CN114633067B - Automatic net arranging welding machine - Google Patents
Automatic net arranging welding machine Download PDFInfo
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- CN114633067B CN114633067B CN202210416058.9A CN202210416058A CN114633067B CN 114633067 B CN114633067 B CN 114633067B CN 202210416058 A CN202210416058 A CN 202210416058A CN 114633067 B CN114633067 B CN 114633067B
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- frame
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- 238000003466 welding Methods 0.000 title claims abstract description 131
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 238000000605 extraction Methods 0.000 claims description 31
- 229920001342 Bakelite® Polymers 0.000 claims description 11
- 239000004637 bakelite Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 125000003003 spiro group Chemical group 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract description 40
- 229910052751 metal Inorganic materials 0.000 abstract description 40
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000006073 displacement reaction Methods 0.000 description 23
- 238000004804 winding Methods 0.000 description 23
- 230000000903 blocking effect Effects 0.000 description 8
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000004021 metal welding Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/005—Separating a bundle of forwarding filamentary materials into a plurality of groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
- B65H51/08—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/04—Guiding surfaces within slots or grooves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses an automatic net arranging welding machine which comprises an automatic welding machine and an automatic wire arranging and feeding machine arranged outside the automatic welding machine, wherein the automatic welding machine comprises a welding machine frame, a support frame is arranged at the rear side of the top of the welding machine frame, a rotary conveying device is arranged at the front side of the top of the welding machine frame, pressing devices are respectively arranged at the left side and the right side of the support frame, an upper electrode welding device is respectively arranged at the left side and the right side of the support frame, a lower electrode welding device corresponding to the upper electrode welding device is arranged at the rear side of the top of the welding machine frame, a taking-out device is arranged at the left side of the top of the welding machine frame, the automatic wire arranging and feeding machine comprises a wire arranging and feeding machine frame, and a hopper is arranged at the right side of the top of the wire arranging and feeding machine frame. The invention realizes the automation of welding the metal net, eliminates potential safety hazard, performs branching and wire arrangement at multiple stations, improves the welding speed and welding quality, and reduces the production cost.
Description
Technical Field
The invention relates to the technical field of welding equipment, in particular to an automatic net arranging welding machine.
Background
Welding machines are mainly machines for joining together fusible metals. The existing metal net needs to be welded with a metal frame during the processing process, so that a welding machine is needed. However, the existing welding machine generally adopts a manual wire arrangement mode, the metal wires are orderly arranged on a positioning and placing die through hands, and then welding is carried out, the manual wire arrangement mode has the advantages that the production efficiency and the production quality are influenced due to the fact that the speed is low, the welding rework rate is high, the production cost is high, mass production is not facilitated, meanwhile, the welding process generally adopts a mode of combining an auxiliary fixture with manual action to carry out welding operation, the production efficiency and the production quality are seriously influenced due to the fact that the action and the proficiency of operators are different, safety accidents are easily caused for operators, and some automatic welding machines appear in the market at the later time, but only one station is used for welding operation of workers, the welding speed is low, a taking-out device is not needed, manual blanking is needed, the production efficiency is low, and the production cost is high. Accordingly, there is a need for improvements in the art to avoid the disadvantages of the prior art.
Disclosure of Invention
The invention aims to overcome the defects and shortcomings in the prior art and provide an automatic net arranging welding machine with high production efficiency and good production quality.
The invention is realized by the following technical scheme:
the utility model provides an automatic arrange net welding machine, includes automatic weld machine and locates automatic winding displacement wire feeder in the automatic weld machine outside, automatic weld machine includes the welding machine frame, a support frame is installed to the rear side at welding machine frame top, a rotation conveyor is installed to the front side at welding machine frame top, a closing device is installed respectively to the left and right sides of support frame, an upper electrode welding set is installed respectively to the left and right sides of support frame, install with the lower electrode welding set that upper electrode welding set corresponds in the rear side at welding machine frame top, a take-out device is installed in the left side at welding machine frame top, automatic winding displacement wire feeder includes winding displacement wire feeder frame, a hopper is installed on the right side at winding displacement wire feeder frame top, the hopper is equipped with a wire jack, wire jack's left side is equipped with a closing device, wire feeder's left side is equipped with a winding displacement device, wire rod wire feeder is equipped with a wire distributing wheel, wire rod wire distributing device is equipped with in the front of a plurality of wire distributing wheel, wire distributing device is equipped with in the winding displacement wheel, wire distributing device is equipped with winding displacement wheel, and wire distributing device.
Further, the top line device includes top line device installing support, a top line board mounting panel is installed at the top of top line device installing support, a plurality of top line boards are installed at the top of top line board mounting panel, the top line cylinder is installed to the top line board mounting panel, the top of top line cylinder with the top line board mounting panel is connected, top line device installing support sliding connection has a fore-and-aft top line guide arm, the top of top line guide arm with the top line board mounting panel is connected.
Further, the branching device further comprises a planetary reducer connected with the motor, a motor shaft of the planetary reducer is connected with a driving belt pulley, a branching shaft for installing the branching wheel is arranged on the frame of the wire arranging and feeding machine, a driven belt pulley is arranged on the branching shaft, the driving belt pulley is connected with the driven belt pulley in a transmission mode, a branching rod is arranged on the frame of the wire arranging and feeding machine, a branching ejector plate is arranged on the branching rod, an inclined plane inclined from top to bottom to left is arranged on the front side of the branching ejector plate, the inclined plane is arranged on the left side of the branching wheel, a wire blocking cylinder is arranged at the bottom of the branching ejector plate, and a wire blocking column is connected to the left side of the wire blocking cylinder.
Further, the winding displacement device includes the winding displacement device installing support, the winding displacement device installing support installs the winding displacement slide rail, the top sliding connection of winding displacement slide rail has the winding displacement slider, the winding displacement supporting seat is installed at the top of winding displacement slider, the winding displacement braced frame is installed at the top of winding displacement supporting seat, the winding displacement braced frame is equipped with a plurality of wire locating plates, the top of wire locating plate is equipped with a plurality of wire constant head tanks, winding displacement supporting seat spiro union has a winding displacement screw rod, winding displacement device installing support install one with the winding displacement motor that the winding displacement screw rod transmission is connected.
Further, the wire rod device of clapping includes wire rod device mount of clapping, wire rod device mount sliding connection has a wire rod device support frame of clapping, wire rod device mount of clapping install one with the hand wheel screw rod of clapping of wire rod device support frame spiro union, a clapping slide rail is installed at the top of wire rod device support frame of clapping, the top sliding connection of clapping slide rail has a clapping slider, the clapping slider is connected with a clapping plate installation piece, a clapping plate is installed to clapping plate installation piece, a drive is installed to wire rod device support frame clapping cylinder of clapping plate installation piece motion.
Further, send traditional thread binding putting and include a supporting beam, a left and right movement's first cylinder is installed to the bottom of supporting beam, the second cylinder of up-and-down motion is installed to the bottom of first cylinder, a clamping jaw cylinder installing frame is installed to the bottom of second cylinder, a plurality of clamping jaw cylinders are installed to clamping jaw cylinder installing frame, clamping jaw is installed to clamping jaw cylinder's bottom.
Further, the rotation conveying device comprises a cam divider, the top of the cam divider is connected with a rotating disc, the top of the rotating disc is connected with a plurality of die fixing plates, a positioning and placing die is arranged at the top of each die fixing plate, a motor connected with the cam divider in a transmission manner is arranged at the top of a welding machine frame, a motor shaft of the motor is connected with a torsion limiter, the torsion limiter is provided with a driving sprocket, a driving shaft of the cam divider is connected with a driven sprocket, and the driving sprocket is connected with the driven sprocket in a transmission manner through a chain.
Further, closing device including install in the cylinder mount of support frame, a compression lifting cylinder is installed to the bottom of cylinder mount, the bottom of compression lifting cylinder is connected with a pressure strip, pressure strip sliding connection has a fore-and-aft compression thimble, a fixed cover is installed to the bottom of pressure thimble, a bakelite pressure head is installed to the bottom of fixed cover, the outside cover of pressure thimble is equipped with a spring, the top of spring supports the bottom of pressure strip, the bottom of spring supports the top of fixed cover, an upper positioning ring is installed on the upper portion of pressure thimble, a fore-and-aft guide arm is installed to the pressure strip, the bottom of compression lifting cylinder is connected with a fixed plate, the cylinder mount with the fixed plate all with guide arm sliding connection.
Further, the upper electrode welding device comprises an upper electrode guide rail fixing plate, an upper sliding rail is arranged at the bottom of the upper electrode guide rail fixing plate, an upper sliding block is connected at the bottom of the upper sliding rail in a sliding manner, an air cylinder mounting bracket is arranged at the bottom of the upper sliding block, a plurality of upper electrode lifting air cylinders are arranged at the bottom of the air cylinder mounting bracket, an upper welding electrode mounting plate is connected at the bottom of the upper electrode lifting air cylinders, a bakelite plate is arranged at the bottom of the upper welding electrode mounting plate, an electrode fixing plate is arranged at the bottom of the bakelite plate, an electrode column and a copper strip are arranged at the bottom of the electrode fixing plate, a guide column mounting plate is connected at the bottom of the upper electrode lifting air cylinder in a sliding manner, a longitudinal guide column is connected at the guide column mounting plate in a sliding manner with the upper welding electrode mounting plate, the lower electrode welding device comprises a lower electrode guide rail fixing plate, a lower sliding rail is arranged at the top of the lower electrode guide rail fixing plate, a lower sliding block is connected at the top of the lower sliding rail in a sliding manner, a lower electrode supporting seat is arranged at the top of the lower sliding block, a lower electrode mounting seat which moves up and down is connected with the lower electrode supporting seat in a sliding manner, a lower electrode is arranged at the top of the lower electrode mounting seat, a bearing is arranged at the bottom of the electrode mounting seat, a lower electrode lifting seat which moves left and right is connected with the lower electrode supporting seat in a sliding manner, an inclined plane for sliding the bearing is arranged on the lower electrode lifting seat, a lower electrode lifting cylinder for driving the lower electrode lifting seat to move left and right is arranged on the lower electrode supporting seat, a proximity switch for sensing the movement of the lower electrode lifting seat is arranged on the lower electrode supporting seat, the top of the frame is provided with a hand wheel screw rod which is in threaded connection with the lower electrode supporting seat.
Further, take out the device and include the support frame, the support frame is installed and is removed actuating mechanism, remove actuating mechanism and install and take out the support frame, take out the tip of support frame and install and take out the cylinder, the bottom of taking out the cylinder is connected with one and take out the support mounting panel, take out the bottom of support mounting panel and install and take out the support, take out the support and install a plurality of clamping jaw cylinders, the clamping jaw cylinder is installed and is taken out the clamping jaw, take out support mounting panel sliding connection has a fore-and-aft guide arm that takes out, take out the guide arm with take out support mounting panel fixed connection.
Compared with the prior art, the automatic wire-arranging welding machine comprises an automatic welding machine and an automatic wire-arranging wire-feeding machine arranged outside the automatic welding machine, wherein a hopper is arranged on the right side of the top of a frame of the wire-arranging wire-feeding machine, the hopper is provided with a lower supporting plate which is inclined downwards from right to left, the bottom of the left side of the hopper is provided with a wire jacking device, the left side of the wire jacking device is provided with a wire-arranging device, the front side and the rear side of the top of the frame of the wire-arranging wire-feeding machine are respectively provided with a wire-leveling device, the top of the frame of the wire-arranging wire-feeding machine is provided with a wire-feeding device, the wire-distributing device comprises a wire-distributing wheel and a motor for driving the wire-distributing wheel to rotate, the outer side of the wire-distributing wheel is uniformly provided with a plurality of wire-distributing grooves, the front side of the top of the frame of the welding machine is provided with a rotary conveying device, the left side and the right side of the supporting frame are respectively provided with a pressing device, and the left side of the supporting frame are respectively provided with an upper electrode welding device, the rear side of the top of the welding machine frame is provided with a lower electrode welding device corresponding to the upper electrode welding device, the left side of the top of the welding machine frame is provided with a take-out device for realizing automation of welding of metal meshes, a hopper is used for storing metal wires, a wire jacking device is used for gradually dropping the metal wires into a wire distributing groove of a wire distributing wheel of the wire distributing device, the wire distributing device is used for bearing the metal wires in the wire distributing groove of the wire distributing wheel, a wire slapping device is used for slapping the metal wires on the wire distributing device, the wire feeding device is used for conveying the metal wires from the wire distributing device to a rotating conveying device, the rotating conveying device drives the metal frames and the metal wires to rotate, the pressing device is used for pressing the metal frames and the metal wires, the upper electrode welding device and the lower electrode welding device are used for welding the metal frames and the metal wires into the metal meshes, the take-out device is used for automatically taking out the welded metal meshes, the welding device has the advantages that the actions are consistent in the working process, the operation is easy, the potential safety hazard is eliminated, the branching and wire arrangement are carried out at multiple stations, the branching and wire arrangement speed is improved, the welding rework rate is reduced, the production efficiency is high, the production quality is stable, the production cost is reduced, and the mass production is facilitated.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic view of an automatic wire-mesh welding machine of the present invention when the machine is configured as three stations;
FIG. 2 is a schematic view of the structure of the automatic mesh welding machine of the present invention when the automatic mesh welding machine is configured as four stations;
FIG. 3 is an exploded view of the rotary conveyor apparatus of the present invention;
FIG. 4 is a schematic view of the structure of the compressing apparatus of the present invention;
FIG. 5 is a schematic diagram of the structure of the upper electrode welding device of the present invention;
FIG. 6 is a schematic diagram of a lower electrode welding device according to the present invention;
FIG. 7 is a schematic view of the extraction device of the present invention;
FIG. 8 is a schematic diagram of a top line apparatus according to the present invention;
FIG. 9 is an exploded view of the branching device of the present invention;
FIG. 10 is a schematic diagram of a flat cable device according to the present invention;
FIG. 11 is a schematic view of the structure of the wire rod flattening device of the present invention;
fig. 12 is a schematic structural view of a wire feeding device according to the present invention.
In the figure: 1-a welding machine frame; 2-supporting frames; 3-rotating the conveying device; 4-a compressing device; 5-upper electrode welding device; 6-a lower electrode welding device; 7-a take-out device; 8-a wire arranging and feeding machine frame; 9-a hopper; 10-a lower supporting plate; 12-branching device; 13-a wire arrangement device; 14-wire rod flattening device; 15-a wire feeding device; 301-cam divider; 302-rotating a disc; 303-a die-fixing plate; 304-positioning and placing a die; 305-a motor; 306-torsion limiter; 307-drive sprocket; 308-driven sprocket; 401-cylinder fixing frame; 402, compacting a lifting cylinder; 403-compacting plates; 404-pressing the thimble; 405-fixing sleeve; 406—bakelite indenter; 407-a spring; 408-upper retaining ring; 409-guide bar; 410-a fixed plate; 501-an upper electrode guide rail fixing plate; 502-upper slide rail; 503-upper slide block; 504-cylinder mounting bracket; 505-upper electrode lifting cylinder; 506-upper welding electrode mounting plate; 507-bakelite plate; 508-electrode fixing plate; 509-electrode columns; 510-copper strips; 511-a guide post mounting plate; 512-guide post; 601-a lower electrode guide rail fixing plate; 602-lower slide rail; 603-lower slide block; 604-a lower electrode support; 605-lower electrode mount; 606-a lower electrode; 607-bearings; 608-a lower electrode lifting seat; 609-inclined plane; 610-lower electrode lifting cylinder; 611-proximity switch; 612—a hand wheel screw; 701-supporting a bracket; 702-a movement driving mechanism; 703-removing the support frame; 704-taking out the cylinder; 705-removing the bracket mounting plate; 706-taking out the stent; 707—a jaw cylinder; 708-removing the clamping jaw; 709-removing the guide bar; 1101-roof wire apparatus mounting bracket; 1102-a top line board mounting plate; 1103-top line plate; 1104-top line cylinder; 1105-top line guide bar; 1201—wire separation wheel; 1202-an electric motor; 1203-wire dividing groove; 1204-a planetary reducer; 1205-drive pulley; 1206-split axis; 1207-a driven pulley; 1208-branching rod; 1209-branching ejector plate; 1210-incline; 1211-a wire blocking cylinder; 1212-wire blocking posts; 1301-a wire arranging device mounting bracket; 1302-a flat cable slide rail; 1303-wire arranging slide blocks; 1304-a flat cable support; 1305-a flat cable support frame; 1306-wire positioning plate; 1307-wire positioning grooves; 1308-a wire-laying screw; 1309-a wire-laying motor; 1401-a wire rod flattening device fixing frame; 1402-wire clapping device support frame; 1403-flattening the hand wheel screw; 1404-slapping the slide rail; 1405-clapping the slider; 1406-clapping plate mounting blocks; 1407-patting plate; 1408-patting cylinder; 1501-supporting beams; 1502-a first cylinder; 1503-a second cylinder; 1504-clamping jaw cylinder mounting frame; 1505-jaw cylinder; 1506-clamping jaw.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
An automatic mesh wire arranging and welding machine according to the present invention as shown in fig. 1 to 12 comprises an automatic welding machine and an automatic wire arranging and feeding machine arranged outside the automatic welding machine, wherein the automatic welding machine comprises a welding machine frame 1, a supporting frame 2 is arranged at the rear side of the top of the welding machine frame 1, a rotary conveying device 3 is arranged at the front side of the top of the welding machine frame 1, a pressing device 4 is respectively arranged at the left and right sides of the supporting frame 2, an upper electrode welding device 5 is respectively arranged at the left and right sides of the supporting frame 2, a lower electrode welding device 6 corresponding to the upper electrode welding device 5 is arranged at the rear side of the top of the welding machine frame 1, a take-out device 7 is arranged at the left side of the top of the welding machine frame 1, the automatic wire arranging and feeding machine comprises a wire arranging and feeding machine frame 8, a hopper 9 is arranged at the right side of the top of the welding machine frame 8, a lower supporting plate 10 which is inclined downwards from right to left, a wire jacking device 12 is arranged at the bottom of the left side of the hopper 9, a wire jacking device 12 is arranged at the left side of the wire jacking device, a wire distributing device 13 is arranged at the left side of the wire arranging device 12, a wire distributing device 1201 is arranged at the left side of the wire arranging device, a wire 1 is evenly distributed at the front side of the welding device 1201 of the welding machine frame 1, a wire arranging wire is arranged at the wire rod is evenly arranged at the wire arranging wheel 1201, and a wire arranging wheel 1201 is arranged at the wire arranging device 1201, and a wire arranging wire is arranged at the wire rod is arranged at the front wire arranging device 1201, and a wire arranging wheel 1201, and a wire arranging wire is arranged at the wire arranging and a wire arranging device 1201, and a wire arranging wire is respectively, and a wire arranging wire, and a wire is arranged at the wire arranging machine according to the wire, and a wire, and according to the invention. The automatic wire-arranging welding machine comprises an automatic welding machine and an automatic wire-arranging wire-feeding machine arranged outside the automatic welding machine, wherein a hopper 9 is arranged on the right side of the top of a wire-arranging wire-feeding machine frame 8, the hopper 9 is provided with a lower supporting plate 10 which is inclined downwards from right to left, the bottom of the left side of the hopper 9 is provided with a wire jacking device, the left side of the wire jacking device is provided with a wire distributing device 12, the left side of the wire distributing device 12 is provided with a wire arranging device 13, the front side and the rear side of the top of the wire-arranging wire-feeding machine frame 8 are respectively provided with a wire-beating device 14, the top of the wire-arranging wire-feeding machine frame 8 is provided with a wire-feeding device 15, the wire distributing device 12 comprises a wire distributing wheel 1201 and a motor 1202 for driving the wire distributing wheel to rotate, a plurality of wire distributing grooves 1203 are uniformly distributed on the outer side of the wire-distributing wheel 1201, the front side of the top of the welding machine frame 1 is provided with a rotary conveying device 3, the left side and the right side of the supporting frame 2 are respectively provided with a pressing device 4, an upper electrode welding device 5 is respectively arranged at the left side and the right side of the supporting frame 2, a lower electrode welding device 6 corresponding to the upper electrode welding device 5 is arranged at the rear side of the top of the welding machine frame 1, a taking-out device 7 is arranged at the left side of the top of the welding machine frame 1, the welding of metal meshes is automated, a hopper 9 is used for storing metal wires, a wire jacking device is used for gradually dropping the metal wires into a wire distributing groove 1203 of a wire distributing wheel 1201 of a wire distributing device 12, a wire distributing device 13 receives the metal wires in the wire distributing groove 1203 of the wire distributing wheel 1201, a wire leveling device 14 levels the metal wires on the wire distributing device 13, a wire feeding device 15 sends the metal wires from the wire distributing device 13 to a rotating conveying device 3, after the rotating conveying device 3 drives the metal frames and the metal wires to rotate, a compacting device 4 compacts the metal frames and the metal wires, the upper electrode welding device 5 and the lower electrode welding device 6 are used for welding the metal frame and the metal wire into a metal net, the taking-out device 7 is used for automatically taking out the welded metal net, the operation is continuous in the working process, the operation is easy, the potential safety hazard is eliminated, the branching and the wire arrangement are carried out at multiple stations, the branching and wire arrangement speed is improved, the welding rework rate is reduced, the production efficiency is high, the production quality is stable, the production cost is reduced, and the mass production is facilitated.
The top line device includes top line device installing support 1101, and a top line board mounting panel 1102 is installed at top of top line device installing support 1101, and a plurality of top line boards 1103 are installed at the top of top line board mounting panel 1102, and top line cylinder 1104 is installed to top line board mounting panel 1102, and top line board mounting panel 1102 of top line cylinder 1104 are connected, and top line device installing support 1101 sliding connection has a fore-and-aft top line guide 1105, and top line board mounting panel 1102 of top line guide 1105 are connected, make top line device's up-and-down motion steady, and lifting height control accuracy is high.
The wire separating device 12 further comprises a planetary reducer 1204 connected with the motor 1202, a motor shaft of the planetary reducer 1204 is connected with a driving pulley 1205, a wire separating shaft 1206 for mounting the wire separating wheel 1201 is mounted on the wire distributing and feeding machine frame 8, a driven pulley 1207 is mounted on the wire separating shaft 1206, the driving pulley 1205 is in transmission connection with the driven pulley 1207 through a belt, a wire separating rod 1208 is mounted on the wire distributing and feeding machine frame 8, a wire separating ejector plate 1209 is mounted on the wire separating rod 1208, an inclined plane 1210 inclining from top to bottom to left is arranged on the front side of the wire separating ejector plate 1209, the inclined plane 1210 is arranged on the left side of the wire separating wheel 1201, a wire blocking cylinder 1211 is mounted on the bottom of the wire separating ejector plate 1209, and a wire blocking post 1212 is connected on the left side of the wire blocking cylinder 1211, so that wire separation of the wire separating device 12 is accurate, and a metal wire can be accurately placed on the wire separating device.
The wire arranging device 13 comprises a wire arranging device mounting bracket 1301, a wire arranging slide rail 1302 is arranged on the wire arranging device mounting bracket 1301, a wire arranging slide block 1303 is slidably connected to the top of the wire arranging slide rail 1302, a wire arranging support base 1304 is arranged on the top of the wire arranging slide block 1303, a wire arranging support frame 1305 is arranged on the top of the wire arranging support base 1304, a plurality of wire positioning plates 1306 are arranged on the top of the wire arranging support frame 1305, a wire arranging screw 1308 is screwed on the wire arranging support base 1304, a wire arranging motor 1309 in transmission connection with the wire arranging screw 1308 is arranged on the wire arranging device mounting bracket 1301, the wire arranging positioning grooves 1307 are arranged in a Y shape, so that the wire arranging device 13 moves stably in a translation mode, and the translation position is accurate and smooth for carrying metal wires.
The wire rod clapping device 14 comprises a wire rod clapping device fixing frame 1401, a wire rod clapping device fixing frame 1401 is connected with a wire rod clapping device supporting frame 1402 in a sliding mode, a clapping hand wheel screw 1403 which is connected with the wire rod clapping device supporting frame 1402 in a screwed mode is arranged on the wire rod clapping device fixing frame 1401, a clapping slide rail 1404 is arranged on the top of the wire rod clapping device supporting frame 1402, a clapping slide block 1405 is connected with a clapping plate mounting block 1406 in a sliding mode, a clapping plate 1407 is arranged on the clapping plate mounting block 1406, a clapping cylinder 1408 which drives the clapping plate mounting block 1406 to move is arranged on the wire rod clapping device supporting frame 1402, the translational movement of the wire rod clapping device 14 is stable, and the clapping of the metal wire rod is stable.
The wire feeding device 15 comprises a supporting beam 1501, a first cylinder 1502 which moves left and right is arranged at the bottom of the supporting beam 1501, a second cylinder 1503 which moves up and down is arranged at the bottom of the first cylinder 1502, a clamping jaw cylinder mounting frame 1504 is arranged at the bottom of the second cylinder 1503, a plurality of clamping jaw cylinders 1505 are arranged on the clamping jaw cylinder mounting frame 1504, clamping jaws 1506 are arranged at the bottom of the clamping jaw cylinders 1505, the translational movement of the wire feeding device 15 is stable, the up and down movement is accurate, and the wire feeding device can clamp and convey metal wires effectively.
The rotary conveying device 3 comprises a cam divider 301, a rotary disc 302 is connected to the top of the cam divider 301, a plurality of die fixing plates 303 are connected to the top of the rotary disc 302, a positioning and placing die 304 is installed at the top of the die fixing plates 303, a motor 305 in transmission connection with the cam divider 301 is installed at the top of the frame 1, a torsion limiter 306 is connected to a motor shaft of the motor 305, a driving sprocket 307 is installed to the torsion limiter 306, a driven sprocket 308 is connected to a driving shaft of the cam divider 301, and the driving sprocket 307 is in transmission connection with the driven sprocket 308 through a chain, so that the rotary conveying device 3 can realize multi-station operation, stable feeding, welding and discharging of metal frames and metal wires are realized, and the working efficiency is improved.
The compressing device 4 comprises a cylinder fixing frame 401 arranged on the supporting frame 2, a compressing lifting cylinder 402 is arranged at the bottom of the cylinder fixing frame 401, a compressing plate 403 is connected to the bottom of the compressing lifting cylinder 402, a longitudinal compressing thimble 404 is connected to the compressing plate 403 in a sliding mode, a fixing sleeve 405 is arranged at the bottom of the compressing thimble 404, an bakelite pressure head 406 is arranged at the bottom of the fixing sleeve 405, a spring 407 is sleeved outside the compressing thimble 404, the top end of the spring 407 abuts against the bottom of the compressing plate 403, the bottom end of the spring 407 abuts against the top of the fixing sleeve 405, an upper positioning ring 408 is arranged on the upper portion of the compressing thimble 404, a longitudinal guide rod 409 is arranged on the compressing plate 403, a fixing plate 410 is connected to the bottom of the compressing lifting cylinder 402, and the cylinder fixing frame 401 and the fixing plate 410 are connected with the guide rod 409 in a sliding mode, so that the compressing device 4 compresses a metal frame and a metal wire stably, and is favorable for full welding.
The upper electrode welding device 5 comprises an upper electrode guide rail fixing plate 501, an upper slide rail 502 is installed at the bottom of the upper electrode guide rail fixing plate 501, an upper slide block 503 is connected to the bottom of the upper slide rail 502 in a sliding manner, a cylinder mounting bracket 504 is installed at the bottom of the upper slide block 503, a plurality of upper electrode lifting cylinders 505 are installed at the bottom of the cylinder mounting bracket 504, an upper welding electrode mounting plate 506 is connected to the bottom of the upper electrode lifting cylinders 505, a bakelite plate 507 is installed at the bottom of the upper welding electrode mounting plate 506, an electrode fixing plate 508 is installed at the bottom of the bakelite plate 507, an electrode column 509 and a copper strip 510 are installed at the bottom of the electrode fixing plate 508, a guide column mounting plate 511 is connected to the bottom of the upper electrode lifting cylinders 505 in a sliding manner, a longitudinal guide column 512 is connected to the upper welding electrode mounting plate 506 in a sliding manner, the upper electrode welding device 5 is stable in lifting and stable in welding, and welding efficiency is improved.
The lower electrode welding device 6 comprises a lower electrode guide rail fixing plate 601, a lower sliding rail 602 is arranged at the top of the lower electrode guide rail fixing plate 601, a lower sliding block 603 is connected to the top of the lower sliding rail 602 in a sliding manner, a lower electrode supporting seat 604 is arranged at the top of the lower sliding block 603, a lower electrode mounting seat 605 which moves up and down is connected to the lower electrode supporting seat 604 in a sliding manner, a lower electrode 606 is arranged at the top of the lower electrode mounting seat 605, a bearing 607 is arranged at the bottom of the electrode mounting seat 605, a lower electrode lifting seat 608 which moves left and right is connected to the lower electrode supporting seat 604 in a sliding manner, a bevel 609 for sliding the bearing 607 is arranged on the lower electrode lifting seat 608, a lower electrode lifting cylinder 610 which drives the lower electrode lifting seat 608 to move left and right is arranged on the lower electrode supporting seat 604, a proximity switch 611 which senses the movement of the lower electrode lifting seat 608 is arranged at the top of the frame 2, a hand wheel screw 612 which is screwed with the lower electrode supporting seat 604 is arranged at the top of the frame 2, so that the left and right positions of the lower electrode welding device 6 can be easily adjusted, the upper and lower positions are automatically controlled accurately, and the welding efficiency is improved.
The extraction device 7 comprises a support bracket 701, wherein a mobile driving mechanism 702 is arranged on the support bracket 701, a extraction support bracket 703 is arranged on the mobile driving mechanism 702, an extraction cylinder 704 is arranged at the end part of the extraction support bracket 703, a extraction bracket mounting plate 705 is connected to the bottom of the extraction cylinder 704, a extraction bracket 706 is arranged at the bottom of the extraction bracket mounting plate 705, a plurality of clamping jaw cylinders 707 are arranged on the extraction bracket 706, extraction clamping jaws 708 are arranged on the clamping jaw cylinders 707, a longitudinal extraction guide rod 709 is connected to the extraction bracket mounting plate 705 in a sliding manner, the extraction guide rod 709 is fixedly connected with the extraction bracket mounting plate 705, so that the horizontal and vertical clamping position of the extraction device 7 is positioned accurately, the clamping is stable, and the extraction of a metal net is stable.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (7)
1. An automatic arrange net welding machine which characterized in that: comprises an automatic welding machine and an automatic wire arranging and feeding machine arranged outside the automatic welding machine, wherein the automatic welding machine comprises a welding machine frame, a supporting frame is arranged at the rear side of the top of the welding machine frame, a rotary conveying device is arranged at the front side of the top of the welding machine frame, a pressing device is respectively arranged at the left side and the right side of the supporting frame, an upper electrode welding device is respectively arranged at the left side and the right side of the supporting frame, a lower electrode welding device corresponding to the upper electrode welding device is arranged at the rear side of the top of the welding machine frame, a taking-out device is arranged at the left side of the top of the welding machine frame, the automatic wire arranging and feeding machine comprises a wire arranging and feeding machine frame, a hopper is arranged at the right side of the top of the wire arranging and feeding machine frame, a lower supporting plate which is inclined downwards from right to left is arranged on the hopper, the bottom of the left side of the hopper is provided with a wire pushing device, the left side of the wire pushing device is provided with a wire distributing device, the left side of the wire pushing device is provided with a wire pushing device, the front side and the rear side of the top of the wire pushing device are respectively provided with a wire rod leveling device, the wire rod leveling devices are respectively arranged in front of and behind the wire pushing device, the top of the wire pushing device is provided with a wire feeding device, the wire feeding device is arranged above the wire pushing device, the wire distributing device comprises a wire distributing wheel and a motor for driving the wire distributing wheel to rotate, a plurality of wire distributing grooves are uniformly distributed on the outer side of the wire distributing wheel, the wire pushing device comprises a wire pushing device mounting bracket, the top of the wire pushing device mounting bracket is provided with a wire pushing plate mounting plate, the top of the wire pushing plate mounting plate is provided with a plurality of wire pushing plates, the wire pushing plate mounting plate is provided with a wire pushing cylinder, the wire pushing device comprises a wire pushing device mounting bracket, a wire pushing plate mounting plate, a wire pushing device and a wire pushing device, wherein the top of the wire pushing device mounting bracket is connected with the wire pushing plate mounting plate in a sliding manner, the top of the wire pushing device is connected with the wire pushing plate mounting plate, the wire pushing device further comprises a planetary reducer connected with a motor, a motor shaft of the planetary reducer is connected with a driving pulley, the wire pushing device is provided with a wire pushing shaft for mounting the wire pushing wheel in a rack mounting manner, the wire pushing shaft is provided with a driven pulley, the driving pulley is in transmission connection with the driven pulley through a belt, the wire pushing device is provided with a wire pushing rod, the wire pushing rod is provided with a bevel which inclines from top to bottom to left, the bevel is arranged at the left of the wire pushing plate, the bottom of the wire pushing rod is provided with a wire pushing cylinder, the wire pushing device comprises a wire pushing device mounting bracket, the wire pushing device mounting bracket is provided with a wire pushing device sliding rail, the wire pushing device is connected with a wire pushing device sliding block, the wire pushing device is connected with a wire pushing device, the wire pushing device sliding seat is connected with a wire pushing device, and a wire pushing device is connected with a wire pushing device.
2. The automatic wire-mesh welding machine according to claim 1, wherein: the wire rod device of clapping includes wire rod device mount of clapping, wire rod device mount sliding connection has a wire rod device support frame of clapping, wire rod device mount of clapping install one with the hand wheel screw rod of clapping of wire rod device support frame spiro union, a clapping slide rail is installed at the top of wire rod device support frame of clapping, the top sliding connection of clapping slide rail has a clapping slider, the clapping slider is connected with a clapping plate installation piece, a clapping plate is installed to clapping plate installation piece, a drive is installed to wire rod device support frame clapping cylinder of clapping plate installation piece motion.
3. The automatic wire-mesh welding machine according to claim 1, wherein: the wire feeding device comprises a supporting beam, a first cylinder which moves left and right is arranged at the bottom of the supporting beam, a second cylinder which moves up and down is arranged at the bottom of the first cylinder, a clamping jaw cylinder mounting frame is arranged at the bottom of the second cylinder, a plurality of clamping jaw cylinders are arranged at the clamping jaw cylinder mounting frame, and clamping jaws are arranged at the bottoms of the clamping jaw cylinders.
4. The automatic wire-mesh welding machine according to claim 1, wherein: the rotary conveying device comprises a cam divider, the top of the cam divider is connected with a rotary disc, the top of the rotary disc is connected with a plurality of die fixing plates, a positioning and placing die is arranged at the top of each die fixing plate, a motor connected with the cam divider in a transmission manner is arranged at the top of a welding machine frame, a motor shaft of the motor is connected with a torsion limiter, the torsion limiter is provided with a driving sprocket, a driving shaft of the cam divider is connected with a driven sprocket, and the driving sprocket is connected with the driven sprocket in a transmission manner through a chain.
5. The automatic wire-mesh welding machine according to claim 1, wherein: the compressing device comprises a cylinder fixing frame installed on the supporting frame, a compressing lifting cylinder is installed at the bottom of the cylinder fixing frame, a compressing plate is connected to the bottom of the compressing lifting cylinder, a compressing thimble is connected to the compressing plate in a sliding mode, a fixing sleeve is installed at the bottom of the compressing thimble, a bakelite pressure head is installed at the bottom of the fixing sleeve, a spring is sleeved on the outer side of the compressing thimble, the top of the spring abuts against the bottom of the compressing plate, the bottom of the spring abuts against the top of the fixing sleeve, an upper locating ring is installed on the upper portion of the compressing thimble, a longitudinal guide rod is installed on the compressing plate, a fixing plate is connected to the bottom of the compressing lifting cylinder, and the cylinder fixing frame and the fixing plate are in sliding connection with the guide rod.
6. The automatic wire-mesh welding machine according to claim 1, wherein: the upper electrode welding device comprises an upper electrode guide rail fixing plate, an upper sliding rail is arranged at the bottom of the upper electrode guide rail fixing plate, an upper sliding block is connected at the bottom of the upper sliding rail in a sliding manner, an air cylinder mounting bracket is arranged at the bottom of the upper sliding block, a plurality of upper electrode lifting air cylinders are arranged at the bottom of the air cylinder mounting bracket, an upper welding electrode mounting plate is connected at the bottom of the upper electrode lifting air cylinder, a bakelite plate is arranged at the bottom of the upper welding electrode mounting plate, an electrode column and a copper strip are arranged at the bottom of the bakelite plate, a guide pillar mounting plate is connected at the bottom of the upper electrode lifting air cylinder, a longitudinal guide pillar is connected with the guide pillar in a sliding manner with the upper welding electrode mounting plate, a lower sliding rail is arranged at the top of the lower electrode guide rail fixing plate, a lower sliding connection with a lower sliding block is arranged at the top of the lower sliding rail, a lower electrode supporting seat is arranged at the top of the lower sliding block, a lower electrode supporting seat is arranged at the bottom of the lower sliding rail, a lower electrode supporting seat is arranged at the bottom of the lower electrode lifting air cylinder, an electrode supporting seat is arranged at the lower sliding seat is in a sliding manner, a lower electrode supporting seat is arranged at the lower electrode lifting seat is in a sliding manner, a lower electrode supporting seat is arranged at the lower electrode seat is in a sliding seat is arranged at the lower electrode supporting seat, a position, a lower electrode supporting seat is arranged at the lower electrode seat is close to the lower electrode seat is in a sliding seat, and is arranged at the lower electrode seat is in a sliding seat, and the lower electrode seat is arranged at the lower seat, the electrode seat is in the lower seat, the electrode seat is arranged electrode seat, the lower seat is arranged electrode seat sliding seat, the lower seat is arranged electrode seat and the electrode seat sliding seat and the electrode seat is the electrode seat. The top of the frame is provided with a hand wheel screw rod which is in threaded connection with the lower electrode supporting seat.
7. The automatic wire-mesh welding machine according to claim 1, wherein: the extraction device comprises a support bracket, the support bracket is provided with a movable driving mechanism, the movable driving mechanism is provided with an extraction support frame, the end part of the extraction support frame is provided with an extraction cylinder, the bottom of the extraction cylinder is connected with an extraction bracket mounting plate, the bottom of the extraction bracket mounting plate is provided with an extraction bracket, the extraction bracket is provided with a plurality of clamping jaw cylinders, the clamping jaw cylinders are provided with extraction clamping jaws, the extraction bracket mounting plate is slidably connected with a longitudinal extraction guide rod, and the extraction guide rod is fixedly connected with the extraction bracket mounting plate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210416058.9A CN114633067B (en) | 2022-04-20 | 2022-04-20 | Automatic net arranging welding machine |
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| CN202210416058.9A CN114633067B (en) | 2022-04-20 | 2022-04-20 | Automatic net arranging welding machine |
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| CN114633067B true CN114633067B (en) | 2024-04-12 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114799522B (en) * | 2022-06-23 | 2022-09-06 | 南通中意锅炉设备有限公司 | Boiler improved membrane type wall processing welding machine with adjusting and fixing mechanism |
| CN115673178B (en) * | 2022-11-08 | 2024-04-02 | 浙江省建材集团建筑产业化有限公司 | Automatic reinforcing bar net piece welding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| IT201700061837A1 (en) * | 2017-06-06 | 2018-12-06 | M E P Macch Elettroniche Piegatrici Spa | APPARATUS AND METHOD TO REALIZE A METALLIC NETWORK |
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| EP0187277A1 (en) * | 1985-01-11 | 1986-07-16 | Baustahlgewebe GmbH | Welding machine for wire mesh, especially for concrete-reinforcing purposes |
| CN202894568U (en) * | 2012-10-31 | 2013-04-24 | 广州创研自动化设备有限公司 | Automatic rotary special net welding machine |
| CN203409437U (en) * | 2013-07-05 | 2014-01-29 | 周明华 | Multi-station net rack row-welding machine |
| CN105290277A (en) * | 2014-06-24 | 2016-02-03 | 深圳市鹏煜威科技有限公司 | Forming equipment for storage rack |
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