CN1986082A - Automatic lacquer spraying system for surface of rotating body - Google Patents
Automatic lacquer spraying system for surface of rotating body Download PDFInfo
- Publication number
- CN1986082A CN1986082A CN 200610125546 CN200610125546A CN1986082A CN 1986082 A CN1986082 A CN 1986082A CN 200610125546 CN200610125546 CN 200610125546 CN 200610125546 A CN200610125546 A CN 200610125546A CN 1986082 A CN1986082 A CN 1986082A
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- rotating body
- spraying system
- guide rail
- spray gun
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Abstract
The present invention relates to a kind of automatic lacquer spraying system for the surface of rotating body, especially large rotating body. The automatic lacquer spraying system includes a spray booth, a bearing bogie inside the spray booth, a supporting and rotating device on the bogie, a spray gun moving mechanism, a cantilever bracket extending from the spray gun moving mechanism, an automatic spray gun connected to the cantilever bracket, and a pressure lacquer source connected via pipeline to the automatic spray gun. The present invention has the advantages of automatic operation, high coating quality, high production efficiency, safe and environment friendly operation condition, etc.
Description
Technical field
The present invention relates to a kind of system that is used for the especially medium-and-large-sized revolving body outer surface of revolving body is carried out auto spray painting.
Background technology
The outer surface of existing revolving body, especially medium-and-large-sized revolving body, the hand sprays that adopt more, some scattered auxiliary equipment and facilities are only arranged, the workman wears protective garment and breathing mask, use the manual spray gun for paint of vapour-pressure type, in being provided with the airtight dope room of simple ventilation unit, carry out operation, poor working environment so not only, labor strength is big, and the spraying uniformity of enamelled coating and thickness is difficult to control, can't realize the quick switching between the different lacquers, and production efficiency and product quality are had a strong impact on.
Summary of the invention
Technical problem to be solved by this invention be the deficiency that exists at above-mentioned prior art and provide a kind of safety and environmental protection, operation automatically, spray efficiency is high and the measured automatic lacquer spraying system for surface of rotating body of matter.
The present invention for the designed technical scheme of problem that solves above-mentioned proposition is: comprise paint spray booth 4, the ground of paint spray booth is installed on carrying vehicle 6, carrying vehicle is provided with supporting whirligig 1, a side is installed on spray gun walking mechanism 2 above the supporting whirligig, the pole bracket that stretches out downwards is set on the spray gun walking mechanism, connect automatic spray gun 29 on the pole bracket, automatic spray gun is connected with pressure lacquer source by pipeline.
Press such scheme, described paint spray booth is provided with air circulation device.
Press such scheme, described spray gun walking mechanism 2 include guide rail beam 16 and with the walking dolly 17 of guide rail beam phase configuration.
Press such scheme, described supporting whirligig 1 comprises the roller frame that is installed in carrying vehicle vehicle frame two ends, is installed on two running rollers separately on the roller frame, and running roller links to each other with drive unit by the wheel band.
Press such scheme, described pressure lacquer source is a high-pressure airless spray-painting plant 3.
The course of work of the present invention is: revolving body to be processed is placed on the supporting whirligig on the carrying vehicle, before the beginning spray painting operation, open high-pressure airless spray-painting plant and air circulation device, in paint spray booth, form top-down air-flow and little negative pressure, revolving body rotates under the drive of running roller, after turning over certain angle, revolving body stops, the spray gun walking mechanism starts, and drives spray gun and back and forth sprays along the axis of revolving body, sprayed a covering of the fan after, revolving body stops after rotating again, spray, so circulation is finished spraying up to revolving body again, when the another kind of lacquer of needs spraying, can finish the quick switching of lacquer by the colour changing valve in the pipeline.
Beneficial effect of the present invention is: 1, automaticity height, can between different adding, realize switching fast, and easy and simple to handle, not only alleviated labour intensity greatly, and operating personnel have also improved working environment greatly with on-the-spot isolation; 2, the spraying enamelled coating is even, surface quality good, has both improved the quality of the processing of spraying paint, and has also effectively improved the efficient of producing, and the operating environment safety and environmental protection can be realized the auto spray painting to various big-and-middle-sized revolving body outer surfaces.
Description of drawings
Fig. 1 is the general structure schematic diagram of one embodiment of the invention.
Fig. 2 is the right view of Fig. 1.
Fig. 3 is a carrying vehicle and the structure enlarged drawing that supports whirligig among Fig. 1.
Fig. 4 is the structure chart of facing of spray gun walking mechanism among Fig. 1.
Fig. 5 is the side-looking structure chart of spray gun walking mechanism among Fig. 1.
The specific embodiment
Further specify embodiments of the invention below in conjunction with accompanying drawing.
Comprise that ground is the paint spray booth 4 of rectangle, paint spray booth is airtight room body, and the termination is provided with door 31, and door is provided with observation window 32, be provided with minute-pressure detector 33 and combustible gas alarm instrument 34 in the paint spray booth 4, be used for detecting the interior pressure of paint spray booth and the concentration of fuel gas.The ground of paint spray booth is installed on carrying vehicle 6, carrying vehicle is placed on the horizontal rail 7, carrying vehicle is provided with supporting whirligig 1, described supporting whirligig comprises the roller frame 9 that is installed in carrying vehicle vehicle frame two ends, be installed on two running rollers 13 separately on the roller frame, running roller links to each other with drive unit by synchronous cog belt 15, described drive unit comprises driving gear 10 and the transition gear 11 that links to each other with fire-proof motor 14 and is installed in synchronizing jugged regulating wheel 12 of taking turns the band outside, synchronous cog belt 15 and driving gear 10, transition gear 11 and two running roller 13 engagements also run through therebetween, the roller frame 9 and the running roller structure at carrying vehicle two ends are symmetrical, are connected by the driving gear of shaft coupling 8 with two ends; Processed revolving meber is shelved on four running rollers in two ends and the synchronous cog belt 15, synchronous cog belt tensioning under the effect of revolving body gravity, and pass through regulating wheel 12 and further adjust, drive the revolving body rotation.A side is installed on spray gun walking mechanism 2 above the supporting whirligig, described spray gun walking mechanism include guide rail beam 16 and with the walking dolly 17 of guide rail beam phase configuration, guide rail beam is a square equal cross-section beam, end face and both sides are provided with guide rail, vertically be installed on tooth bar 19 along guide rail beam below, dispose walking dolly on the guide rail beam, walking dolly 17 comprises framework 20, the two ends, top of framework are installed on the guide rail phase configuration of carrying roller 25 and guide rail beam end face, the both sides of framework are installed on the guide rail phase configuration of limited roller 26 and guide rail beam both sides up and down, the two ends, below of framework are installed on driving gear 23 and driven gear 24, be meshed with tooth bar 19, driving gear 23 links to each other with explosion-proof drive motors 21 by driving-belt 22; Walking dolly 17 bottoms are provided with the pole bracket 18 that stretches out downwards, connect automatic spray gun 29 on the pole bracket, automatic spray gun is connected with pressure lacquer source by pipeline 30, described pressure lacquer source is a high-pressure airless spray-painting plant 3, the high-pressure airless spray-painting plant is by high-pressure airless pump group 27, colour changing valve 28, automatic spray gun 29 and pipeline 30 are formed, high-pressure airless pump group 27 and colour changing valve 28 are installed in outside the paint spray booth 4, pipeline 30 extends in the paint spray booth 4 and with automatic spray gun 29 and is connected, high-pressure airless pump group 27 is for spray painting operation provides power, and colour changing valve 28 is used for automatic spray gun 29 and switches between different lacquers.Paint spray booth disposes air circulation device, air circulation device 5 is made up of air blast blower fan 35, air draft blower fan 36, screen pack 37 and air channel 38, air blast blower fan 35 and air draft blower fan 36 are separately positioned on top and the bottom outside the paint spray booth 4, air channel 38 extends in the paint spray booth 4, and screen pack 37 is laid on top and the bottom in the paint spray booth 4.
The present embodiment course of work is: revolving body is placed on the cingulum rotation carrying vehicle 6, synchronous cog belt 15 tensioning under the effect of revolving body gravity, the door 31 of paint spray booth 4 is opened, again cingulum is rotated carrying vehicle 1 and advance paint spray booth 4 along horizontal rail 7, close door 31, before the beginning spray painting operation, open high-pressure airless spray-painting plant 3 and air circulation device 5, in paint spray booth, form top-down air-flow and little negative pressure, start the fire-proof motor 14 on the cingulum rotation carrying vehicle 6, revolving body rotates under the drive of synchronous toothed belt 15 and running roller 13, after turning over certain angle, revolving body stops, fire-proof motor 21 on the spray gun walking mechanism 2 starts, walking dolly 17 moves horizontally along guide rail beam 16, drive automatic spray gun 29 back and forth sprays along the axis of revolving body, after having sprayed a covering of the fan, revolving body stops after rotating again, spray again, so circulation, finish a kind of spraying of lacquer up to revolving body, when the another kind of lacquer of needs spraying, colour changing valve 28 work is also finished the switching of lacquer, carry out spraying operation again, during spraying operation, minute-pressure detector 33, combustible gas alarm instrument 34, air blast blower fan 35 and air draft blower fan 36 are worked all the time, fuel gas is filtered the back through filter screen 37 discharge outdoor.
Claims (10)
1. automatic lacquer spraying system for surface of rotating body, comprise paint spray booth (4), the ground that it is characterized in that paint spray booth is installed on carrying vehicle (6), carrying vehicle is provided with supporting whirligig (1), a side is installed on spray gun walking mechanism (2) above the supporting whirligig, the pole bracket that stretches out downwards is set on the spray gun walking mechanism, connects automatic spray gun (29) on the pole bracket, automatic spray gun is connected with pressure lacquer source by pipeline.
2. by the described automatic lacquer spraying system for surface of rotating body of claim 1, it is characterized in that described paint spray booth is provided with air circulation device.
3. by claim 1 or 2 described automatic lacquer spraying system for surface of rotating body, it is characterized in that described spray gun walking mechanism include guide rail beam (16) and with the walking dolly (17) of guide rail beam phase configuration.
4. by claim 1 or 2 described automatic lacquer spraying system for surface of rotating body, it is characterized in that described supporting whirligig (1) comprises the roller frame (9) that is installed in carrying vehicle vehicle frame two ends, be installed on two running rollers (13) separately on the roller frame, running roller links to each other with drive unit by the wheel band.
5. by claim 1 or 2 described automatic lacquer spraying system for surface of rotating body, it is characterized in that described pressure lacquer source is high-pressure airless spray-painting plant (3).
6. by claim 1 or 2 described automatic lacquer spraying system for surface of rotating body, it is characterized in that paint spray booth is airtight room body, the termination is provided with door (31), and door is provided with observation window (32), is provided with minute-pressure detector (33) and combustible gas alarm instrument (34) in the paint spray booth.
7. by claim 1 or 2 described automatic lacquer spraying system for surface of rotating body, it is characterized in that described supporting whirligig comprises the roller frame (9) that is installed in carrying vehicle vehicle frame two ends, be installed on two running rollers (13) separately on the roller frame, running roller links to each other with drive unit by synchronous cog belt (15), described drive unit comprises driving gear (10) and the transition gear (11) that links to each other with fire-proof motor (14) and is installed in synchronizing jugged regulating wheel (12) of taking turns the band outside, synchronous cog belt and driving gear, transition gear and two running roller engagements also run through therebetween, the roller frame at carrying vehicle two ends and running roller structure are symmetrical, are connected by the driving gear of shaft coupling (8) with two ends.
8. by the described automatic lacquer spraying system for surface of rotating body of claim 3, it is characterized in that described guide rail beam is a square equal cross-section beam, end face and both sides are provided with guide rail, vertically be installed on tooth bar (19) along guide rail beam below, dispose walking dolly on the guide rail beam, walking dolly (17) comprises framework (20), the two ends, top of framework are installed on the guide rail phase configuration of carrying roller (25) and guide rail beam end face, the both sides of framework are installed on the guide rail phase configuration of limited roller (26) and guide rail beam both sides up and down, the two ends, below of framework are installed on driving gear (23) and driven gear (24), be meshed with tooth bar (19), driving gear (23) links to each other with explosion-proof drive motors (21) by driving-belt (22).
9. by the described automatic lacquer spraying system for surface of rotating body of claim 5, it is characterized in that high-pressure airless spray-painting plant (3) is made up of high-pressure airless pump group (27), colour changing valve (28), automatic spray gun (29) and pipeline (30), high-pressure airless pump group (27) and colour changing valve (28) are installed in outside the paint spray booth, pipeline extends in the paint spray booth (4) and with automatic spray gun (29) and is connected, high-pressure airless pump group (27) is for spray painting operation provides power, and the colour changing valve is used for automatic spray gun 9 and switches between different lacquers.
10. by the described automatic lacquer spraying system for surface of rotating body of claim 2, it is characterized in that air circulation device (5) is made up of air blast blower fan (35), air draft blower fan (36), screen pack (37) and air channel (38), air blast blower fan and air draft blower fan are separately positioned on paint spray booth (4) outer top and bottom, air channel (38) extends in the paint spray booth, and screen pack is laid on top and the bottom in the paint spray booth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101255465A CN100450641C (en) | 2006-12-21 | 2006-12-21 | Automatic lacquer spraying system for surface of rotating body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101255465A CN100450641C (en) | 2006-12-21 | 2006-12-21 | Automatic lacquer spraying system for surface of rotating body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1986082A true CN1986082A (en) | 2007-06-27 |
| CN100450641C CN100450641C (en) | 2009-01-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006101255465A Expired - Fee Related CN100450641C (en) | 2006-12-21 | 2006-12-21 | Automatic lacquer spraying system for surface of rotating body |
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| CN (1) | CN100450641C (en) |
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| CN102366740A (en) * | 2011-06-28 | 2012-03-07 | 吴江市精工铝字制造厂 | Paint spraying device for aluminum character surface |
| CN102407211A (en) * | 2011-09-09 | 2012-04-11 | 贵阳时代沃顿科技有限公司 | Automatic glue-coating device for preparing reverse osmosis membrane |
| CN102407203A (en) * | 2011-09-08 | 2012-04-11 | 杭州电子科技大学 | Precision spray device for surface of long and thin metal pipe |
| CN102626682A (en) * | 2012-04-23 | 2012-08-08 | 中国石油大学(华东) | Anticorrosive paint spray coating equipment of fine rods |
| CN102019259B (en) * | 2009-09-11 | 2012-08-15 | 文登奥文电机有限公司 | Device for rotor painting |
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| CN103240204A (en) * | 2013-05-16 | 2013-08-14 | 济南开元新型建筑材料有限公司 | Mold-releasing oil automatic spraying device for aerated concrete block and method thereof |
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| CN100450641C (en) | 2009-01-14 |
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