CN108247817A - A kind of precast concrete stair vibrating device - Google Patents
A kind of precast concrete stair vibrating device Download PDFInfo
- Publication number
- CN108247817A CN108247817A CN201810070310.9A CN201810070310A CN108247817A CN 108247817 A CN108247817 A CN 108247817A CN 201810070310 A CN201810070310 A CN 201810070310A CN 108247817 A CN108247817 A CN 108247817A
- Authority
- CN
- China
- Prior art keywords
- vibration
- pedestal
- precast concrete
- vibrating device
- concrete stair
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011178 precast concrete Substances 0.000 title claims abstract description 18
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000010521 absorption reaction Methods 0.000 claims abstract description 14
- 229920001875 Ebonite Polymers 0.000 claims 1
- 239000004567 concrete Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
- B28B7/225—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units for making stairs or stair units comprising more than one step
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Steps, Ramps, And Handrails (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The present invention provides a kind of precast concrete stair vibrating devices, for stairway die, including at least one set of vibration unit component, vibration unit component includes lifting component and vibration component, lifting component includes vibration pedestal, the shock-absorption air bag and air compressor that are arranged at left and right sides of vibration pedestal, and shock-absorption air bag is connected respectively by pneumatic hose with air compressor；Vibration component includes vibration table and vibrating motor, and vibrating motor is mounted on the lower face of vibration table, and the upper end of shock-absorption air bag is connect by bolt with vibration table, lower end is connect by bolt with vibration pedestal.The configuration of the present invention is simple, reasonable design can ensure that concrete blanking is smooth, and effectively discharge the gas of inside concrete, and then ensure precast stair component strength after molding.Vibrating effect of the present invention is good, noise is small, can effectively reduce intensity of workers, improves working efficiency, convenient for mass production, is worthy to be popularized.
Description
Technical field
The present invention relates to a kind of vibrating device, specifically a kind of precast concrete stair vibrating device.
Background technology
Prefabricated construction is carried out using precast stair component, is had and is saved labour, overcomes seasonal effect, convenient for applying throughout the year
The advantages that work, however be easy to be mixed into air in the manufacturing process of precast stair component, cause precast stair structure after molding
Part intensity declines.To solve the above problems, when existing precast stair component produces, after concrete usually is poured into mold,
Air is discharged by way of manually being vibrated using hand-held concrete vibrating head.But it needs in this way
Multiple positions of stairway die, which carry out repeatedly vibration, to exclude air totally, and not only labor intensity is big, and working efficiency is low,
It is not easy to high-volume to operate, and needs to be operated above operator station to mold, there are some potential safety problemss.This is just
It is the shortcomings of the prior art.
Invention content
The purpose of the present invention is exactly of the existing technology to solve the problems, such as, and devises a kind of precast concrete stair
Vibrating device can solve the problems in background technology.
The technical scheme is that：The present invention provides a kind of precast concrete stair vibrating device, for stair mould
Tool, including at least one set of vibration unit component, the vibration unit component includes lifting component and vibration component, the lifting portion
Part includes vibration pedestal, the shock-absorption air bag and air compressor that are arranged at left and right sides of vibration pedestal, the shock-absorption air bag point
It is not connected by pneumatic hose with air compressor；The vibration component includes vibration table and vibrating motor, the vibration
Motor is mounted on the lower face of vibration table, the upper end of the shock-absorption air bag is fixedly connected by bolt with vibration table, under
End is fixedly connected by bolt with vibration pedestal.
The upper end of above-mentioned vibration table is provided with noise abatement layer, and the thickness of the noise abatement layer is set as 5mm ~ 10mm.
Above-mentioned noise abatement layer uses vulcanie plate.
The thickness of above-mentioned vibration table is set as 16mm ~ 25mm.
Above-mentioned vibration unit component is provided with 1 ~ 10 group, length direction interval of the vibration unit component along stairway die
Setting.
The technical characteristic of this programme further includes pedestal, is provided with to install the installation of vibration unit component on the pedestal
Slot is provided with idler wheel at left and right sides of the stairway die lower end, and the left and right ends of the mounting groove are provided with and idler wheel coordinates
Track, it is described vibration pedestal be fixedly connected by bolt with the bottom surface of mounting groove.
The precast concrete stair vibrating device is when vibrating working condition, the lower face of the vibration table surface and pedestal
The distance between upper surface is 30mm ~ 50mm.
The exit of above-mentioned air compressor is provided with two-bit triplet air-operated solenoid valve.
Beneficial effects of the present invention can obtain through the above scheme：The configuration of the present invention is simple, reasonable design can be by shaking
Dynamic motor drives vibration table and stairway die vibration, ensures that concrete blanking is smooth, and effectively discharge inside concrete
Gas, and then ensure precast stair component strength after molding.Vibrating effect of the present invention is good, noise is small, can effectively reduce work
Make personnel labor intensity, reduce manpower and the input of time, improve working efficiency, convenient for mass production, be worthy to be popularized.
It can be seen that the present invention has prominent substantive distinguishing features and significant progress compared with prior art, implement
Advantageous effect be also obvious.
Description of the drawings：
Fig. 1 is the structure diagram of vibration unit component in the present invention；
Fig. 2 is the standby mode schematic diagram of the present invention；
Fig. 3 is the vibration working state schematic representation of the present invention；
Fig. 4 is the structure diagram using two groups of vibration unit components；
Wherein, 1 is vibration table, and 2 be shock-absorption air bag, and 3 be vibrating motor, and 4 be vibration pedestal, and 5 be stairway die, and 6 be pedestal,
7 be track, and 8 be idler wheel, and 9 be mounting groove, and 10 be vibration unit component.
Specific embodiment：
For a better understanding of the present invention, embodiments of the present invention are explained in detail below in conjunction with the accompanying drawings.
Specific embodiment：The present invention provides a kind of precast concrete stair vibrating device, for stairway die 5, packet
At least one set of vibration unit component 10 is included, the vibration unit component 10 includes lifting component and vibration component, the lifting portion
Part includes vibration pedestal 4, the shock-absorption air bag 2 and air compressor that are arranged on 4 left and right sides of vibration pedestal, the shock-absorption air bag
2 are connected respectively by pneumatic hose with air compressor, and the exit of air compressor is provided with two-bit triplet air-powered electromagnetic
Valve；The vibration component includes vibration table 4 and vibrating motor 3, and the vibrating motor 3 is mounted on the lower face of vibration table 1
On, the upper end of the shock-absorption air bag 2 is fixedly connected by bolt with vibration table 1, lower end is fixed by bolt and vibration pedestal 4
Connection.The vibrating motor 3 uses high-frequency electric machines.
The upper end of above-mentioned vibration table 1 is provided with noise abatement layer, and the thickness of vibration table 1 is set as 16mm ~ 25mm, noise abatement layer
Thickness be set as 5mm ~ 10mm, noise abatement layer uses vulcanie plate, to reduce vibration the noise generated in the process, creates preferable
Working environment.
Above-mentioned vibration unit component 10 is provided with 1 ~ 10 group, length side of the vibration unit component 10 along stairway die 5
To interval setting, to ensure the stability of stair and good vibrating effect.
The technical characteristic of this programme further includes pedestal 6, is provided with to install vibration unit component 10 on the pedestal 6
Mounting groove 9, is provided with idler wheel 8 at left and right sides of 5 lower end of stairway die, the left and right ends of the mounting groove 9 be provided with
The track 7 that idler wheel 8 coordinates, the vibration pedestal 4 are fixedly connected by bolt with the bottom surface of mounting groove 9.
In operating process, two-bit triplet air-operated solenoid valve is adjusted to aerating position, air compressor inflates air to damping
Air bag 2, and then be lifted vibration table 1 and contacted with stairway die 5, and stairway die 5 is lifted away from ground.Start frequency converter, high frequency
Vibrating motor 3 is started to work, and vibration table 1 and stair mould 5 is driven to vibrate.3 vibration frequency of dither motor can 0~
It is adjusted between 200Hz, during low frequency operation, ensures that concrete blanking is smooth；During high-frequency work, the gas of inside concrete can be discharged
Body.The precast concrete stair vibrating device is when vibrating working condition, lower face and 6 upper end of pedestal of the vibration table 1
The distance between face is 30mm ~ 50mm.It vibrates after the completion of work, closes frequency converter, two-bit triplet air-operated solenoid valve is adjusted to put
Gas position, vibration table 1 fall after rise by dead weight and discharge the gas in shock-absorption air bag 2.Stairway die 5 enters next station.
The configuration of the present invention is simple, reasonable design can drive vibration table 1 and stairway die 5 to shake by vibrating motor 3
It is dynamic, ensure that concrete blanking is smooth, and effectively discharge the gas of inside concrete, and then ensure precast stair component after molding
Intensity.Vibrating effect of the present invention is good, noise is small, can effectively reduce intensity of workers, reduces manpower and the throwing of time
Enter, improve working efficiency, convenient for mass production, be worthy to be popularized.
It is limitation of the present invention that above description, which is not, and the present invention is also not limited to the example above, the art
The variations, modifications, additions or substitutions that those of ordinary skill is made in the essential scope of the present invention should also belong to the present invention's
Protection domain.
Claims (8)
1. a kind of precast concrete stair vibrating device, for stairway die, it is characterised in that：Including at least one set of vibration unit
Component, the vibration unit component include lifting component and vibration component, and the lifting component includes vibration pedestal, is arranged on and shakes
Shock-absorption air bag and air compressor at left and right sides of dynamic pedestal, the shock-absorption air bag are compressed respectively by pneumatic hose and air
Machine is connected；The vibration component includes vibration table and vibrating motor, and the vibrating motor is mounted on the lower end of vibration table
On face, the upper end of the shock-absorption air bag is fixedly connected by bolt with vibration table, lower end is fixed by bolt and vibration pedestal
Connection.
2. precast concrete stair vibrating device as described in claim 1, it is characterised in that：The upper end of the vibration table is set
Noise abatement layer is equipped with, the thickness of the noise abatement layer is set as 5mm ~ 10mm.
3. precast concrete stair vibrating device as claimed in claim 2, it is characterised in that：The noise abatement layer uses hard rubber
Offset plate.
4. the precast concrete stair vibrating device as described in claims 1 or 2 or 3, it is characterised in that：The vibration table
Thickness is set as 16mm ~ 25mm.
5. the precast concrete stair vibrating device as described in claims 1 or 2 or 3, it is characterised in that：The vibration unit group
Part is provided with 1 ~ 10 group, and the vibration unit component is arranged at intervals along the length direction of stairway die.
6. precast concrete stair vibrating device as claimed in claim 5, it is characterised in that：Further include pedestal, the pedestal
On be provided with that the mounting groove of vibration unit component is installed, be provided with idler wheel at left and right sides of the stairway die lower end, institute
The left and right ends for stating mounting groove are provided with the track coordinated with idler wheel, and the vibration pedestal is consolidated by the bottom surface of bolt and mounting groove
Fixed connection.
7. precast concrete stair vibrating device as claimed in claim 6, it is characterised in that：The precast concrete stair shakes
For dynamic device when vibrating working condition, the distance between lower face and pedestal upper surface of the vibration table are 30mm ~ 50mm.
8. precast concrete stair vibrating device as described in claim 1, it is characterised in that：The outlet of the air compressor
Place is provided with two-bit triplet air-operated solenoid valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810070310.9A CN108247817A (en) | 2018-01-24 | 2018-01-24 | A kind of precast concrete stair vibrating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810070310.9A CN108247817A (en) | 2018-01-24 | 2018-01-24 | A kind of precast concrete stair vibrating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108247817A true CN108247817A (en) | 2018-07-06 |
Family
ID=62743105
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810070310.9A Pending CN108247817A (en) | 2018-01-24 | 2018-01-24 | A kind of precast concrete stair vibrating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108247817A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110696146A (en) * | 2019-12-13 | 2020-01-17 | 湖南三一快而居住宅工业有限公司 | Vibrating table and vibrating method |
| CN111531680A (en) * | 2020-05-18 | 2020-08-14 | 孙凰阐 | Prefabricated component production auxiliary device |
| CN113977745A (en) * | 2021-10-26 | 2022-01-28 | 阜阳晶宫绿建节能建筑有限责任公司 | Fixed die table is used in precast concrete component production |
| CN115122456A (en) * | 2022-07-07 | 2022-09-30 | 徐州中煤汉泰建筑工业化有限公司 | Adjustable prefabricated stair production facility of full-size |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980059923U (en) * | 1997-03-04 | 1998-11-05 | 이상춘 | Mold Vibrator for Concrete Water Pipe Forming |
| KR19990084373A (en) * | 1998-05-02 | 1999-12-06 | 문효두 | Mold supporting device of concrete water pipe forming line |
| CN2785823Y (en) * | 2004-12-13 | 2006-06-07 | 贵阳铝镁设计研究院 | Vibration table of vibratory compaction machine |
| CN201086342Y (en) * | 2007-06-29 | 2008-07-16 | 中铁第二十工程局工程机械厂 | Concrete vibration table for cross-sleeper production |
| CN102642245A (en) * | 2012-05-11 | 2012-08-22 | 江苏牧羊集团有限公司 | Vibration device of segment mould |
| CN202716358U (en) * | 2012-07-05 | 2013-02-06 | 洛阳卓尔振动器有限公司 | Vibration platform with lifting platform surface |
| CN208052216U (en) * | 2018-01-24 | 2018-11-06 | 济南恒基信息科技有限公司 | A kind of precast concrete stair vibrating device |
-
2018
- 2018-01-24 CN CN201810070310.9A patent/CN108247817A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980059923U (en) * | 1997-03-04 | 1998-11-05 | 이상춘 | Mold Vibrator for Concrete Water Pipe Forming |
| KR19990084373A (en) * | 1998-05-02 | 1999-12-06 | 문효두 | Mold supporting device of concrete water pipe forming line |
| CN2785823Y (en) * | 2004-12-13 | 2006-06-07 | 贵阳铝镁设计研究院 | Vibration table of vibratory compaction machine |
| CN201086342Y (en) * | 2007-06-29 | 2008-07-16 | 中铁第二十工程局工程机械厂 | Concrete vibration table for cross-sleeper production |
| CN102642245A (en) * | 2012-05-11 | 2012-08-22 | 江苏牧羊集团有限公司 | Vibration device of segment mould |
| CN202716358U (en) * | 2012-07-05 | 2013-02-06 | 洛阳卓尔振动器有限公司 | Vibration platform with lifting platform surface |
| CN208052216U (en) * | 2018-01-24 | 2018-11-06 | 济南恒基信息科技有限公司 | A kind of precast concrete stair vibrating device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110696146A (en) * | 2019-12-13 | 2020-01-17 | 湖南三一快而居住宅工业有限公司 | Vibrating table and vibrating method |
| CN110696146B (en) * | 2019-12-13 | 2020-03-27 | 湖南三一快而居住宅工业有限公司 | Vibrating table and vibrating method |
| CN111531680A (en) * | 2020-05-18 | 2020-08-14 | 孙凰阐 | Prefabricated component production auxiliary device |
| CN113977745A (en) * | 2021-10-26 | 2022-01-28 | 阜阳晶宫绿建节能建筑有限责任公司 | Fixed die table is used in precast concrete component production |
| CN115122456A (en) * | 2022-07-07 | 2022-09-30 | 徐州中煤汉泰建筑工业化有限公司 | Adjustable prefabricated stair production facility of full-size |
| CN115122456B (en) * | 2022-07-07 | 2024-06-21 | 徐州中煤汉泰建筑工业化有限公司 | Full-size adjustable prefabricated staircase production facility |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180706 |
|
| RJ01 | Rejection of invention patent application after publication |