CN107263333B - A kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically - Google Patents
A kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically Download PDFInfo
- Publication number
- CN107263333B CN107263333B CN201710655372.1A CN201710655372A CN107263333B CN 107263333 B CN107263333 B CN 107263333B CN 201710655372 A CN201710655372 A CN 201710655372A CN 107263333 B CN107263333 B CN 107263333B
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- China
- Prior art keywords
- shot
- blasting machine
- wind power
- power generation
- drum outer
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/10—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for compacting surfaces, e.g. shot-peening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/32—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
Abstract
The invention discloses a kind of wind power generation stepped drum outer walls to clear up shot-blasting machine automatically, including being fixedly mounted on the suspension of workshop top and the pedestal being fixedly mounted on mill floor, two mounting racks are symmetrically arranged on the bottom wall at the suspension both ends, there are two guide rail columns for installation jointly on two mounting racks, it is arranged with sliding seat jointly on two guide rail columns, there are two the first idler wheels for rotational installation on the roof of the sliding seat, and the bottom wall of two the first idler wheels and suspension fits closely, the bottom end of the sliding seat is fixedly installed with shot blasting machine chamber, the inside of the shot blasting machine chamber is equipped with shot-blasting machine, spray head is fixedly connected on bottom wall on the outside of the shot blasting machine chamber.The configuration of the present invention is simple, it is easy to implement, realizes the intermittent overturning to cylinder using two slightly smaller transfer rollers, and simplify the running track of shot-blasting machine, it operates cylinder easily in the fixed step before ball blast simultaneously, greatly improves the working efficiency of Shot Blasting.
Description
Technical field
The present invention relates to field of wind power equipment more particularly to a kind of wind power generation stepped drum outer wall to clear up ball blast automatically
Machine.
Background technique
Wind-power electricity generation is that the kinetic energy kept watch is converted into electric energy, abbreviation wind-powered electricity generation.Currently, tower large-scale for wind-power tower etc.
There are mainly two types of the manner of cleaning up of the outer wall of class, and one kind is artificial sand washing, and one kind is simple traditional shot-blasting machine.Artificial sand washing is deposited
In following disadvantage:1, artificial sand washing needs a large amount of human input to sand washing and receives in sand, higher cost;2, artificial sand washing due to
Work post reason, the powerful device needed is also more, and artificial sand washing without closing and going back to sand reclamation rate bottom etc. causes steel sand due to sand washing
Consumption is big, and powerful device excessive use consumes the energy such as a large amount of electric power;3, artificial sand washing, sandblasting is uneven, is rushed
Body surface is unable to constant speed and is equally cleaned, so that quality, the roughness of body surface processing be not high, surface is not unevenly thorough
Bottom;4, artificial sand washing cannot clear up in time, and recovery time length easily keeps tower surface anti-yellow, and anti-decaying paint and metal surface is caused to combine
Power is poor.Due to being complete open work, sand and dust fly upward outside completely, cause serious environmental pollution, work for artificial sand washing
Personnel are susceptible to suffer from pneumoconiosis, influence the raising of productivity.And traditional shot-blasting machine is used, currently, traditional shot-blasting machine technology is immature,
It designs unreasonable, is unable to satisfy the quality requirement of modernization, since the volume of some large-scale towers such as wind-power tower is all extremely huge
Greatly, weight is also more heavy, it is difficult to efficiently quickly realize the rolling to tower, and then carry out bead to it, therefore
Need to make improvement.
Summary of the invention
The purpose of the present invention is to solve wind power tower drums in the prior art to be difficult to reality since volume weight is larger
Now the problem of efficient ball blast, and a kind of wind power generation stepped drum outer wall proposed clears up shot-blasting machine automatically.
To achieve the goals above, present invention employs following technical solutions:
A kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically, suspension and fixation including being fixedly mounted on workshop top
The pedestal being mounted on mill floor is symmetrically arranged with two mounting racks, two mounting racks on the bottom wall at the suspension both ends
Upper common installation is arranged with sliding seat on two guide rail columns, turned on the roof of the sliding seat jointly there are two guide rail column
There are two the first idler wheels for dynamic installation, and the bottom wall of two the first idler wheels and suspension fits closely, and the bottom end of the sliding seat is fixed
Shot blasting machine chamber is installed, the inside of the shot blasting machine chamber is equipped with shot-blasting machine, fixed company on the bottom wall on the outside of the shot blasting machine chamber
Be connected to spray head, the bottom wall both ends on the outside of the shot blasting machine chamber are symmetrically installed with shield, be symmetrically installed on the pedestal there are four
Sleeve block is mounted on axle sleeve on four sleeve blocks, is inserted with transfer roller in the axle sleeve of every two correspondence, and two
Cylinder is erected on the transfer roller jointly, and cylinder is located at the lower section of shield, intermittent motor is additionally provided on the pedestal, and
Intermittent motor is located at one end of cylinder, and master gear is equipped on the driving end of the intermittent motor, and two transfer rollers lean on
One end of nearly intermittent motor is mounted on pinion, and two pinions are engaged with master gear, equidistant on the pedestal
Several turning rolls are installed, and turning rolls is located between two transfer rollers, and the second idler wheel is rotatably equipped on the turning rolls, and
Second idler wheel is fitted closely with cylinder, and the side of the intermittent motor is additionally provided with console, and console is fixedly mounted on
On mill floor.
Preferably, continous way motor is installed, and two the first idler wheels pass through gear set and continous way in the sliding seat
The driving end of motor connects.
Preferably, programmable 80C51 single-chip microcontroller is installed, the continous way motor and programmable in the console
80C51 monolithic mechatronics, the intermittent motor and shot-blasting machine also with programmable 80C51 monolithic mechatronics.
Preferably, vulcanie set, and the equal fixing sleeve in both ends of two transfer rollers are closely arranged on two transfer rollers
Equipped with the mutually matched bearing of axle sleeve.
Preferably, two transfer rollers are mounted on limited block far from one end of intermittent motor.
Preferably, the two sides of the pedestal are additionally provided with shot-peening collection device, and shot-peening collection device by conveyer belt and is thrown
The connection of ball machine.
In the present invention, operator opens the power supply of whole system, operates programmable 80C51 single-chip microcontroller and sets good berth journey
Sequence, bring into operation program, and intermittent motor stops after rotating a distance, and master gear drives two equidirectional rotations of pinion,
Two transfer rollers stop after driving a bit of radian of barrel body rotation, may be programmed 80C51 single-chip microcontroller at this time and connect continous way motor and throwing
The power supply of ball machine, sliding seat move on guide rail column and shot-blasting machine are driven to carry out Shot Blasting to the surface of cylinder, and ball blast terminates,
Programmable 80C51 single-chip microcontroller closes ball blast electromechanical source, and controls continous way motor reversal, and sliding seat resets, and intermittent motor turns
It is dynamic, cylinder is overturn into certain radian, loops back and forth like this Shot Blasting completed to entire cylinder.The configuration of the present invention is simple, just
In realization, the intermittent overturning to cylinder is realized using two slightly smaller transfer rollers, the running track of shot-blasting machine is simplified, makes simultaneously
Cylinder easily operates in the fixed step before ball blast, greatly improves the working efficiency of Shot Blasting.
Detailed description of the invention
Fig. 1 is the front section view that a kind of wind power generation stepped drum outer wall proposed by the present invention clears up shot-blasting machine automatically;
Fig. 2 is the side view that a kind of wind power generation stepped drum outer wall proposed by the present invention clears up shot-blasting machine automatically.
In figure:1 suspension, 2 first idler wheels, 3 sliding seat, 4 shot blasting machine chambers, 5 spray heads, 6 shields, 7 cylinders, 8 pinions, 9
Axle sleeve, 10 transfer rollers, 11 pedestals, 12 turning rolls, 13 master gears, 14 second idler wheels, 15 sleeve blocks, 16 intermittent motors, 17 controls
Platform, 18 shot-blasting machines, 19 guide rail columns, 20 mounting racks.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-2, a kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically, including being fixedly mounted on workshop top
Suspension 1 and the pedestal 11 being fixedly mounted on mill floor, are symmetrically arranged with two mounting racks 20 on the bottom wall at 1 both ends of suspension, and two
Installation is arranged with sliding seat 3 on two guide rail columns 19 there are two guide rail column 19 jointly jointly on a mounting rack 20, sliding seat 3
There are two the first idler wheels 2 for rotational installation on roof, and the bottom wall of two the first idler wheels 2 and suspension 1 fits closely, sliding seat 3
Bottom end is fixedly installed with shot blasting machine chamber 4, and the inside of shot blasting machine chamber 4 is equipped with shot-blasting machine 18, consolidates on the bottom wall in 4 outside of shot blasting machine chamber
Surely be connected with spray head 5, the bottom wall both ends in 4 outside of shot blasting machine chamber are symmetrically installed with shield 6, be symmetrically installed on pedestal 11 there are four
Sleeve block 15 is mounted on axle sleeve 9 on four sleeve blocks 15, is inserted with transfer roller 10 in the axle sleeve 9 of every two correspondence,
Cylinder 7 is erected on two transfer rollers 10 jointly, and cylinder 7 is located at the lower section of shield 6, is additionally provided with intermittent motor on pedestal 11
16, and intermittent motor 16 is located at one end of cylinder 7, and master gear 13 is equipped on the driving end of intermittent motor 16, two turn
Roller 10 is mounted on pinion 8 close to one end of intermittent motor 16, and two pinions 8 are engaged with master gear 13, pedestal
It is equidistant on 11 that several turning rolls 12 are installed, and turning rolls 12 is located between two transfer rollers 10, rotation is pacified on turning rolls 12
Equipped with the second idler wheel 14, and the second idler wheel 14 is fitted closely with cylinder 7, and the side of intermittent motor 16 is additionally provided with console
17, and console 17 is fixedly mounted on mill floor.
In the present invention, continous way motor is installed, and two the first idler wheels 2 pass through gear set and continous way in sliding seat 3
The driving end of motor connects, mobile convenient for sliding seat 3, is equipped with programmable 80C51 single-chip microcontroller, continous way motor in console 17
With programmable 80C51 monolithic mechatronics, intermittent motor 16 and shot-blasting machine 18 also with programmable 80C51 monolithic mechatronics,
It is easy to implement the procedural operation to whole system, vulcanie set is closely arranged on two transfer rollers 10, is increased and cylinder 7
Friction, it is ensured that 7 band of cylinder is moved up, and the equal fixing sleeve in both ends of two transfer rollers 10 be equipped with and the mutually matched axis of axle sleeve 9
It holds, keeps the rotation of transfer roller 10 more flexible, two transfer rollers 10 are mounted on limited block far from one end of intermittent motor 16, prevent
Transfer roller 10 is detached from, and the two sides of pedestal 11 are additionally provided with shot-peening collection device, and shot-peening collection device passes through conveyer belt and shot-blasting machine 18
Connection, is recycled shot-peening.
In the present invention, operator opens the power supply of whole system, operates programmable 80C51 single-chip microcontroller and sets good berth journey
Sequence, bring into operation program, and intermittent motor 16 stops after rotating a distance, and master gear 13 drives two pinions 8 equidirectional
Rotation, two transfer rollers 10 stop after driving cylinder 7 to rotate a bit of radian, may be programmed 80C51 single-chip microcontroller at this time and connect continous way
The power supply of motor and shot-blasting machine 18, sliding seat 3 move on guide rail column 19 and shot-blasting machine 18 are driven to throw the surface of cylinder 7
Ball processing, ball blast terminate, and may be programmed 80C51 single-chip microcontroller and close 18 power supply of shot-blasting machine, and control continous way motor reversal, sliding seat
3 reset, and intermittent motor 16 rotates, and cylinder 7 is overturn certain radian, loops back and forth like this ball blast completed to entire cylinder 7
Processing.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (6)
1. a kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically, including being fixedly mounted on the suspension (1) of workshop top and consolidating
Pedestal (11) of the Dingan County on mill floor, it is characterised in that:Two peaces are symmetrically arranged on the bottom wall at suspension (1) both ends
It shelves (20), installation is there are two guide rail column (19) jointly on two mounting racks (20), on two guide rail columns (19) altogether
With being arranged with sliding seat (3), there are two the first idler wheel (2) for rotational installation on the roof of the sliding seat (3), and two first are rolled
Wheel (2) and the bottom wall of suspension (1) fit closely, and the bottom end of the sliding seat (3) is fixedly installed with shot blasting machine chamber (4), the throwing
The inside of ball machine room (4) is equipped with shot-blasting machine (18), is fixedly connected with spray head (5) on the bottom wall on the outside of the shot blasting machine chamber (4),
Bottom wall both ends on the outside of the shot blasting machine chamber (4) are symmetrically installed with shield (6), be symmetrically installed on the pedestal (11) there are four
Sleeve block (15) is mounted on axle sleeve (9) on four sleeve blocks (15), in the axle sleeve (9) of every two correspondence
It is inserted with transfer roller (10), is erected with jointly cylinder (7) on two transfer rollers (10), and cylinder (7) is located under shield (6)
It is square, it is additionally provided with intermittent motor (16) on the pedestal (11), and intermittent motor (16) is located at one end of cylinder (7), it is described
It is equipped with master gear (13) on the driving end of intermittent motor (16), two transfer rollers (10) are close to intermittent motor (16)
One end is mounted on pinion (8), and two pinions (8) are engaged with master gear (13), equidistant on the pedestal (11)
It is equipped with several turning rolls (12), and turning rolls (12) is located between two transfer rollers (10), rotates on the turning rolls (12)
It is equipped with the second idler wheel (14), and the second idler wheel (14) is fitted closely with cylinder (7), the side of the intermittent motor (16)
It is additionally provided with console (17), and console (17) is fixedly mounted on mill floor.
2. a kind of wind power generation stepped drum outer wall according to claim 1 clears up shot-blasting machine automatically, it is characterised in that:The work
Continous way motor is installed, and two the first idler wheels (2) are connected by the driving end of gear set and continous way motor in dynamic seat (3)
It connects.
3. a kind of wind power generation stepped drum outer wall according to claim 2 clears up shot-blasting machine automatically, it is characterised in that:The control
Programmable 80C51 single-chip microcontroller, continous way motor and programmable 80C51 monolithic mechatronics are installed, between described in platform (17) processed
Formula of having a rest motor (16) and shot-blasting machine (18) also with programmable 80C51 monolithic mechatronics.
4. a kind of wind power generation stepped drum outer wall according to claim 1 clears up shot-blasting machine automatically, it is characterised in that:Two institutes
It states and is closely arranged with vulcanie set on transfer roller (10), and the equal fixing sleeve in both ends of two transfer rollers (10) is equipped with and axle sleeve (9)
Mutually matched bearing.
5. a kind of wind power generation stepped drum outer wall according to claim 1 clears up shot-blasting machine automatically, it is characterised in that:Two institutes
It states transfer roller (10) and is mounted on limited block far from the one end of intermittent motor (16).
6. a kind of wind power generation stepped drum outer wall according to claim 1 clears up shot-blasting machine automatically, it is characterised in that:The bottom
The two sides of seat (11) are additionally provided with shot-peening collection device, and shot-peening collection device is connected to by conveyer belt with shot-blasting machine (18).
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CN201710655372.1A CN107263333B (en) | 2017-08-03 | 2017-08-03 | A kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically |
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CN201710655372.1A CN107263333B (en) | 2017-08-03 | 2017-08-03 | A kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically |
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CN107263333A CN107263333A (en) | 2017-10-20 |
CN107263333B true CN107263333B (en) | 2018-11-27 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109015404A (en) * | 2018-07-06 | 2018-12-18 | 芜湖凯兴汽车电子有限公司 | Mechanical fitting shot-blast unit |
CN113500531A (en) * | 2021-08-30 | 2021-10-15 | 深圳市华阳通达精密机械有限公司 | Three-station totally-enclosed cylinder sand blasting machine |
CN114683181A (en) * | 2022-03-02 | 2022-07-01 | 玉环普天单向器有限公司 | Shot blasting processing device for star wheel |
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EP0099939A1 (en) * | 1982-07-28 | 1984-02-08 | Wheelabrator Berger Maschinenfabriken GmbH & Co.KG | Barrel abrasive blasting machine for the abrasive-blasting treatment of large workpieces having the same or different dimensions |
CN1317393A (en) * | 2000-03-31 | 2001-10-17 | 住友特殊金属株式会社 | Pellet injectting appts. |
CN101664902A (en) * | 2009-09-08 | 2010-03-10 | 满城县永红铸造机械有限公司 | Shot blasting machine for outer wall of steel tube |
CN202985367U (en) * | 2012-11-03 | 2013-06-12 | 山东省高密市东兴铸造机械有限公司 | Driving roller frame |
CN204053811U (en) * | 2014-07-08 | 2014-12-31 | 河北洁绿风电设备有限公司 | A kind of inside and outside ballasting rust remover |
CN204183418U (en) * | 2014-11-12 | 2015-03-04 | 成都正武封头科技股份有限公司 | A kind of end socket sand blasting unit |
-
2017
- 2017-08-03 CN CN201710655372.1A patent/CN107263333B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0099939A1 (en) * | 1982-07-28 | 1984-02-08 | Wheelabrator Berger Maschinenfabriken GmbH & Co.KG | Barrel abrasive blasting machine for the abrasive-blasting treatment of large workpieces having the same or different dimensions |
CN1317393A (en) * | 2000-03-31 | 2001-10-17 | 住友特殊金属株式会社 | Pellet injectting appts. |
CN101664902A (en) * | 2009-09-08 | 2010-03-10 | 满城县永红铸造机械有限公司 | Shot blasting machine for outer wall of steel tube |
CN202985367U (en) * | 2012-11-03 | 2013-06-12 | 山东省高密市东兴铸造机械有限公司 | Driving roller frame |
CN204053811U (en) * | 2014-07-08 | 2014-12-31 | 河北洁绿风电设备有限公司 | A kind of inside and outside ballasting rust remover |
CN204183418U (en) * | 2014-11-12 | 2015-03-04 | 成都正武封头科技股份有限公司 | A kind of end socket sand blasting unit |
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CN107263333A (en) | 2017-10-20 |
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