CN108788546A - A kind of deformed bar cage automatic gang welding machine - Google Patents
A kind of deformed bar cage automatic gang welding machine Download PDFInfo
- Publication number
- CN108788546A CN108788546A CN201810593558.3A CN201810593558A CN108788546A CN 108788546 A CN108788546 A CN 108788546A CN 201810593558 A CN201810593558 A CN 201810593558A CN 108788546 A CN108788546 A CN 108788546A
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- China
- Prior art keywords
- warp
- rack
- reinforcing bar
- bar
- weft
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
Abstract
The invention discloses a kind of deformed bar cage automatic gang welding machines, and mainly by rack, warp guiding mechanism, longitudinal measure mechanism, feed mechanism, transverse weld mechanism, warp haulage gear, guide rail, weft Tui Zheng mechanisms and transmission mechanism are constituted.Warp guiding mechanism is fixed on rack front end, it is fixed on rack to welding mechanism and right over warp guiding mechanism, feed mechanism is located at longitudinal measure mechanism rear and is fixed on rack rear end, transverse weld mechanism is located at rack side, warp haulage gear is arranged on guide rail, weft Tui Zheng mechanisms are located at warp guiding mechanism side and are fixed on side in rack, and transmission mechanism is located at machine frame inside and makes longitudinal measure mechanism, feed mechanism and the linkage of weft Tui Zheng mechanisms.The present invention is not only possible to abnormal row soldering set, and with accurate automaticity, instead of manual work, alleviates labor intensity and greatly improves the efficiency of abnormal row weldering, it is multi-field to can be widely used for engineering construction etc..
Description
Technical field
The invention belongs to mechanized equipment technical fields and engineering construction field, are related to a kind of steel reinforcement cage row welding machine, specifically relate to
And a kind of deformed bar cage automatic gang welding machine.
Background technology
Machinery developed very fast with building trade since in recent years, above arrived various high-rise building sciences of bridge building down toward subway
Mine.Steel reinforcement cage manufactured by bar-mat reinforcement and traditional seam welder manufactured by tradition row welding machine has been unable to meet now to deformed steel at present
The huge architectural engineering industry of muscle cage demand, and the manufacture of deformed bar cage also rests on the stage that human weld ties up, not only
Labor intensity is big and inefficiency, and error rate of manual operation is high, causes larger muscle material waste and engineering loss.At present
Some welding machines can only manufacture weldering net and round and rectangular steel reinforcement cage, and for deformed bar cage welding machine, in the prior art also not
There are associated mechanisms and patent.
Invention content
The manufacture of deformed bar cage also rests on the stage that human weld ties up at present, and not only labor intensity is big and imitates
Rate is low, and error rate of manual operation is high, causes larger muscle material waste and engineering loss.For the above phenomenon.The mesh of the present invention
Be to provide a kind of deformed bar cage automatic gang welding machine, not only realize the manufacture of deformed bar cage, but also with higher automatic
Change precise treatment degree, with mitigate labor intensity improve deformed bar cage manufacture efficiency and avoid the waste of unnecessary muscle material with
Engineering is lost.
In order to solve upper technical problem, the technical solution adopted by the present invention is：
A kind of deformed bar cage automatic gang welding machine, it is characterised in that：Including rack, warp guiding mechanism, longitudinal measure machine
Structure, feed mechanism, transverse weld mechanism, warp haulage gear and guide rail, the warp guiding mechanism are mounted on rack front end,
For the guiding mechanism with deformed bar cage cross-sections match；
The feed mechanism is located above rack comprising box for feeding odd, feeding leading truck, drawing-inroller and transmission shaft, it is described
The inclined plate for placing weft reinforcing bar is equipped in box for feeding odd, the feeding leading truck is set to inclined plate lower end, is set in feeding leading truck
Have for single weft reinforcing bar by slideway, the drawing-inroller by transmission shaft be mounted on slide egress at, drawing-inroller is equipped with
The chute feeder that single weft reinforcing bar can be accommodated drives transmission shaft rotation by the driving device that discharges, drive drawing-inroller it is intermittent go out
Material；
The longitudinal measure mechanism is in the rack before feed mechanism, the weft steel bar welding for sending out feed mechanism
Bottom surface be welded on warp reinforcing bar；
The guide rail is set to rack tail end, and warp haulage gear is mounted on guide rail, and warp haulage gear is equipped with and is used for
The linear motion device for adsorbing the calutron of warp reinforcing bar and warp haulage gear being driven to be moved on guide rail；
There are two the transverse weld mechanisms, is respectively arranged on the rack both sides at longitudinal measure mechanism rear, is used for weft
The side of steel bar welding is welded on warp reinforcing bar.
As an improvement, the warp guiding mechanism is multiple pilot holes for guiding, be divided into it is at least two rows of, and according to
Front-rear direction is mounted in rack, and the guiding hole number often arranged and position match with warp reinforcing bar.
As an improvement, the longitudinal measure mechanism includes welding gun supporting table, longitudinal electrode plate, longitudinal welding gun and longitudinal measure
Holder, the longitudinal measure holder are fixedly mounted on the both sides of rack, and welding gun supporting table is reciprocal by can move up and down first
Telecontrol equipment is mounted on longitudinal measure holder, and longitudinal welding gun is set to welding gun supporting table bottom, and longitudinal electrode plate is set to warp steel
Frame top below muscle, and longitudinal welding gun is correspondingly arranged with longitudinal electrode Board position.
As an improvement, the feeding leading truck of the feed mechanism extends to above at longitudinal electrode plate, before longitudinal electrode plate
The rack of side is equipped with limits the weft positioning baffle being positioned on by weft reinforcing bar.
As an improvement, the discharging driving device is Geneva mechanism, driven sheave and the transmission shaft stationary phase of Geneva mechanism
Even, the active driver plate of Geneva mechanism is connected by belt transmission with main motor.
As an improvement, the warp haulage gear includes towing bracket and the calutron on towing bracket, institute
It is multiple electromagnetism sleeves to state calutron, and multiple electromagnetism sleeves position distribution on towing bracket is corresponding with warp reinforcing bar, institute
State towing bracket front end be additionally provided with detection warp reinforcing bar warp locking contact-making switch, when warp locking contact-making switch detect through
When line reinforcing bar is located in electromagnetism sleeve, electromagnetism sleeve energization magnetisation is controlled by PLC system and adsorbs corresponding warp reinforcing bar.
As an improvement, being equipped with the limiting device of detection haulage gear limit of sports record, institute between the towing bracket and guide rail
It includes the baffle set on the haulage gear contact-making switch of towing bracket rear and front end and set on guide rail rear and front end to state limiting device,
Haulage gear contact-making switch signal accesses PLC system.
As an improvement, the linear motion device of driving warp haulage gear movement includes gear, rack and stepper motor, institute
Rack is stated on the guide rail of rack both sides, gear is mounted on towing bracket and is engaged with rack, and gear passes through stepping electricity
Machine driving rotation, to be moved on guide rail with moving-wire haulage gear.
As an improvement, the rack is equipped with the weft Tui Zheng mechanisms to weft reinforcing bar righting before welding, the weft pushes away
Positive mechanism includes sliding bar, inclined-plane sliding slot, pushes away positive bar and push away positive bridge, and sliding bar leads to guide chute installation frame side, inclined-plane
Sliding slot is fixed at the top of sliding bar, is pushed away positive bridge and is fixed on the rack, and is pushed away positive bridge and is equipped with for pushing away the slide opening that positive bar passes through, pushes away
Positive bar and pushing away is equipped with for resetting the spring for pushing away positive bar between positive bridge, when assembling, is pushed away positive bar tail end and is connected with inclined-plane sliding slot
It touches, front end is driven by the second reciprocator that can be moved up and down and moved up and down, led to for pushing away positive weft reinforcing bar, sliding bar
It crosses inclined-plane sliding slot and is converted to the elastic movement for pushing away positive bar.
As an improvement, first reciprocator be slider-crank mechanism, slider-crank mechanism by reduction box with
Main motor power transmission is connected, and second reciprocator is cam mechanism, and the cam of cam mechanism is also by reduction box
It is connected with main motor power transmission.
As an improvement, the transverse weld mechanism includes lateral welding gun, transverse electrode plate, transverse electrode plate fixed frame and cross
To welding gun fixing mount, the transverse direction welding gun is mounted on by telescopic device in lateral welding gun fixing mount, and lateral welding gun fixing mount is solid
It is scheduled on the ground of rack side, transverse electrode plate is fixed on the side of transverse electrode plate fixed frame, transverse electrode plate fixed frame
It fixes on the ground, and the installation corresponding with lateral welding torch position of transverse electrode plate.
As an improvement, the feeding leading truck includes guiding trestle, spacing adjustable plate and fixed plate, set on the box for feeding odd
There are mounting plate, fixed plate to fix on a mounting board, spacing adjustable plate is connected by bolt with fixed plate, and bolt between the two
On be cased with adjustment spring, constituted between spacing adjustable plate and guiding trestle weft reinforcing bar by slideway, guiding trestle is fixed on
On the babinet of box for feeding odd, top and inclined plate bottom smooth connection adjust spacing adjustable plate and guiding trestle by adjusting bolt
The distance between, to adapt to the weft reinforcing bar of different-diameter.
As an improvement, the guiding trestle includes upper leading truck and lower leading truck, between spacing adjustable plate and upper leading truck
Constitute weft reinforcing bar by slideway, slide egress be set to upper and lower leading truck joint, and lower leading truck gradient be less than it is upper
Leading truck.
As an improvement, the upper leading truck is equipped with close to place for reducing weft reinforcing bar and drawing-inroller angle of friction with drawing-inroller
Salient point.
Present invention has the advantages that：
A kind of deformed bar cage automatic gang welding machine of the present invention, not only realizes the manufacture of deformed bar cage, and highly reliable,
With higher automatic precision degree, mitigate labor intensity significantly, improves deformed bar cage manufacture efficiency, and avoid not
Necessary muscle material waste is lost with engineering.
Description of the drawings
Fig. 1 is deformed bar cage automatic gang welding machine overall structure diagram of the present invention；
Fig. 2 is warp guiding mechanism schematic diagram；
Fig. 3 is longitudinal electrode plate and weft positioning baffle schematic diagram；
Fig. 4 is longitudinal electrode plate and weft positioning baffle close-up schematic view；
Fig. 5 is longitudinal measure structural scheme of mechanism；
Fig. 6 is feeding machine structure schematic diagram；
Fig. 7 is feeding guide body structure schematic diagram；
Fig. 8 is transverse weld mechanism structure schematic diagram；
Fig. 9 is unilateral transverse weld mechanism structure schematic diagram；
Figure 10 is schematic diagram on front side of warp haulage gear；
Figure 11 is schematic diagram on rear side of warp haulage gear；
Figure 12 is warp haulage gear overlooking structure figure；
Figure 13 is that weft pushes away positive mechanism structure figure；
Figure 14 is weft Tui Zheng mechanisms partial, detailed view；
Figure 15 is transmission mechanism schematic diagram；
Figure 16 is a kind of embodiment schematic diagram of deformed bar cage being welded.
1- racks, 2- warp reinforcing bars, 3- warp guiding mechanisms, 31- pilot holes, 4- longitudinal measures mechanism, 41- longitudinal electrodes
Plate, the longitudinal directions 42- welding gun, 43- welding gun supporting tables, 44- slider-crank mechanisms, 45- weft positioning baffles, 46- longitudinal measure holders,
5- feed mechanisms, 51- Geneva mechanisms, 52- drawing-inrollers, 521- chute feeders, 53- box for feeding odd, 531- inclined plates, 532- mounting plates, 54-
Feeding leading truck, the upper leading trucks of 541-, leading truck under 542-, 543- spacing adjustable plates, 544- fixed plates, 545- adjustment springs,
546- salient points, 55- transmission shafts, 6- transverse welds mechanism, 61- transverse direction welding gun fixing mounts, 62- transverse direction welding guns, 63- transverse electrodes
Plate, 64- transverse electrode plate fixed frames, 65- welding contact-making switches, 66- hydraulic cylinders, 7- warp haulage gears, 71- electromagnetism sleeves,
72- gears, 73- stepper motors, 74- haulage gear contact-making switches, 75- warps lock contact-making switch, 76- towing brackets, and 8- is led
Rail, 9- control panels, 10- weft Tui Zheng mechanisms, 101- cam mechanisms, 102- push away positive bar, and 103- pushes away positive bridge, and the inclined-planes 104- are slided
Slot, 105- sliding bars, 11- transmission mechanisms, 111- main motors, 112- reduction boxes, 12- weft reinforcing bars.
Specific implementation mode
The present invention is illustrated below in conjunction with the accompanying drawings, before being with 1 feed end of rack below, with warp haulage gear
7 one end are rear side, and the noun of locality is merely representative of position relation, do not represent the limitation to the technical program, alleged warp in the present invention
For longitudinal rectilinear reinforcement line, weft is that lateral deformed bar line (the present embodiment is arcuate line) hereinafter referred to as passes through for ease of narration
Line and weft.
As shown in Fig. 1 to Figure 15, a kind of deformed bar cage automatic gang welding machine, including rack 1, warp guiding mechanism 3, longitudinal direction
Welding mechanism 4, feed mechanism 5, transverse weld mechanism 6, warp haulage gear 7 and guide rail 8, the warp guiding mechanism 3 are installed
In 1 front end of rack, for the guiding mechanism with deformed bar cage cross-sections match；
The feed mechanism 5 is located at 1 top of rack comprising box for feeding odd 53, feeding leading truck 54, drawing-inroller 52 and transmission
Axis 55, the interior inclined plate 531 being equipped with for placing weft reinforcing bar 12 of the box for feeding odd 53, the feeding leading truck 54 are set to inclined plate
531 lower ends, be equipped in feeding leading truck 54 for single weft reinforcing bar 12 by slideway, the drawing-inroller 52 passes through transmission shaft 55
At slide egress, drawing-inroller 52 is equipped with the chute feeder 521 that can accommodate single weft reinforcing bar 12, passes through the driving dress that discharges
It sets driving transmission shaft 55 to rotate, drives 52 intermittent discharging of drawing-inroller；
The longitudinal measure mechanism 4 is in the rack 1 before feed mechanism 5, the weft steel for sending out feed mechanism 5
The bottom surface that muscle 12 welds is welded on warp reinforcing bar 2；
The guide rail 8 is set to 1 tail end of rack, and warp haulage gear 7 is mounted on guide rail 8, and warp haulage gear 7 is equipped with
The linear motion device that calutron and driving warp haulage gear 7 for adsorbing warp reinforcing bar 2 move on guide rail 8；
There are two the transverse weld mechanisms 6, is respectively arranged on 1 both sides of rack at 4 rear of longitudinal measure mechanism, is used for latitude
The side of line reinforcing bar 12 is welded on warp reinforcing bar 2, and the guide rail 8 is supported by holder, and holder is fixed on ground.
As shown in Fig. 2, the warp guiding mechanism 3 is multiple pilot holes 31 for guiding, it is divided at least two rows of (these
Embodiment is two rows), and be mounted in rack 1 according to front-rear direction, 31 quantity of pilot hole often arranged and position with warp steel
Muscle 2 matches, while namely being matched with 12 shape of weft reinforcing bar.
As shown in Figures 3 to 5, the longitudinal measure mechanism 4 includes welding gun supporting table 43, longitudinal electrode plate 41, longitudinal weldering
Rifle 42 and longitudinal measure holder 46, the longitudinal measure holder 46 are fixedly mounted on the both sides of rack 1, and welding gun supporting table 43 passes through
The first reciprocator that can be moved up and down is mounted on longitudinal measure holder 46, and longitudinal welding gun 42 is set to welding gun supporting table 43
Bottom, longitudinal electrode plate 41 is fixed on 1 top of rack of 2 lower section of warp reinforcing bar by screw, vertical to weft reinforcing bar 12 to ensure
To when welding, longitudinal electrode plate 41 can bear larger welding pressure；The top that 41 quantity of longitudinal electrode plate and position are welded with needs
2 phase of warp reinforcing bar on portion face, and position and quantity phase of longitudinal welding gun 42 with longitudinal electrode plate 41；Described first reciprocal fortune
Dynamic device is slider-crank mechanism 44, and slider-crank mechanism 44 is connected by reduction box 112 with 111 power transmission of main motor, bent
Handle slide block mechanism 44 uses to be not drawn into prior art conventional structure figure.
As shown in fig. 6, the discharging driving device is Geneva mechanism 51 (for existing conventional structure, being not drawn into figure), slot
The driven sheave of wheel mechanism 51 is fixedly linked with transmission shaft 55, and the active driver plate of Geneva mechanism 51 passes through belt transmission and main motor
111 are connected, and specially active driver plate is equipped with the belt pulley that is fixedly linked, belt pulley by belt with to be set to reduction box 112 defeated
Belt pulley in outlet is connected, it should be pointed out that the discharging driving device may be the motor to slow down by deceleration mechanism or
Person's frequency modulation motor controls 12 gap discharging speed of weft reinforcing bar by controlling material discharging wheel velocity of rotation mode.
As shown in Figure 10,11 and 12, the warp haulage gear 7 includes towing bracket 76 and is mounted on towing bracket 76
Calutron, the calutron be multiple electromagnetism sleeves 71, multiple electromagnetism sleeves 71 position distribution on towing bracket 76
Corresponding with 2 position of warp reinforcing bar, 76 front end of the towing bracket is additionally provided with the warp locking contact-making switch of detection warp reinforcing bar 2
75, after warp reinforcing bar 2 is inserted into electromagnetism sleeve 71 after touching warp locking contact-making switch 75, electromagnetic sleeve is controlled by PLC system
71 energization magnetisations of cylinder adsorb corresponding warp reinforcing bar 2, realize traction of the warp haulage gear 7 to warp reinforcing bar 2；The traction branch
The limiting device of detection haulage gear limit of sports record is equipped between frame 76 and guide rail 8, the limiting device includes being set to traction branch
The haulage gear contact-making switch 74 of 76 rear and front end of frame and the baffle set on 8 rear and front end of guide rail, to realize to warp dragger
Stroke limit of the structure 7 on guide rail 8,74 signal of haulage gear contact-making switch access PLC system.
It includes gear 72, rack and stepper motor 73, the tooth to drive the linear motion device of 7 movement of warp haulage gear
Item is mounted on the guide rail 8 of 1 both sides of rack, and gear 72 is mounted on towing bracket 76 and is engaged with rack, and gear 72 passes through step
The driving rotation of stepper motor 73, to be moved on guide rail 8 with moving-wire haulage gear, stepper motor 73 is opened by PLC system control
Stop.
As shown in Figs. 13 and 14, the rack 1 is equipped with the weft Tui Zheng mechanisms 10 to 12 righting of weft reinforcing bar before welding,
Weft Tui Zheng mechanisms 10 include sliding bar 105, inclined-plane sliding slot 104, push away positive bar 102 and push away positive bridge 103, sliding bar 105
Logical 1 side of guide chute installation frame, inclined-plane sliding slot 104 are fixed on 105 top of sliding bar, push away positive bridge 103 and be fixed on rack 1
On, it pushes away positive bridge 103 and is equipped with for pushing away the slide opening that positive bar 102 passes through, push away positive bar 102 and push away to be equipped between positive bridge 103 being used for
The spring for pushing away positive bar 102 is resetted, which so that pushing away positive bar 102 has the trend far from weft reinforcing bar 12, when assembling, pushes away just
102 tail end of bar is in contact with inclined-plane sliding slot 104, and front end is for pushing away positive weft reinforcing bar 12, and sliding bar 105 is by that can move up and down
The driving of second reciprocator moves up and down, and the elastic movement for pushing away positive bar 102 is converted to by inclined-plane sliding slot 104, when
When inclined-plane sliding slot 104 moves upwards, the extruding of inclined-plane sliding slot 104 pushes away positive bar 102, pushes away 102 front end of positive bar and pushes 12 side of weft reinforcing bar
Face carries out righting positioning to weft reinforcing bar 12, and in addition the rack 1 of 41 front side of longitudinal electrode plate, which is equipped with, limits weft reinforcing bar 12
The weft positioning baffle 45 being positioned on, when weft reinforcing bar 12 by the feeding leading truck 54 of feed mechanism 5 slide come when, it is first
It first passes through weft positioning baffle 45 to be blocked right over longitudinal electrode plate 41, then by weft Tui Zheng mechanisms 10 to side
Positive weft reinforcing bar 12 is pushed away, positioning function is completed, starts to weld later, second reciprocator is that cam mechanism 101 (is adopted
With prior art conventional structure, it is not drawn into figure), the cam of cam mechanism 101 is dynamic also by reduction box 112 and main motor 111
Power transmission is connected.
As shown in Figure 8 and Figure 9, the transverse weld mechanism 6 includes lateral welding gun 62, transverse electrode plate 63, transverse electrode
Plate fixed frame 64 and lateral welding gun fixing mount 61, the transverse direction welding gun 62 are mounted on lateral welding gun fixing mount 61 by telescopic device
On, telescopic device is hydraulic cylinder 66 in the present embodiment, and lateral welding gun fixing mount 61 is fixed on the ground of 1 side of rack, laterally
Electrode plate 63 is fixed on the side of transverse electrode plate fixed frame 64, and transverse electrode plate fixed frame 64 is fixedly mounted on ground in rack
On, the one-to-one correspondence of the warp reinforcing bar 2 of 63 quantity of transverse electrode plate and position and side, 62 position of lateral welding gun and quantity with it is horizontal
It is corresponded to electrode plate 63,64 top of transverse electrode plate fixed frame is equipped with detection and has already passed through the welding of longitudinal measure mechanism 4
The welding contact-making switch 65 of weft reinforcing bar 12 illustrates weft steel when welding contact-making switch 65 detects weft 12 signal of reinforcing bar
Muscle 12 reaches the welding post of transverse weld mechanism 6, and signal is passed to PLC system at this time, and control hydraulic cylinder 66, which stretches out, to be driven
Lateral welding gun 62 is welded, and hydraulic cylinder 66 is withdrawn after having welded, and warp haulage gear 7 continues to draw.
As shown in Figure 6 and Figure 7, as a kind of more excellent embodiment, the feeding leading truck 54 includes guiding trestle, spacing tune
Plate 543 and fixed plate 544 are saved, the box for feeding odd 53 is equipped with mounting plate 532, and fixed plate 544 is bolted on mounting plate
On 532, spacing adjustable plate 543 is connected by bolt with fixed plate 544, specifically, bolt one end is fixed with spacing adjustable plate 543
It is connected, the other end is tightened after passing through the bolt hole being set in fixed plate 544 by nut, and adjusting is cased on bolt between the two
Spring 545 so that spacing adjustable plate 543 keeps certain distance with fixed plate 544, when turning the bolt, can adjust spacing tune
Section the distance between plate 543 and fixed plate 544 reach tune to adjust the distance between spacing adjustable plate 543 and guiding trestle
Whole slideway size, to adapt to the purpose of different-diameter weft reinforcing bar 12；Weft is constituted between spacing adjustable plate 543 and guiding trestle
Reinforcing bar 12 by slideway, guiding trestle is fixed on the babinet of box for feeding odd 53, top and 531 bottom smooth connection of inclined plate,
The distance between spacing adjustable plate 543 and guiding trestle are adjusted by adjusting bolt tightness；The guiding trestle includes upper
Leading truck 541 and lower leading truck 542, constituted between spacing adjustable plate 543 and upper leading truck 541 weft reinforcing bar 12 by cunning
Road, slide egress is set to the joint of upper and lower leading truck, and 542 gradient of lower leading truck is less than upper leading truck 541, lower leading truck
542 extend to top, upper leading truck 541 at longitudinal electrode plate 41 is conducive to discharge, prevents from getting stuck compared with big-inclination, lower leading truck
542 smaller angles of inclination are conducive to the 12 steady blanking of weft reinforcing bar, reduce impact force when being contacted with warp reinforcing bar 2；It is described
Upper leading truck 541 is equipped with the salient point 546 for reducing weft reinforcing bar 12 and 52 angle of friction of drawing-inroller with drawing-inroller 52 close to place, with
It avoids getting stuck when discharging and happen.
As shown in figure 15, transmission mechanism 11 is located inside rack 1 comprising the reduction box of main motor 111 and multiple outputs
112, main motor 111 drives slider-crank mechanism 44, cam mechanism 101 and sheave machine respectively by more than 112 outputs of reduction box
Structure 51 moves, and main motor 111 itself controls start and stop by PLC system, and more preferably main motor 111 can be frequency modulation motor, pass through
PLC system controls the rotating speed that can control main motor 111, the discharging of feed mechanism 5, weft Tui Zheng mechanisms 10 and longitudinal measure mechanism
4 priority sequence of motion passes through Geneva mechanism 51, the phase-difference control of slider-crank mechanism 44 and cam mechanism 101 so that vertical
It links together to welding mechanism 4, feed mechanism 5 and weft Tui Zheng mechanisms 10.Above-mentioned each contact-making switch is controlled by PLC system
Each execution unit, rack 1 are equipped with control panel 9, assign instruction to PLC system by control panel 9, control driver respectively
The operating of main motor 111 and stepper motor 73 in structure 11.
Before running, warp reinforcing bar 2 is inserted into workbench former and later two warp guiding mechanisms 3, it will be through by warp guiding mechanism 3
Line reinforcing bar 2 is guided into the electromagnetism sleeve 71 of warp haulage gear 7, and warp reinforcing bar 2 touches the warp lock after electromagnetism sleeve 71
Close contact switch 75 carries out magnetic suck locking by 71 energization magnetisation of PLC system control electromagnetism sleeve to warp reinforcing bar 2.Operation control
Panel 9 processed, starts the stepper motor 73 of the main motor 111 and warp haulage gear 7 in rack 1, and deformed bar cage arranges weldering automatically
Machine starts, and transmission mechanism 11 drives the Geneva mechanism 51 in feed mechanism 5 to operate, and Geneva mechanism 51 is sent by the drive of transmission shaft 55
Material wheel 52 realizes that intermittent rotary, weft reinforcing bar 12 concentrate in box for feeding odd 53, and the inclined plate 531 through box for feeding odd 53 falls into feeding guiding
It in frame 54, and is uniformly arranged in the slideway of feeding leading truck 54, three notch (i.e. feedings being neatly distributed on drawing-inroller 52
Slot 521) intermittent rotary when can block a weft reinforcing bar 12 and be transported on warp reinforcing bar 2, to realize the purpose of interval feeding, latitude
Weft reinforcing bar 12 is positioned on longitudinal electrode plate 41 by line positioning baffle 45, and the weft driven simultaneously by transmission mechanism 11 later pushes away
The positive bar 102 that pushes away in positive mechanism 10 pushes away the side progress normotopia of weft reinforcing bar 12, while driving longitudinal measure by transmission mechanism 11
Slider-crank mechanism 44 drives longitudinal welding gun 42 in welding gun supporting table 43 to pump in mechanism 4, be repeated in by
The weft reinforcing bar 12 and warp reinforcing bar 2 that feed mechanism 5 is sent out implement pressure welding, vertical to weft reinforcing bar 12 and warp reinforcing bar 2 to realize
To the purpose of welding.Meanwhile the stepper motor 73 of warp haulage gear 7 starts running and warp reinforcing bar 2 is driven to do gap together
Step motion is repeated in, and is realized that weft reinforcing bar 12 can be welded uniformly and is arranged on warp reinforcing bar 2.When weft reinforcing bar 12
Orderly longitudinal measure draws the weft steel being welded on warp reinforcing bar 2 when on warp reinforcing bar 2 by warp haulage gear 7 successively
When muscle 12 touches the welding contact-making switch 65 being fixed on transverse electrode plate fixed frame 64, PLC system controls transverse weld machine
The hydraulic cylinder 66 of both sides is flexible in structure 6,62 transverse shifting of lateral welding gun is driven, to realize both sides warp reinforcing bar 2 and weft reinforcing bar
The welding of 12 both sides, lateral welding gun 62 is withdrawn after welding, is repeated in, and the i.e. substantially uniformity of each weft reinforcing bar 12 is welded on warp
On reinforcing bar 2.After the operation of warp haulage gear 7 touches guide rail 8 when end-stopping plate, stalled by PLC system control stepper motor 73,
Warp haulage gear 7 stops and the power-off of electromagnetism sleeve 71 no longer has magnetic force.It can the deformed bar cage that be welded is different from this
It is taken out in type row's welding machine.Stepper motor 73 is controlled by operation and control panel 9, realizes the backhaul of warp haulage gear 7.Work as warp
Haulage gear 7 is after backhaul, 8 front side baffle of guide rail and the haulage gear contact-making switch 74 for being fixed on 7 front end of warp haulage gear
When touching, stalled by PLC system control stepper motor 73,7 backhaul of warp haulage gear stops, the welding of entire deformed bar cage
It completes and resets.
The weft reinforcing bar 12 wherein sent out by feed mechanism 5 and the not centering of warp reinforcing bar 2,12 both sides of weft reinforcing bar and two
There are small spacing for side warp reinforcing bar 2, and both sides spacing not etc. not will produce failure welding when non-centering.Therefore weft is needed to push away just
Mechanism 10 carries out centering operation to weft reinforcing bar 12, has ensured that gap between two ends are equal.
If Figure 15 transmission mechanisms 11 respectively drive longitudinal measure mechanism 4 by reduction box 112, feed mechanism 5, weft pushes away just
Mechanism 10.To ensure three mechanism linkages, i.e., when feed mechanism 5, which sends out weft reinforcing bar 12, to be fallen on warp reinforcing bar 2, while latitude
Xian Tuizheng mechanisms 10 realize centering to weft reinforcing bar 12, at the same longitudinal measure mechanism 4 to weft reinforcing bar 12 and warp reinforcing bar 2 into
Row longitudinal direction pressure welding.
Operated by control panel 9, the operating of transmission mechanism 11 motor and stepper motor 73 can be controlled respectively, when one it is different
When all longitudinal measures are completed in steel bar cage, you can operation and control panel 9 makes 11 motor of transmission mechanism stall.In order to avoid longitudinal weldering
Connection mechanism 4 wastes stroke and avoids unnecessary energy consumption.And it is operated by 9 Driving Stepping Motor 73 of operation and control panel and realizes warp
The drawback movement of haulage gear 7.
Claims (10)
1. a kind of deformed bar cage automatic gang welding machine, it is characterised in that：Including rack, warp guiding mechanism, longitudinal measure mechanism,
Feed mechanism, transverse weld mechanism, warp haulage gear and guide rail, the warp guiding mechanism are mounted on rack front end, are
With the guiding mechanism of deformed bar cage cross-sections match；
The feed mechanism is located above rack comprising box for feeding odd, feeding leading truck, drawing-inroller and transmission shaft, the feeding
The inclined plate for placing weft reinforcing bar is equipped in case, the feeding leading truck is set to inclined plate lower end, is equipped with and supplies in feeding leading truck
Single weft reinforcing bar by slideway, the drawing-inroller by transmission shaft be mounted on slide egress at, drawing-inroller be equipped with can hold
It receives the chute feeder of single weft reinforcing bar, passes through the driving device that discharges and drive transmission shaft rotation, drive the intermittent discharging of drawing-inroller；
The longitudinal measure mechanism is in the rack before feed mechanism, the bottom of the weft steel bar welding for sending out feed mechanism
Face is welded on warp reinforcing bar；
The guide rail is set to rack tail end, and warp haulage gear is mounted on guide rail, and warp haulage gear is equipped with for adsorbing
The linear motion device that the calutron and driving warp haulage gear of warp reinforcing bar move on guide rail；
There are two the transverse weld mechanisms, is respectively arranged on the rack both sides at longitudinal measure mechanism rear, is used for weft reinforcing bar
The side of weldering is welded on warp reinforcing bar.
2. a kind of deformed bar cage automatic gang welding machine as described in claim 1, it is characterised in that：The warp guiding mechanism is more
A pilot hole for guiding is divided at least two rows, and is mounted in rack according to front-rear direction, the guiding hole number often arranged
Match with warp reinforcing bar with position.
3. a kind of deformed bar cage automatic gang welding machine as described in claim 1, it is characterised in that：The longitudinal measure mechanism includes
Welding gun supporting table, longitudinal electrode plate, longitudinal welding gun and longitudinal measure holder, the longitudinal measure holder are fixedly mounted on rack
Both sides, welding gun supporting table are mounted on by the first reciprocator that can be moved up and down on longitudinal measure holder, longitudinal welding gun
Set on welding gun supporting table bottom, longitudinal electrode plate is set to the frame top below warp reinforcing bar, and longitudinal welding gun and longitudinal electrode
Board position is correspondingly arranged.
4. a kind of deformed bar cage automatic gang welding machine as claimed in claim 3, it is characterised in that：The feeding of the feed mechanism is led
Top at longitudinal electrode plate is extended to frame, the rack on front side of longitudinal electrode plate, which is equipped with, is positioned on the limitation of weft reinforcing bar
Weft positioning baffle.
5. a kind of deformed bar cage automatic gang welding machine as claimed in claim 4, it is characterised in that：The discharging driving device is slot
Mechanism is taken turns, driven sheave and the transmission shaft of Geneva mechanism are fixedly linked, and the active driver plate of Geneva mechanism passes through belt transmission and master
Motor is connected.
6. a kind of deformed bar cage automatic gang welding machine as claimed in claim 4, it is characterised in that：The warp haulage gear includes
Towing bracket and the calutron on towing bracket, the calutron are multiple electromagnetism sleeves, multiple electromagnetism sleeves
Position distribution is corresponding with warp reinforcing bar on towing bracket, and the towing bracket front end is additionally provided with the warp of detection warp reinforcing bar
Contact-making switch is locked, when warp locking contact-making switch detects that warp reinforcing bar is located in electromagnetism sleeve, is controlled by PLC system
Electromagnetism sleeve energization magnetisation adsorbs corresponding warp reinforcing bar.
7. a kind of deformed bar cage automatic gang welding machine as claimed in claim 6, it is characterised in that：The towing bracket and guide rail it
Between be equipped with the limiting device of detection haulage gear limit of sports record, the limiting device includes being led set on towing bracket rear and front end
Draw mechanism contacts switch and the baffle set on guide rail rear and front end, haulage gear contact-making switch signal accesses PLC system.
8. a kind of deformed bar cage automatic gang welding machine as claimed in claim 6, it is characterised in that：Drive the movement of warp haulage gear
Linear motion device include gear, rack and stepper motor, the rack is mounted on the guide rail of rack both sides, gear installation
It is engaged on towing bracket and with rack, gear is driven by stepper motor to be rotated, thus with moving-wire haulage gear on guide rail
Movement.
9. a kind of deformed bar cage automatic gang welding machine as claimed in claim 6, it is characterised in that：The rack is equipped with to welding
The weft Tui Zheng mechanisms of preceding weft reinforcing bar righting, weft Tui Zheng mechanisms include sliding bar, inclined-plane sliding slot, push away positive bar and push away just
Bridge, sliding bar lead to guide chute installation frame side, and inclined-plane sliding slot is fixed at the top of sliding bar, pushes away positive bridge and be fixed on rack
On, it pushes away positive bridge and is equipped with for pushing away the slide opening that positive bar passes through, push away positive bar and push away to be equipped between positive bridge pushing away positive bar for resetting
Spring when assembling, pushes away positive bar tail end and is in contact with inclined-plane sliding slot, and for pushing away positive weft reinforcing bar, sliding bar passes through on energy for front end
The second reciprocator driving of lower movement moves up and down, and the elastic movement for pushing away positive bar is converted to by inclined-plane sliding slot.
10. a kind of deformed bar cage automatic gang welding machine as claimed in claim 9, it is characterised in that：Transverse weld mechanism packet
Lateral welding gun, transverse electrode plate, transverse electrode plate fixed frame and lateral welding gun fixing mount are included, the transverse direction welding gun passes through flexible dress
It sets in lateral welding gun fixing mount, lateral welding gun fixing mount is fixed on the ground of rack side, and transverse electrode plate is fixed
In the side of transverse electrode plate fixed frame, transverse electrode plate fixed frame fixes on the ground, and transverse electrode plate and lateral welding gun
The corresponding installation in position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810593558.3A CN108788546B (en) | 2018-06-11 | 2018-06-11 | Automatic row welding machine for special-shaped reinforcement cage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810593558.3A CN108788546B (en) | 2018-06-11 | 2018-06-11 | Automatic row welding machine for special-shaped reinforcement cage |
Publications (2)
| Publication Number | Publication Date |
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| CN108788546A true CN108788546A (en) | 2018-11-13 |
| CN108788546B CN108788546B (en) | 2020-06-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810593558.3A Active CN108788546B (en) | 2018-06-11 | 2018-06-11 | Automatic row welding machine for special-shaped reinforcement cage |
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| CN109676301A (en) * | 2019-02-27 | 2019-04-26 | 湖北科技学院 | A kind of automatic processing platform of reinforced mesh |
| CN110039166A (en) * | 2019-05-17 | 2019-07-23 | 建科机械（天津）股份有限公司 | Positioning device and steel mesh production equipment for warp reinforcing bar and weft reinforcing bar |
| CN114054951A (en) * | 2021-12-01 | 2022-02-18 | 深圳市晨皓达科技有限公司 | Welding device of automatic laser-beam welding machine of new energy battery pack |
| CN114453536A (en) * | 2022-02-25 | 2022-05-10 | 北京建筑材料科学研究总院有限公司 | Reinforcing cage installation equipment and method |
| CN114633067A (en) * | 2022-04-20 | 2022-06-17 | 江门市双凯自动化设备有限公司 | Multi-station automatic screen arrangement welding machine |
| CN117548939A (en) * | 2024-01-11 | 2024-02-13 | 山西路桥第一工程有限公司 | Reinforcement cage welding equipment for road and bridge |
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| CN114633067A (en) * | 2022-04-20 | 2022-06-17 | 江门市双凯自动化设备有限公司 | Multi-station automatic screen arrangement welding machine |
| CN114633067B (en) * | 2022-04-20 | 2024-04-12 | 江门市双凯自动化设备有限公司 | Automatic net arranging welding machine |
| CN117548939A (en) * | 2024-01-11 | 2024-02-13 | 山西路桥第一工程有限公司 | Reinforcement cage welding equipment for road and bridge |
| CN117548939B (en) * | 2024-01-11 | 2024-03-26 | 山西路桥第一工程有限公司 | Reinforcement cage welding equipment for road and bridge |
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|---|---|
| CN108788546B (en) | 2020-06-23 |
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