CN107263333A - A kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically - Google Patents

A kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically Download PDF

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Publication number
CN107263333A
CN107263333A CN201710655372.1A CN201710655372A CN107263333A CN 107263333 A CN107263333 A CN 107263333A CN 201710655372 A CN201710655372 A CN 201710655372A CN 107263333 A CN107263333 A CN 107263333A
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CN
China
Prior art keywords
shot
blasting machine
motor
batch
power generation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710655372.1A
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Chinese (zh)
Other versions
CN107263333B (en
Inventor
辛怀勇
宋柯
孙策
刘铭
韩聪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Datang Shandong Yantai Electric Power Development Co Ltd
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Datang Shandong Yantai Electric Power Development Co Ltd
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Priority to CN201710655372.1A priority Critical patent/CN107263333B/en
Publication of CN107263333A publication Critical patent/CN107263333A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/10Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for compacting surfaces, e.g. shot-peening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/32Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/006Treatment of used abrasive material

Abstract

Shot-blasting machine is cleared up automatically the invention discloses a kind of wind power generation stepped drum outer wall, including the suspension being fixedly mounted at the top of workshop and the base being fixedly mounted on mill floor, two mounting brackets are arranged with the bottom wall at the suspension two ends, two guide rail columns are installed jointly on two mounting brackets, sliding seat is arranged with jointly on two guide rail columns, two the first rollers are rotatablely equipped with the roof of the sliding seat, and the bottom wall of two the first rollers and suspension is brought into close contact, the bottom of the sliding seat is installed with shot blasting machine chamber, the inside of the shot blasting machine chamber is provided with shot-blasting machine, shower nozzle is fixedly connected with bottom wall on the outside of the shot blasting machine chamber.The present invention is simple in construction, it is easy to implement, is realized using two slightly smaller transfer rollers and the batch (-type) of cylinder is overturn, and simplify the running orbit of shot-blasting machine, cylinder is easily operated in the fixed work order before ball blast simultaneously, greatly improve the operating efficiency of Shot Blasting.

Description

A kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically
Technical field
Ball blast is cleared up automatically the present invention relates to field of wind power equipment, more particularly to a kind of wind power generation stepped drum outer wall Machine.
Background technology
Wind-power electricity generation, is that the kinetic energy kept watch is converted into electric energy, abbreviation wind-powered electricity generation.At present, for the large-scale tower such as wind-power tower The manner of cleaning up of the outer wall of class mainly has two kinds, and one kind is artificial sand washing, and one kind is simple traditional shot-blasting machine.Artificial sand washing is deposited In following shortcoming:1st, artificial sand washing needs substantial amounts of human input to sand washing and received in sand, and cost is higher;2nd, artificial sand washing due to Work post reason, it is necessary to powerful device it is also many, artificial sand washing without closing and going back to sand reclamation rate bottom etc. causes steel sand due to sand washing Consumption is big, and powerful device excessive use consumes substantial amounts of electric power equal energy source;3rd, artificial sand washing, sandblasting is uneven, is rushed Body surface is unable to constant speed and is equally cleaned so that quality, the roughness of body surface processing be not high, and surface is not uneven thorough Bottom;4th, artificial sand washing can not be cleared up in time, and recovery time length easily makes tower surface anti-yellow, cause corrosion resistant coating and metal surface to combine Power is poor.Artificial sand washing is due to being complete open work, and sand and dust are flown upward outside completely, cause serious environmental pollution, work Personnel are susceptible to suffer from pneumoconiosis, influence the raising of productivity ratio.And traditional shot-blasting machine is used, at present, traditional shot-blasting machine technology is immature, Design is unreasonable, it is impossible to meet the quality requirement of modernization, because the volume of some large-scale towers such as wind-power tower is all extremely huge Greatly, its weight is also more heavy, it is difficult to efficiently quickly realizes the rolling to tower, and then carries out bead to it, therefore Need to make improvement.
The content of the invention
The invention aims to solve prior art wind generating tower because volume weight is larger and is difficult to reality Now the problem of efficient ball blast, and a kind of wind power generation stepped drum outer wall proposed clears up shot-blasting machine automatically.
To achieve these goals, present invention employs following technical scheme:
A kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically, including is fixedly mounted on the suspension at the top of workshop and fixation Two mounting brackets, two mounting brackets are arranged with base on mill floor, the bottom wall at the suspension two ends On be provided with jointly on two guide rail columns, two guide rail columns be arranged with jointly on sliding seat, the roof of the sliding seat turn It is dynamic that two the first rollers are installed, and the bottom wall of two the first rollers and suspension is brought into close contact, the bottom of the sliding seat is fixed Shot blasting machine chamber is installed, the inside of the shot blasting machine chamber is provided with the bottom wall on the outside of shot-blasting machine, the shot blasting machine chamber fixed company It is connected to the bottom wall two ends on the outside of shower nozzle, the shot blasting machine chamber and is symmetrically installed with protective cover, the base and is symmetrically installed with four It is mounted on being inserted with transfer roller, two in corresponding axle sleeve before and after axle sleeve, each two on sleeve block, four sleeve blocks Cylinder is erected with the transfer roller jointly, and cylinder is additionally provided with batch (-type) motor on the lower section of protective cover, the base, and Batch (-type) motor, which is located on one end of cylinder, the drive end of the batch (-type) motor, is provided with master gear, and two transfer rollers are leaned on One end of nearly batch (-type) motor is mounted on pinion, and two pinions are engaged with master gear, equidistant on the base Some turning rolls are installed, and turning rolls is located between two transfer rollers, and the second roller is rotatablely equipped with the turning rolls, and Second roller is brought into close contact with cylinder, and the side of the batch (-type) motor is additionally provided with console, and console is fixedly mounted on On mill floor.
Preferably, continous way motor is installed in the sliding seat, and two the first rollers pass through gear train and continous way The drive end connection of motor.
Preferably, programmable 80C51 single-chip microcomputers are installed, the continous way motor is with may be programmed in the console 80C51 monolithic mechatronics, the batch (-type) motor and shot-blasting machine also with programmable 80C51 monolithics mechatronics.
Preferably, vulcanie set, and the equal fixed cover in two ends of two transfer rollers are closely arranged with two transfer rollers Provided with the bearing cooperated with axle sleeve.
Preferably, two one end of the transfer roller away from batch (-type) motor are mounted on positive stop.
Preferably, the both sides of the base are additionally provided with shot-peening collection device, and shot-peening collection device passes through conveyer belt and throwing Ball machine is connected.
In the present invention, operator opens the power supply of whole system, the programmable 80C51 single-chip microcomputers setting good berth journey of operation Sequence, bring into operation program, and batch (-type) motor stops after rotating a segment distance, and master gear drives two pinions are equidirectional to rotate, Two transfer rollers stop after driving a bit of radian of barrel body rotation, now may be programmed 80C51 single-chip microcomputers and connect continous way motor and throwing The power supply of ball machine, sliding seat moves on guide rail column and drives shot-blasting machine to carry out Shot Blasting to the surface of cylinder, and ball blast terminates, Programmable 80C51 single-chip microcomputers close ball blast electromechanical source, and control continous way motor reversal, and sliding seat resets, and batch (-type) motor turns It is dynamic, cylinder is overturn into certain radian, so move in circles the Shot Blasting completed to whole cylinder.The present invention is simple in construction, just In realization, realized using two slightly smaller transfer rollers and the batch (-type) of cylinder is overturn, simplified the running orbit of shot-blasting machine, make simultaneously Cylinder is easily operated in the fixed work order before ball blast, greatly improves the operating efficiency of Shot Blasting.
Brief description of the drawings
Fig. 1 is the front section view that a kind of wind power generation stepped drum outer wall proposed by the present invention clears up shot-blasting machine automatically;
Fig. 2 is the side view that a kind of wind power generation stepped drum outer wall proposed by the present invention clears up shot-blasting machine automatically.
In figure:1 suspension, 2 first rollers, 3 sliding seat, 4 shot blasting machine chambers, 5 shower nozzles, 6 protective covers, 7 cylinders, 8 pinions, 9 Axle sleeve, 10 transfer rollers, 11 bases, 12 turning rolls, 13 master gears, 14 second rollers, 15 sleeve blocks, 16 batch (-type) motors, 17 controls Platform, 18 shot-blasting machines, 19 guide rail columns, 20 mounting brackets.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.
Reference picture 1-2, a kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically, including is fixedly mounted at the top of workshop Two mounting brackets 20, two are arranged with suspension 1 and the base 11 being fixedly mounted on mill floor, the bottom wall at the two ends of suspension 1 It is provided with jointly on individual mounting bracket 20 on two guide rail columns 19, two guide rail columns 19 and is arranged with sliding seat 3 jointly, sliding seat 3 Two the first rollers 2 are rotatablely equipped with roof, and the bottom wall of two the first rollers 2 and suspension 1 is brought into close contact, sliding seat 3 Bottom is installed with shot blasting machine chamber 4, and the inside of shot blasting machine chamber 4 is provided with shot-blasting machine 18, the bottom wall in the outside of shot blasting machine chamber 4 admittedly Surely shower nozzle 5 is connected with, the bottom wall two ends in the outside of shot blasting machine chamber 4, which are symmetrically installed with protective cover 6, base 11, is symmetrically installed with four It is mounted on being inserted with transfer roller 10 in corresponding axle sleeve 9 before and after axle sleeve 9, each two on sleeve block 15, four sleeve blocks 15, Cylinder 7 is erected with two transfer rollers 10 jointly, and cylinder 7 is additionally provided with batch (-type) motor on the lower section of protective cover 6, base 11 16, and batch (-type) motor 16 is provided with master gear 13 on one end of cylinder 7, the drive end of batch (-type) motor 16, two turn Roller 10 is mounted on pinion 8 close to one end of batch (-type) motor 16, and two pinions 8 are engaged with master gear 13, base It is equidistant on 11 that some turning rolls 12 are installed, and turning rolls 12 is located between two transfer rollers 10, and peace is rotated on turning rolls 12 Equipped with the second roller 14, and the second roller 14 is brought into close contact with cylinder 7, and the side of batch (-type) motor 16 is additionally provided with console 17, and console 17 is fixedly mounted on mill floor.
In the present invention, continous way motor is installed in sliding seat 3, and two the first rollers 2 pass through gear train and continous way The drive end connection of motor, is easy to sliding seat 3 to move, programmable 80C51 single-chip microcomputers, continous way motor is provided with console 17 With programmable 80C51 monolithics mechatronics, batch (-type) motor 16 and shot-blasting machine 18 also with programmable 80C51 monolithics mechatronics, It is easy to implement on the procedural operation to whole system, two transfer rollers 10 and is closely arranged with vulcanie set, increase and cylinder 7 Friction, it is ensured that the band of cylinder 7 is moved up, and two transfer rollers 10 the equal fixed cover in two ends be provided with axle sleeve 9 cooperate axle Hold, make the rotation of transfer roller 10 more flexible, two one end of transfer roller 10 away from batch (-type) motor 16 are mounted on positive stop, prevent Transfer roller 10 departs from, and the both sides of base 11 are additionally provided with shot-peening collection device, and shot-peening collection device passes through conveyer belt and shot-blasting machine 18 Connection, is recycled shot-peening.
In the present invention, operator opens the power supply of whole system, the programmable 80C51 single-chip microcomputers setting good berth journey of operation Sequence, bring into operation program, and batch (-type) motor 16 stops after rotating a segment distance, and master gear 13 drives two pinions 8 equidirectional Rotate, two transfer rollers 10 drive cylinder 7 to be stopped after rotating a bit of radian, now may be programmed 80C51 single-chip microcomputers and connect continous way The power supply of motor and shot-blasting machine 18, sliding seat 3 moves on guide rail column 19 and drives shot-blasting machine 18 to throw the surface of cylinder 7 Ball processing, ball blast terminates, and may be programmed 80C51 single-chip microcomputers and closes the power supply of shot-blasting machine 18, and controls continous way motor reversal, sliding seat 3 are resetted, and batch (-type) motor 16 is rotated, and cylinder 7 is overturn into certain radian, and so move in circles the ball blast completed to whole cylinder 7 Processing.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.

Claims (6)

1. a kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically, including is fixedly mounted on the suspension (1) at the top of workshop and consolidates Base (11) of the Dingan County on mill floor, it is characterised in that:Two peaces are arranged with the bottom wall at suspension (1) two ends Shelve (20), be provided with jointly on two mounting brackets (20) on two guide rail columns (19), two guide rail columns (19) altogether Two the first rollers (2) are rotatablely equipped with being arranged with sliding seat (3), the roof of the sliding seat (3), and two first rollings Wheel (2) and the bottom wall of suspension (1) are brought into close contact, and the bottom of the sliding seat (3) is installed with shot blasting machine chamber (4), described to throw The inside of ball machine room (4) is provided with the bottom wall on the outside of shot-blasting machine (18), the shot blasting machine chamber (4) and is fixedly connected with shower nozzle (5), Bottom wall two ends on the outside of the shot blasting machine chamber (4) are symmetrically installed with protective cover (6), the base (11) and are symmetrically installed with four It is mounted on sleeve block (15), four sleeve blocks (15) in corresponding axle sleeve (9) before and after axle sleeve (9), each two It is inserted with transfer roller (10), two transfer rollers (10) and is erected with cylinder (7) jointly, and cylinder (7) is located under protective cover (6) Batch (-type) motor (16) is additionally provided with side, the base (11), and batch (-type) motor (16) is located at one end of cylinder (7), it is described Master gear (13) is installed, two transfer rollers (10) are close to batch (-type) motor (16) on the drive end of batch (-type) motor (16) One end is mounted on pinion (8), and two pinions (8) are engaged with master gear (13), equidistant on the base (11) Some turning rolls (12) are installed, and turning rolls (12) is located between two transfer rollers (10), is rotated on the turning rolls (12) Second roller (14) is installed, and the second roller (14) is brought into close contact with cylinder (7), the side of the batch (-type) motor (16) Console (17) is additionally provided with, and console (17) is fixedly mounted on mill floor.
2. a kind of wind power generation stepped drum outer wall according to claim 1 clears up shot-blasting machine automatically, it is characterised in that:The work Continous way motor is installed in dynamic seat (3), and two the first rollers (2) are connected by the drive end of gear train and continous way motor Connect.
3. a kind of wind power generation stepped drum outer wall according to claim 1 or 2 clears up shot-blasting machine automatically, it is characterised in that:Institute State in console (17) and programmable 80C51 single-chip microcomputers are installed, the continous way motor is electrically connected with programmable 80C51 single-chip microcomputers Connect, the batch (-type) motor (16) and shot-blasting machine (18) also with programmable 80C51 monolithics mechatronics.
4. a kind of wind power generation stepped drum outer wall according to claim 1 clears up shot-blasting machine automatically, it is characterised in that:Two institutes State and vulcanie set is closely arranged with transfer roller (10), and the equal fixed cover in two ends of two transfer rollers (10) is provided with and axle sleeve (9) The bearing of mutual cooperation.
5. a kind of wind power generation stepped drum outer wall according to claim 1 clears up shot-blasting machine automatically, it is characterised in that:Two institutes State the one end of transfer roller (10) away from batch (-type) motor (16) and be mounted on positive stop.
6. a kind of wind power generation stepped drum outer wall according to claim 1 clears up shot-blasting machine automatically, it is characterised in that:The bottom The both sides of seat (11) are additionally provided with shot-peening collection device, and shot-peening collection device is connected by conveyer belt with shot-blasting machine (18).
CN201710655372.1A 2017-08-03 2017-08-03 A kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically Active CN107263333B (en)

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CN201710655372.1A CN107263333B (en) 2017-08-03 2017-08-03 A kind of wind power generation stepped drum outer wall clears up shot-blasting machine automatically

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CN107263333B CN107263333B (en) 2018-11-27

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109015404A (en) * 2018-07-06 2018-12-18 芜湖凯兴汽车电子有限公司 Mechanical fitting shot-blast unit
CN113500531A (en) * 2021-08-30 2021-10-15 深圳市华阳通达精密机械有限公司 Three-station totally-enclosed cylinder sand blasting machine
CN114683181A (en) * 2022-03-02 2022-07-01 玉环普天单向器有限公司 Shot blasting processing device for star wheel

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0099939A1 (en) * 1982-07-28 1984-02-08 Wheelabrator Berger Maschinenfabriken GmbH & Co.KG Barrel abrasive blasting machine for the abrasive-blasting treatment of large workpieces having the same or different dimensions
CN1317393A (en) * 2000-03-31 2001-10-17 住友特殊金属株式会社 Pellet injectting appts.
CN101664902A (en) * 2009-09-08 2010-03-10 满城县永红铸造机械有限公司 Shot blasting machine for outer wall of steel tube
CN202985367U (en) * 2012-11-03 2013-06-12 山东省高密市东兴铸造机械有限公司 Driving roller frame
CN204053811U (en) * 2014-07-08 2014-12-31 河北洁绿风电设备有限公司 A kind of inside and outside ballasting rust remover
CN204183418U (en) * 2014-11-12 2015-03-04 成都正武封头科技股份有限公司 A kind of end socket sand blasting unit

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0099939A1 (en) * 1982-07-28 1984-02-08 Wheelabrator Berger Maschinenfabriken GmbH & Co.KG Barrel abrasive blasting machine for the abrasive-blasting treatment of large workpieces having the same or different dimensions
CN1317393A (en) * 2000-03-31 2001-10-17 住友特殊金属株式会社 Pellet injectting appts.
CN101664902A (en) * 2009-09-08 2010-03-10 满城县永红铸造机械有限公司 Shot blasting machine for outer wall of steel tube
CN202985367U (en) * 2012-11-03 2013-06-12 山东省高密市东兴铸造机械有限公司 Driving roller frame
CN204053811U (en) * 2014-07-08 2014-12-31 河北洁绿风电设备有限公司 A kind of inside and outside ballasting rust remover
CN204183418U (en) * 2014-11-12 2015-03-04 成都正武封头科技股份有限公司 A kind of end socket sand blasting unit

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109015404A (en) * 2018-07-06 2018-12-18 芜湖凯兴汽车电子有限公司 Mechanical fitting shot-blast unit
CN113500531A (en) * 2021-08-30 2021-10-15 深圳市华阳通达精密机械有限公司 Three-station totally-enclosed cylinder sand blasting machine
CN114683181A (en) * 2022-03-02 2022-07-01 玉环普天单向器有限公司 Shot blasting processing device for star wheel

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