CN101864707B - Positive wire double-pillow tamping device - Google Patents

Positive wire double-pillow tamping device Download PDF

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Publication number
CN101864707B
CN101864707B CN 201010185680 CN201010185680A CN101864707B CN 101864707 B CN101864707 B CN 101864707B CN 201010185680 CN201010185680 CN 201010185680 CN 201010185680 A CN201010185680 A CN 201010185680A CN 101864707 B CN101864707 B CN 101864707B
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China
Prior art keywords
tamping
eccentric shaft
tamping picks
hinged
frame
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CN 201010185680
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CN101864707A (en
Inventor
章继楠
胡斌
龙天生
刘刚
丁志周
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BEIJING RUIWEITONG ENGINEERING MACHINERY Co Ltd
Kunming China Railway Large Maintenance Machinery Co Ltd
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Kunming China Railway Large Maintenance Machinery Co Ltd
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Abstract

The invention provides a positive wire double-pillow tamping device, which comprises a rack, an eccentric shaft arranged on the rack, two inner tamping picks, two outer tamping picks and a driving oil cylinder. The device is characterized in that the eccentric shaft is connected with one end of each of two symmetrical horizontal upper oil cylinders, the other ends of the two horizontal upper oil cylinders are connected with pick arms of the two inner tamping picks hinged on the rack respectively, and the pick arms of the two inner tamping picks are connected with pick arms of the two outer tamping picks hinged on the rack through corresponding two horizontal lower oil cylinders respectively. An excitation force from the eccentric shaft is transferred to the two inner tamping picks, the two horizontal lower oil cylinders and the two outer tamping picks in turn through the two horizontal upper oil cylinders so as to finish the vibration of the two inner tamping picks and the two outer tamping picks; and meanwhile, the clamping motions of the two inner tamping picks and the two outer tamping picks are synchronously controlled through the two horizontal lower oil cylinders so as to rearrange road stones thickly. The device can greatly improve the stress conditions of the eccentric shaft and a bearing, reduce the high-strength requirements of the eccentric shaft and the bearing, further reduce the input power, improve the work efficiency of a tamping device, prolong the service life of the tamping device and lower the production cost.

Description

A kind of positive wire double-pillow tamping device
Technical field
The present invention relates to a kind of tamping unit, the positive wire double-pillow tamping device that especially a kind of railway track mechanization maintenance is used belongs to the railway maintenance field of mechanical technique.
Background technology
Tamping unit is one of groundwork device in the railway track mechanization maintenance.It comprises elevator platform, be hinged on the elevator platform by hinge, and by its inside and outside tamping pickaxe around the hinge swing of inside and outside clamping hydraulic oil cylinder driving, with under the effect of the exciting force of the relative chucking power of inside and outside tamping pickaxe output and the output of each tamping pickaxe, make the railway ballast under the sleeper be rearranged closely knit, thereby reach the purpose that improves track lateral resistance and longitudinal resistance, guarantee train driving safety.
Existing tamping unit as shown in Figure 1, because in driving, outer tamping pickaxe do holding action in, outer clamping oil cylinder all directly is contained on the eccentric shaft on the frame, outer clamping oil cylinder is overhanging and eccentric shaft is produced a thrust during clamping, interior clamping oil cylinder bounces back and eccentric shaft is produced a pulling force, thrust and pulling force produce vertically downward make a concerted effort to directly act on the eccentric shaft, this just requires eccentric shaft must possess higher intensity, simultaneously, because chucking power, exciting force all will be born by the bearing that is contained on the eccentric shaft, this just requires bearing also must possess higher intensity, and to obtain high-intensity eccentric shaft and bearing, certainly will increase material investment or difficulty of processing, thereby increase cost of production and business economic burden, be unfavorable for saving, also be unfavorable for producing.Therefore, must be improved prior art.
Summary of the invention
The technical problem to be solved in the present invention is exactly that a kind of two pillow tamping units that can be used for the railway main track will be provided, under the prerequisite that satisfies rail track main track tamping operation, the existing tamping unit of solution requires them must have higher intensity greatly because of the bearing capacity of eccentric shaft and bearing, thereby increase material investment or difficulty of processing, until increasing problems such as cost of production and business economic burden.
For solving the problems of the technologies described above, the invention provides a kind of like this positive wire double-pillow tamping device, comprise frame, be located at eccentric shaft and two interior tamping pickaxes on the frame, two outer tamping pickaxes and drive oil cylinder, it is characterized in that eccentric shaft links to each other with symmetrically arranged two horizontal upper cylinder one ends, the two upper cylinder other ends respectively be hinged on frame on two in tamping pickaxe pick arms link to each other, tamping pickaxe pick arms link to each other with two outer tamping pickaxe pick arms on being hinged on frame by oil cylinder under two levels of correspondence setting respectively in two, in order to will be passed to interior tamping pickaxe successively from the exciting force of eccentric shaft by upper cylinder, following oil cylinder, outer tamping pickaxe is in finishing, the vibration of outer tamping pickaxe; Pass through the holding action of the inside and outside tamping pickaxe of oil cylinder Synchronization Control down simultaneously, closely knit so that railway ballast is rearranged.
Tamping pickaxe is hinged on the frame by the axis hole of its pick arm lower end and the hinge in the axis hole in described, in order to finish swing around hinge, thus clamping railway ballast and make it closely knit.
Described outer tamping pickaxe is hinged on the frame by the axis hole of its pick arm lower end and the hinge in the axis hole, in order to finish swing around hinge, thus clamping railway ballast and make it closely knit.
Described eccentric shaft links to each other with power drill/driver, so that under power drill/driver drives, eccentric shaft is rotated, and produces exciting force simultaneously and outwards output.
Described power drill/driver is hydraulic motor and the reduction box that links to each other with hydraulic motor output main shaft, and reduction gearbox output shaft links to each other with eccentric shaft by shaft joint.
The present invention compared with prior art has following advantage and effect: adopt such scheme, can will be passed to oil cylinder, two outer tamping pickaxes under two interior tamping pickaxes, two levels from the exciting force of eccentric shaft successively by two horizontal upper cylinders, finish the vibration of inside and outside tamping pickaxe; By the holding action of tamping pickaxe, two outer tamping pickaxes in the oil cylinder Synchronization Control under two levels two, come railway ballast is rearranged closely knit simultaneously.Because the reaction force of tamping pickaxes, two outer pick arms generations is that hinge by the hinged place is delivered on the frame in two, no longer apply bigger reaction force to eccentric shaft and bearing, symmetrically arranged two horizontal upper cylinders are cancelled out each other to the horizontal component of making a concerted effort of eccentric shaft in addition, only produce vertical component seldom, therefore, can greatly improve the stressing conditions of eccentric shaft and bearing, reduce the high strength requirement of eccentric shaft and bearing, and then can reduce input power, improve the operating efficiency of tamping unit, prolong its application life, reduce production costs.
Description of drawings
Fig. 1 is existing tamping unit structural representation;
Fig. 2 is the present invention's tamping unit structure diagram.
Among Fig. 1: 1 is eccentric shaft, and 2 for being fixed on outer oil cylinder on the eccentric shaft, and 3 is the pick arm of the outer tamping pickaxe that links to each other with outer oil cylinder 2, and 4 is outer tamping pickaxe, and 5 is interior tamping pickaxe, and 6 is the pick arm of interior tamping pickaxe, and 7 for to be fixed on the eccentric shaft 1 and the inner cylinder that links to each other with interior tamping pickaxe pick arm 6.
The specific embodiment
As Fig. 2, positive wire double-pillow tamping device provided by the invention, comprise frame 13, be located at tamping pickaxe 5 in the eccentric shaft 1 and two on the frame 13, two outer tamping pickaxes 4 and driving oil cylinder, eccentric shaft 1 links to each other with symmetrically arranged two horizontal upper cylinder 8 one ends, the other end of two horizontal upper cylinders 8 respectively be hinged on frame 13 on two in tamping pickaxe 5 pick arms 6 link to each other, tamping pickaxe 5 pick arms 6 link to each other with two outer tamping pickaxe 4 pick arms 3 on being hinged on frame 13 by oil cylinder 9 under two levels of correspondence setting respectively in two, wherein, tamping pickaxe 5 all is hinged on the frame 13 by axis hole and the hinge in the axis hole 10 of its pick arm 6 lower ends in two, two outer tamping pickaxes 4 all are hinged on the frame 13 by axis hole and the hinge in the axis hole 10 of its pick arm 3 lower ends, eccentric shaft 1 and power drill/driver---hydraulic motor links to each other, specifically be that hydraulic motor output main shaft links to each other with the reduction box power shaft, reduction gearbox output shaft links to each other with eccentric shaft 1 by shaft joint, so that under hydraulic motor drives, eccentric shaft 1 is rotated, produce exciting force simultaneously on the eccentric shaft 1 and be passed to tamping pickaxe 5 in two successively, oil cylinder 9 under two levels, two outer tamping pickaxes 4 are in finishing, the vibration of outer tamping pickaxe; Overhanging by oil cylinder 9 under two levels simultaneously, tamping pickaxe 5, two outer tamping pickaxes 4 are respectively around hinge 10 swings in the Synchronization Control two, thereby finish the clamping to railway ballast, it is closely knit that railway ballast is rearranged, under two levels oil cylinder 9 overhanging in, two horizontal upper cylinders 8 bounce back synchronously, with the direction of motion of control tamping pickaxe.

Claims (5)

1. positive wire double-pillow tamping device, comprise frame, be located at eccentric shaft and two interior tamping pickaxes, two the outer tamping pickaxes on the frame and drive oil cylinder, it is characterized in that eccentric shaft links to each other with symmetrically arranged two horizontal upper cylinder one ends, the two horizontal upper cylinder other ends respectively be hinged on frame on two in tamping pickaxe pick arms link to each other, two interior tamping pickaxe pick arms link to each other with two outer tamping pickaxe pick arms on being hinged on frame by oil cylinder under two levels of correspondence setting respectively.
2. positive wire double-pillow tamping device according to claim 1 is characterized in that described interior tamping pickaxe is hinged on the frame by the axis hole of its pick arm lower end and the hinge in the axis hole.
3. positive wire double-pillow tamping device according to claim 1 is characterized in that described outer tamping pickaxe is hinged on the frame by the axis hole of its pick arm lower end and the hinge in the axis hole.
4. positive wire double-pillow tamping device according to claim 1 is characterized in that described eccentric shaft links to each other with power drill/driver.
5. positive wire double-pillow tamping device according to claim 4 is characterized in that described power drill/driver is hydraulic motor and the reduction box that links to each other with hydraulic motor output main shaft, and reduction gearbox output shaft links to each other with eccentric shaft by shaft joint.
CN 201010185680 2010-05-28 2010-05-28 Positive wire double-pillow tamping device Active CN101864707B (en)

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Application Number Priority Date Filing Date Title
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CN101864707B true CN101864707B (en) 2013-09-11

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT521673B1 (en) * 2018-10-24 2020-04-15 Plasser & Theurer Export Von Bahnbaumaschinen Gmbh Tamping unit for tamping sleepers on a track
CN111719355A (en) * 2019-03-22 2020-09-29 中国铁建高新装备股份有限公司 Tamping device with eccentric excitation mechanism and corresponding tamping method thereof
CN112160196A (en) * 2020-10-21 2021-01-01 中国铁建高新装备股份有限公司 Tamping device and tamping vehicle
EP4379136A1 (en) * 2021-07-28 2024-06-05 CRRC Qishuyan Institute Co., Ltd. Vibration excitation tamping apparatus

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3465688A (en) * 1966-10-06 1969-09-09 Matisa Materiel Ind Sa Railway track ballast tamping machine
US5205218A (en) * 1991-06-12 1993-04-27 Franz Plasser Bahnbaumaschinen-Industriegesellschaft M.B.H Tamping machine and method for consolidating the ballast of a track
CN2150235Y (en) * 1992-11-17 1993-12-22 沈阳铁路局沈阳工务器材厂 Vibration tamping device for hydraulic tamping vehicle
CN2863861Y (en) * 2006-01-19 2007-01-31 沈阳工务铁路机械厂 Special clamper for tamping machine
CN201459546U (en) * 2009-09-07 2010-05-12 常州市瑞泰工程机械有限公司 Vibration drive mechanism of tamping device
CN201722569U (en) * 2010-05-28 2011-01-26 昆明中铁大型养路机械集团有限公司 Main line bioccipital tamping device

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3363337B2 (en) * 1997-02-03 2003-01-08 大淀ヂーゼル株式会社 Tamping equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3465688A (en) * 1966-10-06 1969-09-09 Matisa Materiel Ind Sa Railway track ballast tamping machine
US5205218A (en) * 1991-06-12 1993-04-27 Franz Plasser Bahnbaumaschinen-Industriegesellschaft M.B.H Tamping machine and method for consolidating the ballast of a track
CN2150235Y (en) * 1992-11-17 1993-12-22 沈阳铁路局沈阳工务器材厂 Vibration tamping device for hydraulic tamping vehicle
CN2863861Y (en) * 2006-01-19 2007-01-31 沈阳工务铁路机械厂 Special clamper for tamping machine
CN201459546U (en) * 2009-09-07 2010-05-12 常州市瑞泰工程机械有限公司 Vibration drive mechanism of tamping device
CN201722569U (en) * 2010-05-28 2011-01-26 昆明中铁大型养路机械集团有限公司 Main line bioccipital tamping device

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JP特开平10-219602A 1998.08.18

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Owner name: BEIJING RUIWEITONG ENGINEERING MACHINERY CO., LTD.

Effective date: 20140729

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Effective date of registration: 20140729

Address after: 650215 sheep square 384, Guandu District, Yunnan, Kunming

Patentee after: Zhongtie Giant Road Maintenance Machinery Group Co., Ltd., Kunming

Patentee after: Beijing Ruiweitong Engineering Machinery Co., Ltd.

Address before: 650215 sheep square 384, Guandu District, Yunnan, Kunming

Patentee before: Zhongtie Giant Road Maintenance Machinery Group Co., Ltd., Kunming

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Address after: 650000 No. 384 sheep square, Guandu District, Yunnan, Kunming

Patentee after: Zhongtie Giant Road Maintenance Machinery Group Co., Ltd., Kunming

Patentee after: Beijing Ruiweitong Engineering Machinery Co., Ltd.

Address before: 650215 sheep square 384, Guandu District, Yunnan, Kunming

Patentee before: Zhongtie Giant Road Maintenance Machinery Group Co., Ltd., Kunming

Patentee before: Beijing Ruiweitong Engineering Machinery Co., Ltd.