening and closing of spray orifice, and operated pneumatic valve 25 is not easy when dirt is many to damage.Two shower nozzles 20 and two baffle plates 22 all adopt the design being mutually special angle, can make shower nozzle 20 in the fixed situation of certain altitude, spraying is more evenly without dead angle, and need not again shower nozzle 20 have been moved up and down, eliminate the elevating mechanism of shower nozzle 20, reduce cost, save spray time, improve spray efficiency.The injection diameter of shower nozzle 20 is 0.1 ~ 0.5mm, can improve the atomizing effect of mould oil.
The spraying method of air-entrained concrete building block mould oil automatic spray apparatus of the present invention, comprises the following steps:
Step 1: moulding box 2 is pushed into spraying frame 1 lower position along track 3, and walking mechanism moves to crossbeam 4 left end and touches the limit switch 8 of left end, starts magnetic valve 9, the mould oil of shower nozzle 20 jet atomization;
Step 2: rotating mechanism 10 drives shower nozzle 20 to rotate a circle, is ejected into the left side inner face of moulding box 2 by mould oil;
Step 3: walking mechanism drives shower nozzle 20 to move to right, and mould oil is ejected on the front and back inwall of moulding box 2 by shower nozzle 20 in the process of moving to right;
Step 4: walking mechanism moves to crossbeam 4 right-hand member, and touch the limit switch 8 of right-hand member, walking mechanism stops, rotating mechanism 10 drives shower nozzle 20 to rotate a circle, and mould oil is ejected into the right side inner face of moulding box 2, shut electromagnetic valve 9, stop the mould oil of shower nozzle 20 jet atomization, complete spraying;
Step 5: repeat step 1.
The above is only the preferred embodiment of this patent; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the art of this patent principle; can also make some improvement and replacement, these improve and replace the protection domain that also should be considered as this patent.
Claims (6)
1. an air-entrained concrete building block mould oil automatic spray apparatus, it is characterized in that: comprise spraying frame, moulding box spatial accommodation is left below spraying frame, described spraying frame is provided with can the walking mechanism of transverse horizontal movement, described walking mechanism is vertically provided with can the rotating mechanism of axial rotation, and described rotating mechanism lower end is provided with the shower nozzle of external mould oil atomizer; Spraying frame comprises column and crossbeam, described crossbeam be provided with the tooth bar band of level and be parallel to the axis of guide of tooth bar band, described walking mechanism comprises mobile roof support, described mobile roof support is provided with movable motor, described movable motor drives and is connected with the gear be meshed with tooth bar band, mobile roof support is provided with the linear bearing matched with the axis of guide; Described rotating mechanism comprises the runing rest be vertically connected on mobile roof support, and described runing rest top is provided with electric rotating machine, and drive below described electric rotating machine and be connected with vertical dwang, described shower nozzle is arranged on the lower end of dwang; Described shower nozzle comprises the fixed mount be connected on dwang, described fixed mount is provided with sprayer body and operated pneumatic valve, described sprayer body is connected with the oil pipe of external mould oil atomizer, oil pipe is provided with magnetic valve, sprayer body lower end is provided with spray orifice, and sprayer body end is provided with the baffle plate of outward-dipping extension.
2. according to air-entrained concrete building block mould oil automatic spray apparatus described in claim 1, it is characterized in that: also comprise PLC, end of travel in walking mechanism on described crossbeam is provided with limit switch, and described limit switch, electric rotating machine are connected with PLC controller with movable motor.
3. according to air-entrained concrete building block mould oil automatic spray apparatus described in claim 1, it is characterized in that: described dwang lower end is connected with the shower nozzle that two are mutually angle, angle between two shower nozzles is 90 ° ~ 130 °, the end of sprayer body is provided with the baffle plate that two are mutually angle, the angle of two baffle plates is 90 ° ~ 120 °, and described shower nozzle is higher than the moulding box top 500 ~ 1200mm of below.
4. according to air-entrained concrete building block mould oil automatic spray apparatus described in claim 1, it is characterized in that: the injection diameter of described shower nozzle is 0.1 ~ 0.5mm.
5. according to air-entrained concrete building block mould oil automatic spray apparatus described in claim 1, it is characterized in that: the ground below described spraying frame is equipped with track.
6. a spraying method for the air-entrained concrete building block mould oil automatic spray apparatus as described in claim 1, is characterized in that, comprise the following steps:
Step 1: by moulding box along track to spraying frame lower position, walking mechanism moves to crossbeam left end and touches the limit switch of left end, starts magnetic valve, the mould oil of shower nozzle jet atomization;
Step 2: rotating mechanism drives shower nozzle to rotate a circle, and mould oil is ejected into the left side inner face of moulding box;
Step 3: walking mechanism drives shower nozzle to move to right, and mould oil is ejected on the front and back inwall of moulding box by shower nozzle in the process of moving to right;
Step 4: walking mechanism moves to crossbeam right-hand member, and touch the limit switch of right-hand member, walking mechanism stops, rotating mechanism drives shower nozzle to rotate a circle, and mould oil is ejected into the right side inner face of moulding box, shut electromagnetic valve, stop the mould oil of shower nozzle jet atomization, complete spraying;
Step 5: repeat step 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310181498.1A CN103240204B (en) | 2013-05-16 | 2013-05-16 | Mold-releasing oil automatic spraying device for aerated concrete block and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310181498.1A CN103240204B (en) | 2013-05-16 | 2013-05-16 | Mold-releasing oil automatic spraying device for aerated concrete block and method thereof |
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| CN103240204A CN103240204A (en) | 2013-08-14 |
| CN103240204B true CN103240204B (en) | 2015-06-17 |
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| CN201310181498.1A Expired - Fee Related CN103240204B (en) | 2013-05-16 | 2013-05-16 | Mold-releasing oil automatic spraying device for aerated concrete block and method thereof |
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| CN103240204A (en) | 2013-08-14 |
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