CN106493840A - It is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot - Google Patents
It is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot Download PDFInfo
- Publication number
- CN106493840A CN106493840A CN201611113646.6A CN201611113646A CN106493840A CN 106493840 A CN106493840 A CN 106493840A CN 201611113646 A CN201611113646 A CN 201611113646A CN 106493840 A CN106493840 A CN 106493840A
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- China
- Prior art keywords
- support body
- spraying
- high speed
- spray
- spraying support
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
Abstract
The invention provides a kind of be applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot, including spraying support body, spraying support body is fixed on column by securing member and support body connecting plate, the lock piece of the spraying support body is provided with multiple nozzles, spray liniment is provided with the spray coating operations area of railway plate die side contains bucket, spray liniment is contained bucket and is connected with pneumatic diaphragm pump by input duct, and pneumatic diaphragm pump is connected with multiple nozzles by drain pipe road；Preferably, the spraying support body is provided with horizontal wire casing and vertical wire casing；Preferably, casting angle is provided with by securing member between the spraying support body and column.Robot releasing agent of the present invention assumes atomizing effect, can improve spray efficiency and uniformity, save cost, and spraying effect is good, improves the mold use life-span.
Description
Technical field
The invention belongs to railway equipment technical field, relates in particular to a kind of suitable for high speed railway fragments-free track slab mould
Tool releasing agent automatic spraying robot.
Background technology
At present, the non-fragment orbit that high-speed railway is adopted has that life-span length, line status are good, is difficult rail swelling track, at a high speed
The advantages of the stone tiny fragments of stone, coal, etc. is not had during driving splashing, a large amount of layings of the ballastless track structure on high-speed railway have become development trend.
The production process of high speed railway fragments-free track slab need to be long through multiple operations, production procedure, while manually operating ring
Section is more, and labor strength is big, low production efficiency.In view of during existing fragment-free track slab makes, fragment-free track slab is in mould intracavity
Conserve to reach allow the demoulding intensity after carry out the demoulding.During stripping process, mould need to spray releasing agent.The work of releasing agent
Be exactly form a kind of protecting film between mould and track plates.Avoid during track plates re-pack, track plates and mould it
Between directly contact, there is bonding phenomenon so as to avoid track plates and mould, cause mould repeat usage to reduce.
In existing production model, common spraying method is that the mode of film by hand is added on mould, but manual film
Mode wastes time and energy, and die surface applying amount is difficult to grasp, and causes releasing agent to smear uneven, thereby results in track plates and mould
Tool often sticks together or shape is inconsistent with design shape.
Content of the invention
The invention provides a kind of be applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot, solve
Manual film in background technology is wasted time and energy, die surface applying amount is difficult to grasp, it is uneven to cause the releasing agent to smear
Shortcoming.
The technical scheme is that and be achieved in that：Automatically spray suitable for high speed railway fragments-free track slab demoulding agent of mould
Robot is applied, including spraying support body, spraying support body is fixed on column by securing member and support body connecting plate, the spraying support body
Lock piece be provided with multiple nozzles, be provided with the spray coating operations area of railway plate die side spray liniment contain bucket, spray liniment contain
Bucket is connected with pneumatic diaphragm pump by input duct, and pneumatic diaphragm pump is connected with multiple nozzles by drain pipe road；
Preferably, the spraying support body is provided with horizontal wire casing and vertical wire casing；
Preferably, casting angle is provided with by securing member between the spraying support body and column.
The invention has the beneficial effects as follows：Multiple nozzles are evenly arranged on robot support body of the present invention, nozzle is managed by PU
Bucket is contained with jet mould agent to be connected, there is provided the supply of spray robot releasing agent, power are provided by pneumatic diaphragm pump, empty using compression
Releasing agent is sucked via PU pipes and is gone out through PU tube pumps from bucket is contained, sprayed by the nozzle being arranged on support body by the method for gas.De-
Mould agent assumes atomizing effect, can improve spray efficiency and uniformity, save cost, and spraying effect is good, improves mold use
Life-span.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
Part explanation：1st, track plates line conveyor；2nd, railway plate die；3rd, spray liniment contains bucket；4th, input duct；
5th, pneumatic diaphragm pump；6th, threeway；7 drain pipe roads；8th, column；9th, expansion bolt；10th, vertical wire casing；11st, support body connecting plate；12、
Spraying support body；13rd, nozzle；14th, horizontal wire casing；15th, angle is cast；16th, securing member；17th, securing member.
Specific embodiment
In order to more fully understand and enforcement, the invention will be further described below in conjunction with the accompanying drawings：It is applied to high-speed railway
Ballastless track slab mold releasing agent automatic spraying robot, by the spraying support body 12, nozzle 13 that installs on column 8, support body, pneumatic
Membrane pump 5, spray liniment splendid attire bucket 3, vertical wire casing 10, horizontal wire casing 14, support body connecting plate 11, PU input ducts, 4 and PU go out liquid
The compositions such as pipeline 7, threeway 6, expansion bolt 9, casting angle 15, securing member 16,17.
Spray liniment contains bucket 3 and 5 fixed and arranged of pneumatic diaphragm pump in spray coating operations area, spray liniment contain bucket 3 and pneumatic every
Membrane pump 5 is connected with PU input ducts 4, realizes the releasing agent feed of releasing agent automatic spraying robot, pneumatic diaphragm pump 5 and nozzle
13 are connected with PU drain pipes road 7, realize releasing agent automatic spraying robot spraying operation, according to spray range and the spray of nozzle 13
Apply and require 5 nozzles of arrangement, selected pneumatic diaphragm pump 5 can meet 8 nozzles while working, can be according to spraying model in practical application
Enclose and increased and decreased, as pneumatic diaphragm pump 5 is provided with 4 liquid outlets, in this example, arrange that 5 nozzles, application threeway 6 can achieve the demoulding
The conveying of agent.Spraying support body 12 is connected on column 8 by support body connecting plate 11 using securing member 17, recycles expansion bolt 9
Being connected to working area ground.Spraying support body 12 arranges 4 casting angles 15 with column 8, plays a part of to improve rigidity, while spraying frame
Body 12 can change its height along Z axis.Robot is disposed with horizontal wire casing 14 and vertical wire casing 10, PU pipes cloth inside the wire casing
Put, neat appearance.
Releasing agent spray coating operations method：Railway plate die 2 is positioned on track plates line conveyor 1, and conveyer belt is whole
Individual production line is provided, and is connected with transmission driving means, is realized the transmission of railway plate die.Robot is fixed on spray coating operations area ground
On face, the entrance point of railway plate die 2 is provided with proximity switch, is close to spray robot when there is railway plate die on conveyer belt
When, starting nozzle carries out spraying releasing agent operation to railway plate die.5 sprays have been evenly arranged on the spraying support body 12 of robot
Mouth, nozzle contain bucket by PU pipes and jet mould agent and are connected, there is provided the supply of spray robot releasing agent, power is by pneumatic diaphragm pump
There is provided, using the method for compressed air, releasing agent is sucked via PU pipes and gone out through PU tube pumps from bucket is contained, by being arranged in support body
On 5 nozzles spray.Releasing agent assumes atomizing effect, can improve spray efficiency and uniformity, save cost, spraying effect
Good, improve the mold use life-span.
As Long Term Contact releasing agent has harm to healthy, a kind of de- suitable for high speed railway fragments-free track slab mould
Mould agent automatic spraying robot is provided with protective cover, to reach the effect of protection operator, is clearly to show robot architecture, protection
Cover is not described in detail in the present case.
Above-described is only the preferred embodiment of the present invention, it is noted that for a person skilled in the art,
Under the premise of without departing from general idea of the present invention, some changes and improvements can also be made, these should also be considered as the present invention's
Protection domain.
Claims (3)
1. high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot is applied to, including spraying support body（12）, spraying
Support body（12）By securing member（17）With support body connecting plate（11）It is fixed on column（8）On, it is characterised in that the spraying support body
（12）Lock piece be provided with multiple nozzles（13）, railway plate die（2）Spray liniment is provided with the spray coating operations area of side contains bucket
（3）, spray liniment splendid attire bucket（3）By input duct（4）With pneumatic diaphragm pump（5）It is connected, pneumatic diaphragm pump（5）By drain pipe
Road（7）With multiple nozzles（13）It is connected.
2. high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot is applied to as claimed in claim 1, which is special
Levy and be the spraying support body（12）It is provided with horizontal wire casing（14）With vertical wire casing（10）.
3. high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot is applied to as claimed in claim 1, which is special
Levy and be the spraying support body（12）With column（8）Between pass through securing member（16）It is provided with casting angle（15）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611113646.6A CN106493840A (en) | 2016-12-07 | 2016-12-07 | It is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611113646.6A CN106493840A (en) | 2016-12-07 | 2016-12-07 | It is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106493840A true CN106493840A (en) | 2017-03-15 |
Family
ID=58330608
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611113646.6A Pending CN106493840A (en) | 2016-12-07 | 2016-12-07 | It is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106493840A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366701A (en) * | 2018-11-30 | 2019-02-22 | 四川升腾元创机电技术研究有限公司 | Spray equipment for railway plate die |
| CN109483704A (en) * | 2018-12-13 | 2019-03-19 | 中铁三局集团有限公司 | A kind of spraying release agent device and spraying method |
| WO2019080066A1 (en) * | 2017-10-26 | 2019-05-02 | 朱秀青 | Paint spraying cart for vertical joints |
| WO2019080068A1 (en) * | 2017-10-26 | 2019-05-02 | 朱秀青 | Travelling car for construction spray of bridge-deck waterproof layers |
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| CN201978840U (en) * | 2011-03-30 | 2011-09-21 | 中铁一局集团有限公司 | Device for automatically spraying demoulding agent for double-block sleeper mould |
| CN203357643U (en) * | 2013-07-22 | 2013-12-25 | 长沙远大住宅工业有限公司 | Automatic spraying machine |
| CN203527631U (en) * | 2013-11-26 | 2014-04-09 | 河北雪龙机械制造有限公司 | Demoulding agent spraying device for die tables in production system of concrete components |
| CN203525927U (en) * | 2013-11-15 | 2014-04-09 | 中铁十七局集团物资有限公司 | Automatic spraying device for double-block sleeper prefabrication mould release agents |
| KR20140072282A (en) * | 2012-11-29 | 2014-06-13 | 태성정밀(주) | Shower apparatus for aqueous solution of parting agent |
| CN206357387U (en) * | 2016-12-07 | 2017-07-28 | 中铁九局集团有限公司 | One kind is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot |
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2016
- 2016-12-07 CN CN201611113646.6A patent/CN106493840A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201978840U (en) * | 2011-03-30 | 2011-09-21 | 中铁一局集团有限公司 | Device for automatically spraying demoulding agent for double-block sleeper mould |
| KR20140072282A (en) * | 2012-11-29 | 2014-06-13 | 태성정밀(주) | Shower apparatus for aqueous solution of parting agent |
| CN203357643U (en) * | 2013-07-22 | 2013-12-25 | 长沙远大住宅工业有限公司 | Automatic spraying machine |
| CN203525927U (en) * | 2013-11-15 | 2014-04-09 | 中铁十七局集团物资有限公司 | Automatic spraying device for double-block sleeper prefabrication mould release agents |
| CN203527631U (en) * | 2013-11-26 | 2014-04-09 | 河北雪龙机械制造有限公司 | Demoulding agent spraying device for die tables in production system of concrete components |
| CN206357387U (en) * | 2016-12-07 | 2017-07-28 | 中铁九局集团有限公司 | One kind is applied to high speed railway fragments-free track slab demoulding agent of mould automatic spraying robot |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019080066A1 (en) * | 2017-10-26 | 2019-05-02 | 朱秀青 | Paint spraying cart for vertical joints |
| WO2019080068A1 (en) * | 2017-10-26 | 2019-05-02 | 朱秀青 | Travelling car for construction spray of bridge-deck waterproof layers |
| CN109366701A (en) * | 2018-11-30 | 2019-02-22 | 四川升腾元创机电技术研究有限公司 | Spray equipment for railway plate die |
| CN109483704A (en) * | 2018-12-13 | 2019-03-19 | 中铁三局集团有限公司 | A kind of spraying release agent device and spraying method |
| CN109483704B (en) * | 2018-12-13 | 2024-03-22 | 中铁三局集团有限公司 | Device and method for spraying release agent |
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| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170315 |
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| WD01 | Invention patent application deemed withdrawn after publication |