CN102642245A - Vibration device of segment mould - Google Patents
Vibration device of segment mould Download PDFInfo
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- CN102642245A CN102642245A CN2012101444852A CN201210144485A CN102642245A CN 102642245 A CN102642245 A CN 102642245A CN 2012101444852 A CN2012101444852 A CN 2012101444852A CN 201210144485 A CN201210144485 A CN 201210144485A CN 102642245 A CN102642245 A CN 102642245A
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- segment
- shake table
- vibration
- segment die
- jig arm
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Abstract
The invention relates to a production device of a tunnel lining segment, in particular to a vibration device of a segment mould. The vibration device of the segment mould comprises a vibration table driven by vibration motors, guide rails used for moving of the segment mould are arranged on the vibration table, travelling wheels are correspondingly arranged at the bottom of the segment mould, amounting base is arranged on the lower portion of the vibration table, supporting air bags are arranged between the assembling base and the vibration table, supporting parts used for supporting the segment mould during vibration of the vibration table are arranged on the vibration table, and clamping mechanisms used for fixing the segment mould are arranged on the side of the vibration table. The vibration device of the segment mould has the advantages that production efficiency of the segment can be improved; the vibration quality can be stabilized; control of integration flow production line of the segment is facilitated; the operation is labor and time saving; damage and cracking of the segment mould components in the vibration can be prevented, and noises in tamping and vibrating processes can be reduced.
Description
Technical field
The present invention relates to a kind of tunnel lining segment process units, particularly a kind of vibrating device of segment die.
Background technology
Shield construction is a subway construction construction method the most safely and effectively, is slowly adopted by unit in charge of construction.Parts of shield-tunneling construction most critical are tunnel lining segment; Along with the fast development of shield construction, the increasing demand of tunnel lining segment increases.In segment prefabricated; When pouring into concrete to segment die; For eliminating concrete and side plate contact position spurting gas, bubble are arranged, and each layer concrete is evenly distributed, prevent that the section of jurisdiction is cracked; Need smash the concrete in the mould and shake, the existing tunnel lining segment mode of production mainly contains artificial internal vibration and adhesion type vibrates.
It is long that artificial internal vibration mainly shows as time of vibration, and production efficiency is low, and labour intensity is big; The oscillating mass human factor is high, fluctuation easily, and section of jurisdiction finished product bubble is many, and the section of jurisdiction in use is prone to cracked, has a strong impact on the quality of tunnel lining segment.
It is main with pneumatic power mainly that adhesion type vibrates, and can produce the noise of high-decibel during vibration, must take strict soundproof measures; Moreover the structural member that is connected with vibrator snaps cracking easily, causes tunnel lining segment mould vibration proof effect low, thereby influences the quality of tunnel lining segment.
Simultaneously, the section of jurisdiction is bulky, heaviness, and transportation and circulation inconvenience have restricted integrated flowing water production and the raising of production efficiency in the segment prefabricated production.
Summary of the invention
The present invention is directed to the problem that prior art exists, a kind of segment die vibrating device be provided, be intended to improve the efficient that the section of jurisdiction produces, make oscillating mass stable, be beneficial to the control of the integrated flow production line that the section of jurisdiction produces, the operation saving of labor, laborsaving, save time; And help preventing segment die assembly damaged cracking in vibration, the noise when reducing vibration.
The objective of the invention is to realize like this; A kind of vibrating device of segment die, the involving vibrations platform, said shake table drives through vibrating motor; Be provided with the guide rail that is used to supply the segment die circulation above the said shake table; Segment die bottom correspondence is provided with road wheel, and the shake table bottom is provided with mounting seat, is provided with the air bag that is used to support between mounting seat and the shake table; Also be provided with the support component that when shake table vibrates, is used to prop up segment die above the shake table, the shake table side is provided with the clamp mechanism that is used for fixing segment die.
When vibrating device is installed, must make that the operation circulation is connected with guide rail is coherent on guide rail and the production line on the shake table.In the work, directly over segment die is walked shake table through haulage gear along guide rail; To airbag aeration, air bag is propped up rising with shake table and segment die, and the guide rail surface on road wheel and the circulation line breaks away from a segment distance; The clamp mechanism action is fixedly clamped shake table and segment die, and then, the Vibration on Start-up motor drives shake table and segment die and vibrates together and concrete perfusion; When the concrete in the segment die fill with and jolt ramming after, vibrating motor stop the vibration, clamp mechanism is opened; Air bag deflation; Shake table and segment die descend and road wheel are fallen after rise on the guide pass, continue to flow into next procedure along the guide rail walking through haulage gear traction tube die.Simultaneously, another segment die is drawn on the shake table, proceeds to smash and shakes, and accomplishes the work of shaking of smashing on the production line of section of jurisdiction by that analogy.So adopt the beneficial effect of apparatus of the present invention to be, do not need the high-intensity artificial operation of shaking of smashing that just can realize the section of jurisdiction cast that gets involved, convenient operation and control is convenient to be connected with the section of jurisdiction production line, is beneficial to integrated flowing water and produces, and improves the efficient that the section of jurisdiction produces; And, under shake table, air bag is set, make flexible contact the between shake table and the mounting seat; Vibration is more balanced; The mould inner concrete distributes more closely knit, and prevents that effectively shake table and each parts of segment die from breaking in repeated vibrations, simultaneously; Air bag contacts with the flexibility of mounting seat, the noise in the time of can also reducing vibration.
For ease of fixing of segment die and shake table, said support component comprises the supporting seat that is arranged on shake table upper rail both sides, and said segment die two bottom sides correspondence is provided with the bracing frame with the supporting seat support and connection.
For making the clamp mechanism reliable grip, said clamp mechanism comprises the jig arm that is used to clamp supporting seat and bracing frame, and said jig arm one end is hinged on the side of shake table, and the jig arm other end is connected with the oil cylinder that jig arm is rotated around pin joint.When supporting seat and bracing frame support contact after, oil cylinder stretches out motion, drive jig arm and turn to the position that supporting seat and bracing frame are fixedly clamped, and adopt the driving force of oil cylinder as clamp mechanism around jointed shaft, the control of clamping force size conveniently, the reliability height.
For ease of installing and fixing of clamp mechanism, said shake table side is fixed with the clamping device holder respectively, and said jig arm and oil cylinder are hinged on respectively on the clamping device holder.
For ease of being fixedly connected of supporting seat and bracing frame, the joint face of said supporting seat and bracing frame is provided with rubber blanket.
Description of drawings
Fig. 1 is in the deflated state structural representation for the air bag of segment die vibrating device of the present invention.
Fig. 2 is the right view of Fig. 1.
Fig. 3 is in the structural representation that inflated condition lifts shake table and segment die for air bag.
Fig. 4 is the right view of Fig. 3.
Wherein, 1 segment die; 2 road wheels; 3 guide rails; Guide rail is used in the circulation of 3 ' operation; 4 jig arm; 5 oil cylinders; 6 shake tables; 7 vibrating motors; 8 mounting seat; 9 air bags; 10 clamping device holders; 11 supporting seats; 12 rubber blankets; 13 bracing frames.
The specific embodiment
Like Fig. 1-shown in Figure 4 is the vibrating device of segment die of the present invention, involving vibrations platform 6, and shake table 6 drives through vibrating motor 7; Be provided with two parallel guide rails 3 that are used to supply segment die 1 circulation above the shake table 6; In the installation, this guide rail 3 must link up with guide rail 3 ' with the operation circulation of production line and be connected, to guarantee the circulation of segment die 1 on production line; Segment die 1 bottom and the guide rail 3 corresponding two seniority among brothers and sisters travelling wheels 2 that are provided with; Shake table 6 bottoms are provided with mounting seat 8, and mounting seat 8 is fixed with ground is installed through pre-embedded bolt, is provided with the air bag 9 that is used to support between mounting seat 8 and the shake table 6; Also be provided with the support component that when shake table 6 vibrations, is used to prop up segment die 1 above the shake table 6, shake table 6 sides are provided with the clamp mechanism that is used for fixing segment die 1; Wherein, Support component comprises the supporting seat 11 that is arranged on shake table 6 upper rails 3 both sides; Segment die 1 two bottom sides correspondence is provided with the bracing frame 13 with supporting seat 11 support and connection, and supporting seat 11 is provided with rubber blanket 12 with the supporting surface that bracing frame 13 contacts are connected; Clamp mechanism comprises the jig arm 4 that is used to clamp supporting seat 11 and bracing frame 13, and jig arm 4 one ends are hinged on the side of shake table 6, and jig arm 4 other ends are connected with the oil cylinder 5 that jig arm 4 is rotated around pin joint; Shake table 6 sides are fixed with clamping device holder 10 respectively, are fastened on shake table 6 both sides through some bolts, and jig arm 4 is hinged on respectively on the clamping device holder 10 with oil cylinder 5.
As depicted in figs. 1 and 2, directly over segment die 1 was walked shake table 6 through haulage gear along guide rail 3, bracing frame 13 was corresponding up and down with the position of supporting seat 11; To air bag 9 inflations, shake table 6 is risen, supporting seat 11 is with bracing frame 13 contacts and support segment die 1 rising, and like Fig. 3 and shown in Figure 4, at this moment, road wheel 2 breaks away from a segment distance with the operation circulation with guide rail 3 ' surface; Oil cylinder 5 is done and is stretched out motion, jig arm 4 is turned to around jointed shaft supporting seat 11 and bracing frame 13 are clamped and fixedly secure; Then, vibrating motor 7 starts, and drives shake table 6 and segment die 1 and vibrates together and concrete perfusion; When the concrete in the segment die 1 fill with and jolt ramming after, vibrating motor 7 stop the vibration, oil cylinder 5 is done compression movement; Jig arm 4 is unclamped; Air bag 9 venting, shake table 6 and segment die 1 descend and road wheel 2 are fallen after rise again and go into the operation circulation with above the guide rail 3 ', recover state as depicted in figs. 1 and 2; Continue to flow into next procedure through haulage gear traction tube die 1 along guide rail 3 walkings.Simultaneously, another segment die 1 is drawn on the shake table 6, proceeds to smash and shakes, and accomplishes the work of shaking of smashing on the production line of section of jurisdiction by that analogy.
In the work of the present invention; By means of the gas that charges and discharge of air bag 9, realize the up-down of segment die 1 and shake table 6, and air bag 9 flexibly connects shake table 6 and mounting seat 8; To the vibratory impulse of shake table 6 and segment die 1 each parts, prevent that each parts of long-term vibration back from breaking in the buffering vibration; In the vibration; Segment die 1 adopts oil cylinder 5 as power source with being fixedly clamped of shake table 6, clamp solid and reliable, convenient operation and control; Do not need high-intensity artificial the intervention just can realize that the section of jurisdiction smashes the operation of shaking after pouring into a mould; Integrated operation control is convenient, is beneficial to integrated flowing water and produces, and improves the efficient that the section of jurisdiction produces; And, 6 times air bag 9 is set at shake table, the flexible contact between shake table 6 and the mounting seat 8; Make vibration more balanced; The segment die inner concrete distributes more closely knit, and prevents that effectively shake table 6 and segment die 1 each parts from breaking in repeated vibrations, simultaneously; Air bag 9 contacts with the flexibility of mounting seat, the noise in the time of can also reducing vibration.
The present invention is not limited to the foregoing description; Every on the basis of technical scheme disclosed by the invention; Those skilled in the art is according to disclosed technology contents; Do not need performing creative labour just can make some replacements and distortion to some technical characterictics wherein, these replacements and distortion are all in the scope of the present invention's protection.
Claims (5)
1. the vibrating device of a segment die; The involving vibrations platform, said shake table drives through vibrating motor, it is characterized in that; Be provided with the guide rail that is used to supply the segment die circulation above the said shake table; Segment die bottom correspondence is provided with road wheel, and the shake table bottom is provided with mounting seat, is provided with the air bag that is used to support between mounting seat and the shake table; Also be provided with the support component that when shake table vibrates, is used to prop up segment die above the shake table, the shake table side is provided with the clamp mechanism that is used for fixing segment die.
2. the vibrating device of segment die according to claim 1 is characterized in that, said support component comprises the supporting seat that is arranged on shake table upper rail both sides, and said segment die two bottom sides correspondence is provided with the bracing frame with the supporting seat support and connection.
3. the vibrating device of segment die according to claim 2; It is characterized in that; Said clamp mechanism comprises the jig arm that is used to clamp supporting seat and bracing frame, and said jig arm one end is hinged on the side of shake table, and the jig arm other end is connected with the oil cylinder that jig arm is rotated around pin joint.
4. the vibrating device of segment die according to claim 3 is characterized in that, said shake table side is fixed with the clamping device holder respectively, and said jig arm and oil cylinder are hinged on respectively on the clamping device holder.
5. according to the vibrating device of claim 2 or 3 or 4 described segment dies, it is characterized in that the joint face of said supporting seat and bracing frame is provided with glue rubber pad.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101444852A CN102642245A (en) | 2012-05-11 | 2012-05-11 | Vibration device of segment mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101444852A CN102642245A (en) | 2012-05-11 | 2012-05-11 | Vibration device of segment mould |
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| Publication Number | Publication Date |
|---|---|
| CN102642245A true CN102642245A (en) | 2012-08-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012101444852A Pending CN102642245A (en) | 2012-05-11 | 2012-05-11 | Vibration device of segment mould |
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| CN (1) | CN102642245A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106625989A (en) * | 2016-11-16 | 2017-05-10 | 高唐县鼎力建筑机械有限公司 | Support type cement component high-frequency vibration table |
| CN108247817A (en) * | 2018-01-24 | 2018-07-06 | 济南恒基信息科技有限公司 | A kind of precast concrete stair vibrating device |
| CN110014499A (en) * | 2019-04-04 | 2019-07-16 | 廊坊海斯建材机械有限公司 | Mold is tumbled shake table and method for oscillating of tumbling |
| CN116890384A (en) * | 2023-09-11 | 2023-10-17 | 中铁九局集团第三建设有限公司 | Vibrating floating platform |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0903209A1 (en) * | 1997-09-23 | 1999-03-24 | BAUMGÄRTNER GmbH MASCHINENFABRIK | Process and device for making concrete products |
| CN2730600Y (en) * | 2004-05-14 | 2005-10-05 | 吴景灿 | Hydraulic automatic brick making machine with clamping device |
| CN2785823Y (en) * | 2004-12-13 | 2006-06-07 | 贵阳铝镁设计研究院 | Vibration table of vibratory compaction machine |
| CN202062503U (en) * | 2011-05-24 | 2011-12-07 | 江苏牧羊集团有限公司 | Tube sheet mold flow device |
| CN202592522U (en) * | 2012-05-11 | 2012-12-12 | 牧羊有限公司 | Vibrating device of duct piece mould |
-
2012
- 2012-05-11 CN CN2012101444852A patent/CN102642245A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0903209A1 (en) * | 1997-09-23 | 1999-03-24 | BAUMGÄRTNER GmbH MASCHINENFABRIK | Process and device for making concrete products |
| CN2730600Y (en) * | 2004-05-14 | 2005-10-05 | 吴景灿 | Hydraulic automatic brick making machine with clamping device |
| CN2785823Y (en) * | 2004-12-13 | 2006-06-07 | 贵阳铝镁设计研究院 | Vibration table of vibratory compaction machine |
| CN202062503U (en) * | 2011-05-24 | 2011-12-07 | 江苏牧羊集团有限公司 | Tube sheet mold flow device |
| CN202592522U (en) * | 2012-05-11 | 2012-12-12 | 牧羊有限公司 | Vibrating device of duct piece mould |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106625989A (en) * | 2016-11-16 | 2017-05-10 | 高唐县鼎力建筑机械有限公司 | Support type cement component high-frequency vibration table |
| CN106625989B (en) * | 2016-11-16 | 2019-06-14 | 高唐县鼎力建筑机械有限公司 | A kind of stent-type cement components high-frequency vibrating table |
| CN108247817A (en) * | 2018-01-24 | 2018-07-06 | 济南恒基信息科技有限公司 | A kind of precast concrete stair vibrating device |
| CN110014499A (en) * | 2019-04-04 | 2019-07-16 | 廊坊海斯建材机械有限公司 | Mold is tumbled shake table and method for oscillating of tumbling |
| CN116890384A (en) * | 2023-09-11 | 2023-10-17 | 中铁九局集团第三建设有限公司 | Vibrating floating platform |
| CN116890384B (en) * | 2023-09-11 | 2024-01-23 | 中铁九局集团第三建设有限公司 | Vibrating floating platform |
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| ASS | Succession or assignment of patent right |
Owner name: MUYANG CO., LTD. Free format text: FORMER OWNER: JIANGSU MUYANG GROUP CORP., LTD. Effective date: 20121026 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Effective date of registration: 20121026 Address after: 225127 No. 1 shepherd Road, Hanjiang Economic Development Zone, Jiangsu, Yangzhou Applicant after: Muyang Co., Ltd. Address before: 225127 No. 1 shepherd Road, Hanjiang Industrial Park, Jiangsu, Yangzhou Applicant before: Jiangsu Muyang Group Corp., Ltd. |
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| ASS | Succession or assignment of patent right |
Owner name: JIANGSU MUYANG GROUP CORP., LTD. Free format text: FORMER OWNER: MUYANG CO., LTD. Effective date: 20130411 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20130411 Address after: 225127 No. 1 shepherd Road, Hanjiang Industrial Zone, Hanjiang, Jiangsu, Yangzhou Applicant after: Jiangsu Muyang Group Corp., Ltd. Address before: 225127 No. 1 shepherd Road, Hanjiang Economic Development Zone, Jiangsu, Yangzhou Applicant before: Muyang Co., Ltd. |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120822 |