CN103894748B - A kind of relay lead-in wire automatic welding machine - Google Patents

A kind of relay lead-in wire automatic welding machine Download PDF

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Publication number
CN103894748B
CN103894748B CN201410103998.8A CN201410103998A CN103894748B CN 103894748 B CN103894748 B CN 103894748B CN 201410103998 A CN201410103998 A CN 201410103998A CN 103894748 B CN103894748 B CN 103894748B
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CN
China
Prior art keywords
cylinder
relay
welding
base
sword
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CN201410103998.8A
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Chinese (zh)
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CN103894748A (en
Inventor
毛羽翼
陈谦
方少勋
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深圳市凯德科技发展有限公司
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Priority to CN201410103998.8A priority Critical patent/CN103894748B/en
Publication of CN103894748A publication Critical patent/CN103894748A/en
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Publication of CN103894748B publication Critical patent/CN103894748B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0247Driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps

Abstract

The invention discloses a kind of relay lead-in wire automatic welding machine, it includes frame, described frame is provided with connecting gear, wire-packing mechanism, pull out the end of a thread mechanism, first carding mechanism, second carding mechanism, first welding mechanism, second welding mechanism and feeding manipulator etc., this relay lead-in wire automatic welding machine is in transmission, reason line, pull out line, combing, under the cooperation of multiple mechanisms such as welding, successively combing is carried out to relay base and lead-in wire, pull out line, the operations such as welding, achieve automated safe production, this bonding machine substantially increases quality and the production efficiency of relay product, not only reduce labour intensity, also effectively reduce production cost.

Description

A kind of relay lead-in wire automatic welding machine
Technical field
The present invention relates to relay process equipment, particularly relate to a kind of relay lead-in wire automatic welding machine.
Background technology
For a long time, in relay industry production process, terminal lead welding is all rely on contraposition and the welding that operator carries out base and lead-in wire by hand, wherein, the position correctness of terminal position, terminal lead line sending position, base, directly affect product quality, and the factors such as the qualification of operator also directly affect stability and the uniformity of product.In welding process, due to misoperation cause sparking, welding slag splashes the personal injury that causes and security incident occurs again and again, therefore, this welding procedure has become the development bottleneck of relay production industry, meanwhile, manual operations also brings production efficiency ground, product stability is poor, labour intensity is large, high in cost of production shortcomings.
Summary of the invention
The technical problem to be solved in the present invention is, for the deficiencies in the prior art, there is provided a kind of relay go between automatic welding machine, and utilize this bonding machine improve relay product quality, realize automated safe production, enhance productivity, reduce labour intensity and reduce production cost.
For solving the problems of the technologies described above, the present invention adopts following technical scheme.
A kind of relay lead-in wire automatic welding machine, it includes frame, described frame is provided with connecting gear, direction of transfer along connecting gear is provided with wire-packing mechanism successively, pulls out the end of a thread mechanism, the first carding mechanism, the second carding mechanism, the first welding mechanism and feeding manipulator, described connecting gear is provided with the load bearing seat for placing relay second base, in described frame, corresponding described first welding mechanism is provided with the second welding mechanism, wherein: described wire-packing mechanism is used for carrying out combing to the lead-in wire of relay second base; Described first carding mechanism is identical with the structure of the second carding mechanism, described first carding mechanism includes comb assembly, described the end of a thread mechanism of pulling out includes assembly of drawing sword, described comb assembly is oppositely arranged with assembly of drawing sword, and gone between by comb clamp, taken out the end of a thread of wire ends by assembly of drawing sword; Described first welding mechanism includes the upper welding electrode that can move up and down, described second welding mechanism includes the lower welding electrode that can move up and down, described upper welding electrode to be positioned at above lower welding electrode and to be provided with switching mechanism and base feed mechanism therebetween, and described switching mechanism is provided with the fixture for placing relay first base; Described feeding manipulator is used for relay first base to move to base feed mechanism, by base feed mechanism, relay first base is pushed on the fixture of switching mechanism, extremely preset welding position by switching mechanism band motor type relay first base turning again, then by upper welding electrode and lower welding electrode, lead-in wire is welded between the terminal of relay first base and the terminal of relay second base.
Preferably, also include at least one group of thread depressing mechanism, described thread depressing mechanism includes the pressure head that can move up and down, and described pressure head extends along the length direction of connecting gear, and described pressure head is positioned at the top of load bearing seat and the two is oppositely arranged.
Preferably, described wire-packing mechanism comprises reasonable line bracket, described reason line bracket is provided with reason line tooth and briquetting, described briquetting is positioned at the top of relay second base, described reason line tooth is positioned at the top of lead-in wire, described reason line tooth is moved forward and backward by two reason line air cylinder driven be oppositely arranged, and described reason line bracket is moved up and down by the first air cylinder driven.
Preferably, described the end of a thread mechanism of pulling out includes and pulls out the end of a thread support, described pull out the end of a thread support is fixed be oppositely arranged on draw sword drive cylinder and under to draw sword driving cylinder, described assembly of drawing sword include draw sword and under draw sword, draw sword on described and drive cylinder to be connected with installing plate of drawing sword, draw sword on described and be fixedly connected on installing plate of drawing sword, draw sword under described and drive cylinder to be connected with down installing plate of drawing sword, draw sword under described and be fixedly connected on down installing plate of drawing sword, described bottom of pulling out the end of a thread support is provided with pulls out line slide rail, the described sidepiece pulling out the end of a thread support is outward extended with the first drive division, described first drive division is for connecting the second cylinder.
Preferably, described first carding mechanism includes combing support, described combing support is fixed with the upper comb dent be oppositely arranged and drives cylinder and lower pivotal quantity cylinder, described comb assembly includes upper comb dent and lower comb, described upper comb dent drives cylinder to be connected with upper comb dent installing plate, described upper comb dent is fixedly connected on upper comb dent installing plate, described lower pivotal quantity cylinder is connected with lower comb installing plate, described lower comb is fixedly connected on lower comb installing plate, the bottom of described combing support is provided with combing slide rail, the sidepiece of described combing support is outward extended with the second drive division, described second drive division is for connecting the 3rd cylinder.
Preferably, described first welding mechanism includes vertical bracing frame, horizontal shore and drive motors, described vertical bracing frame is fixed on horizontal shore, described horizontal support is set up on the first slide rail and the two is slidably connected, described drive motors drives horizontal shore to slide on the first slide rail by the first screw mandrel, described vertical bracing frame is provided with the first vertical cylinder, the vertical cylinder of described first vertical air cylinder driven one second, described second vertical cylinder is connected with the first welding machine, and described upper welding electrode is located on the first welding machine.
Preferably, be provided with the second screw mandrel in described vertical bracing frame, the sidepiece of described vertical bracing frame is provided with cylinder supports frame, and the upper end of described second screw mandrel is provided with handwheel, described second screw mandrel is threaded with cylinder supports frame, and the described first vertical cylinder is fixed on cylinder supports frame.
Preferably, described second welding mechanism includes cylinder supports frame and the second slide rail, described cylinder supports frame is fixed in frame, described cylinder supports frame is fixed with the first horizontal air cylinder, described first horizontal air cylinder drives a sliding support, bottom and second slide rail of described sliding support are slidably connected, described sliding support is fixed with the second horizontal air cylinder, described second slide rail is fixed with two the 3rd vertical cylinders, described second horizontal air cylinder drives two the 3rd vertical cylinder horizontal slips by connector, the end winding support of the described 3rd vertical cylinder has lower electrode holder, described lower electrode holder is fixed with radiator, described lower welding electrode is fixed on lower electrode holder.
Preferably, described switching mechanism includes rollover stand, described fixture is positioned on described rollover stand, described fixture includes fixed head and portable plate, spring is provided with between described fixed head and portable plate, described rollover stand is provided with clamp cylinder, described clamp cylinder drives portable plate forward slip, the bottom of described rollover stand is provided with rotating shaft and this rollover stand can overturn around the shaft in predetermined angle, described rollover stand is outward extended with the 3rd drive division, described 3rd drive division is for connecting four-cylinder.
Preferably, described base feed mechanism comprises base positioner and material-pulling device, described material-pulling device is between base positioner and switching mechanism, described base positioner includes positioning supporting frame, described positioning supporting frame is provided with multiple positioning cylinder, described positioning cylinder drives baffle plate to move along the length direction of baffle plate, described baffle plate extends to material-pulling device direction, described material-pulling device includes pusher bracing frame, described pusher bracing frame is upwards extended with two striker plates be oppositely arranged, slideway is formed between two striker plates, pushing block is provided with within described slideway, described pusher bracing frame is fixed with pusher cylinder, described pusher air cylinder driven pushing block moves along the length direction of described slideway.
Relay lead-in wire automatic welding machine disclosed by the invention, transmitting, manage line, pull out line, combing, multiple mechanism such as welding cooperation under, operations such as with lead-in wire, combing being carried out successively to relay base, pulls out line, weld, achieve automated safe production, its beneficial effect is, this bonding machine substantially increases quality and the production efficiency of relay product, not only reduces labour intensity, also effectively reduces production cost.
Accompanying drawing explanation
Fig. 1 is the stereogram of relay lead-in wire automatic welding machine.
Fig. 2 is the partial enlarged drawing shown in Fig. 1.
Fig. 3 is the stereogram after relay base welds with lead-in wire.
Fig. 4 is the stereogram of thread depressing mechanism.
Fig. 5 is the stereogram of wire-packing mechanism.
Fig. 6 is the stereogram pulling out the end of a thread mechanism.
Fig. 7 is the stereogram of the first carding mechanism.
Fig. 8 is the stereogram of the first welding mechanism.
Fig. 9 is the stereogram of the second welding mechanism.
Figure 10 is the stereogram at switching mechanism first visual angle.
Figure 11 is the stereogram at switching mechanism second visual angle.
Figure 12 is the stereogram of positioner.
Figure 13 is the stereogram of material-pulling device.
Figure 14 is workflow diagram of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in more detail.
The invention discloses a kind of relay lead-in wire automatic welding machine, shown in composition graphs 1 to Figure 14, this bonding machine is used for lead-in wire 103 to be welded between relay first base 100 and relay second base 101, this bonding machine includes frame 1, described frame 1 is provided with connecting gear 2, this connecting gear 2 includes sprocket wheel, chain and servomotor, and operated by this driven by servomotor connecting gear 2, direction of transfer along connecting gear 2 is provided with wire-packing mechanism 3 successively, pull out the end of a thread mechanism 4, first carding mechanism 5, second carding mechanism 6, first welding mechanism 7 and feeding manipulator 9, described connecting gear 2 is provided with the load bearing seat 20 for placing relay second base 101, in described frame 1, corresponding described first welding mechanism 7 is provided with the second welding mechanism 8, wherein: described wire-packing mechanism 3 is for carrying out combing to the lead-in wire 103 of relay second base 101, described first carding mechanism 5 is identical with the structure of the second carding mechanism 6, described first carding mechanism 5 includes comb assembly 50, described the end of a thread mechanism 4 of pulling out includes assembly 40 of drawing sword, described comb assembly 50 is oppositely arranged with assembly 40 of drawing sword, and by comb assembly 50 clamp leads 103, taken out the end of a thread of lead-in wire 103 end by assembly 40 of drawing sword, described first welding mechanism 7 includes the upper welding electrode 70 that can move up and down, described second welding mechanism 8 includes the lower welding electrode 80 that can move up and down, described upper welding electrode 70 to be positioned at above lower welding electrode 80 and to be provided with switching mechanism 12 and base feed mechanism 13 therebetween, and described switching mechanism 12 is provided with the fixture 120 for placing relay first base 100, described feeding manipulator 9 is for moving to base feed mechanism 13 by relay first base 100, by base feed mechanism 13, relay first base 100 is pushed on the fixture 120 of switching mechanism 12, motor type relay first base 100 is with to turn to default welding position by switching mechanism 12 again, by upper welding electrode 70 and lower welding electrode 80, lead-in wire 103 is welded between the terminal of relay first base 100 and the terminal of relay second base 101 again, after treating that relay has welded, under the transmission effect of connecting gear 2, by connecting gear 2 end blanking and enter next technique and process.In above-mentioned relay wire bonding process, the operation such as material loading, combing, welding machine of relay base and lead-in wire is welded in the mode of flowing water processing, thus achieve automated production, substantially increase quality and the production efficiency of relay product, not only reduce labour intensity, also effectively reduce production cost.
In order to avoid relay second base 101 skids off outside load bearing seat 20, shown in composition graphs 1 and Fig. 4, this bonding machine also includes at least one group of thread depressing mechanism 10, described thread depressing mechanism 10 includes the pressure head 105 that can move up and down, described pressure head 105 extends along the length direction of connecting gear 2, and described pressure head 105 is positioned at the top of load bearing seat 20 and the two is oppositely arranged.Further, this thread depressing mechanism 10 also comprises line ball bracing frame 106, and described line ball bracing frame 106 is fixed with line ball cylinder 107, and described line ball cylinder 107 drive ram 105 moves up and down.In the present embodiment, thread depressing mechanism 10 is preferably three groups, and three groups of thread depressing mechanisms 10 set gradually along the direction of transfer of connecting gear 2, and relay second base 101 is placed on load bearing seat 20 neatly, exactly.
As a kind of preferred embodiment, shown in composition graphs 1 and Fig. 5, described wire-packing mechanism 3 comprises reasonable line bracket 30, described reason line bracket 30 is provided with reason line tooth 31 and briquetting 32, described briquetting 32 is positioned at the top of relay second base 101, described reason line tooth 31 is positioned at the top of lead-in wire 103, and described reason line tooth 31 is driven by the reason line cylinder 33 that two are oppositely arranged and moves forward and backward, and described reason line bracket 30 is moved up and down by the first air cylinder driven.The quantity of this reason line tooth 31 is preferably multiple, and a plurality of leads 103 all in tip-shape, thus separate, makes in order by the lower end of multiple reason line tooth 31 better.
In order to remove the end of a thread of lead-in wire 103 end better, shown in composition graphs 1 and Fig. 6, described the end of a thread mechanism 4 of pulling out includes and pulls out the end of a thread support 41, described pull out the end of a thread support 41 is fixed be oppositely arranged on draw sword drive cylinder 42 and under draw sword and drive cylinder 43, described assembly 40 of drawing sword include draw sword 400 and under draw sword 401, draw sword on described and drive cylinder 42 to be connected with installing plate 420 of drawing sword, draw sword on described and 400 be fixedly connected on installing plate 420 of drawing sword, draw sword under described and drive cylinder 43 to be connected with down installing plate 430 of drawing sword, draw sword under described and 401 be fixedly connected on down installing plate 430 of drawing sword, described bottom of pulling out the end of a thread support 41 is provided with pulls out line slide rail 44, the described sidepiece pulling out the end of a thread support 41 is outward extended with the first drive division 45, described first drive division 45 is for connecting the second cylinder.This pulls out after the end of a thread mechanism 4 pulls out the end of a thread of lead-in wire 103 end, is brushed off by the end of a thread on drawing sword, carry out next step operation so that draw sword by routing head mechanism.
In the present embodiment, composition graphs 1, shown in Fig. 6 and Fig. 7, first carding mechanism 5 is for clamping lead-in wire 103, simultaneously, utilization is pulled out the end of a thread mechanism 4 and is extracted by the end of a thread of lead-in wire 103, for follow-up welding job is ready, described first carding mechanism 5 includes combing support 51, described combing support 51 is fixed with the upper comb dent be oppositely arranged and drives cylinder 52 and lower pivotal quantity cylinder 53, described comb assembly 50 includes upper comb dent 500 and lower comb 501, described upper comb dent drives cylinder 52 to be connected with upper comb dent installing plate 520, described upper comb dent 500 is fixedly connected on upper comb dent installing plate 520, described lower pivotal quantity cylinder 53 is connected with lower comb installing plate 530, described lower comb 501 is fixedly connected on lower comb installing plate 530, the bottom of described combing support 51 is provided with combing slide rail 54, the sidepiece of described combing support 51 is outward extended with the second drive division 55, described second drive division 55 is for connecting the 3rd cylinder, 3rd air cylinder driven combing support 51 slides in the horizontal direction.In practical application, second carding mechanism 6 is identical with the structure of the first carding mechanism 5, and the two all does further combing to lead-in wire, as a kind of preferred embodiment by upper comb dent and lower comb, second carding mechanism 6 also includes tension disc, and by this tension disc by lead-in wire 103 compacting after combing.
In order to realize accurately, rapid welding, in the present embodiment, as illustrated in figures 1 and 8, described first welding mechanism 7 includes vertical bracing frame 71, horizontal shore 72 and drive motors 74, described vertical bracing frame 71 is fixed on horizontal shore 72, described horizontal shore 72 is located on the first slide rail 73 and the two is slidably connected, described drive motors 74 drives horizontal shore 72 to slide on the first slide rail 73 by the first screw mandrel 75, described vertical bracing frame 71 is provided with the first vertical cylinder 711, described first vertical cylinder 711 drives the second vertical cylinder 712, described second vertical cylinder 712 is connected with the first welding machine 76, described upper welding electrode 70 is located on the first welding machine 76.The two-stage drive to upper welding electrode 70 is realized by the first vertical cylinder 711 and the second vertical cylinder 712, as one preferred embodiment, the second screw mandrel is provided with in described vertical bracing frame 71, the sidepiece of described vertical bracing frame 71 is provided with cylinder supports frame 713, the upper end of described second screw mandrel is provided with handwheel 710, described second screw mandrel is threaded with cylinder supports frame 713, described first vertical cylinder 711 is fixed on cylinder supports frame 713, by rotation hand wheel 710, easily the position of the first vertical cylinder 711 accurately can be located, adjustment, thus ensure that upper welding electrode 70 can arrive welding position exactly.
As a kind of preferred embodiment, composition graphs 1, shown in Fig. 8 and Fig. 9, described second welding mechanism 8 includes cylinder supports frame 81 and the second slide rail 82, described cylinder supports frame 81 is fixed in frame 1, described cylinder supports frame 81 is fixed with the first horizontal air cylinder 83, described first horizontal air cylinder 83 drives a sliding support 84, bottom and second slide rail 82 of described sliding support 84 are slidably connected, described sliding support 84 is fixed with the second horizontal air cylinder 85, described second slide rail 82 is fixed with two the 3rd vertical cylinders 86, described second horizontal air cylinder 85 drives two the 3rd vertical cylinder 86 horizontal slips by connector 87, the end winding support of the described 3rd vertical cylinder 86 has lower electrode holder 88, described lower electrode holder 88 is fixed with radiator 89, described lower welding electrode 80 is fixed on lower electrode holder 88.Above-mentioned first welding mechanism 7 and the second welding mechanism 8 are in welding process, upper welding electrode 70 moves down, be held between welding electrode 70 and lower welding electrode 80 until the end of a thread of the terminal of relay base and lead-in wire 103 all adds, afterwards, weld under the acting in conjunction of upper welding electrode 70 and lower welding electrode 80.
In order to better relay first base 100 be moved to welding position, composition graphs 1, shown in Figure 10 and Figure 11, described switching mechanism 12 includes rollover stand 121, described fixture 120 is positioned on described rollover stand 121, each fixture 120 can clamp separately relay first base 100, described fixture 120 includes fixed head 124 and portable plate 125, spring is provided with between described fixed head 124 and portable plate 125, described rollover stand 121 is provided with clamp cylinder 123, described clamp cylinder 123 drives portable plate 125 forward slip, portable plate 125 elastic reset under the action of the spring afterwards, the bottom of described rollover stand 121 is provided with rotating shaft 122 and this rollover stand 121 can 122 overturn around the shaft in predetermined angle, described rollover stand 121 is outward extended with the 3rd drive division 126, described 3rd drive division 126 is for connecting four-cylinder, under the effect of four-cylinder, rollover stand 121 is driven to turn to default welding position, the terminal of relay first base 100 is alignd with the end of a thread of lead-in wire 103, thus ensure effectively welding.
On this basis, composition graphs 1, shown in Figure 12 and Figure 13, described base feed mechanism 13 comprises base positioner 130 and material-pulling device 131, described material-pulling device 131 is between base positioner 130 and switching mechanism 12, described base positioner 130 includes positioning supporting frame 132, described positioning supporting frame 132 is provided with multiple positioning cylinder 133, described positioning cylinder 133 drives baffle plate 134 to move along the length direction of baffle plate 134, described baffle plate 134 extends to material-pulling device 131 direction, described material-pulling device 131 includes pusher bracing frame 135, described pusher bracing frame 135 is upwards extended with two striker plates be oppositely arranged 136, slideway is formed between two striker plates 136, pushing block 138 is provided with within described slideway, described pusher bracing frame 135 is fixed with pusher cylinder 137, described pusher cylinder 137 drives pushing block 138 to move along the length direction of described slideway.When relay first base 100 is moved to base feed mechanism 13 place by feeding manipulator 9, by the vibrator on base feed mechanism 13, relay first base 100 is tentatively separated discharge, relay first base 100 is promoted again by pushing block 138, make it accurately to move on the fixture 120 of rollover stand, ensure that fixture 120 can clamp relay first base 100 exactly and locate to make relay first base 100.
Relay lead-in wire automatic welding machine disclosed by the invention, transmitting, manage line, pull out line, combing, multiple mechanism such as welding cooperation under, operations such as with lead-in wire, combing being carried out successively to relay base, pulls out line, weld, achieve automated safe production, simultaneously, this bonding machine substantially increases quality and the production efficiency of relay product, not only reduces labour intensity, also effectively reduces production cost.What time can find out in conjunction with above, above-mentioned relay lead-in wire automatic welding machine overcomes many bottlenecks that relay industry adopts traditional processing technology to bring, and therefore, this bonding machine is adapted at applying in this area, and has good market prospects.
The above is preferred embodiment of the present invention, is not limited to the present invention, all make in technical scope of the present invention amendment, equivalent to replace or improvement etc., all should be included in scope that the present invention protects.

Claims (10)

1. a relay lead-in wire automatic welding machine, it is characterized in that, include frame (1), described frame (1) is provided with connecting gear (2), direction of transfer along connecting gear (2) is provided with wire-packing mechanism (3) successively, pull out the end of a thread mechanism (4), first carding mechanism (5), second carding mechanism (6), first welding mechanism (7) and feeding manipulator (9), described connecting gear (2) is provided with the load bearing seat (20) for placing relay second base (101), upper corresponding described first welding mechanism (7) of described frame (1) is provided with the second welding mechanism (8), wherein:
Described wire-packing mechanism (3) is for carrying out combing to the lead-in wire (103) of relay second base (101);
Described first carding mechanism (5) is identical with the structure of the second carding mechanism (6), described first carding mechanism (5) includes comb assembly (50), described the end of a thread mechanism (4) of pulling out includes assembly of drawing sword (40), described comb assembly (50) is oppositely arranged with assembly (40) of drawing sword, and by comb assembly (50) clamp leads (103), taken out the end of a thread of lead-in wire (103) end by assembly of drawing sword (40);
Described first welding mechanism (7) includes the upper welding electrode (70) that can move up and down, described second welding mechanism (8) includes the lower welding electrode (80) that can move up and down, described upper welding electrode (70) is positioned at lower welding electrode (80) top and is provided with switching mechanism (12) and base feed mechanism (13) therebetween, and described switching mechanism (12) is provided with the fixture (120) for placing relay first base (100);
Described feeding manipulator (9) is for moving to base feed mechanism (13) by relay first base (100), by base feed mechanism (13), relay first base (100) is pushed on the fixture (120) of switching mechanism (12), motor type relay first base (100) is with to turn to default welding position by switching mechanism (12) again, again by upper welding electrode (70) and lower welding electrode (80) will go between (103) be welded between the terminal of relay first base (100) and the terminal of relay second base (101).
2. relay lead-in wire automatic welding machine as claimed in claim 1, it is characterized in that, also include at least one group of thread depressing mechanism (10), described thread depressing mechanism (10) includes the pressure head (105) that can move up and down, described pressure head (105) extends along the length direction of connecting gear (2), and described pressure head (105) is positioned at the top of load bearing seat (20) and the two is oppositely arranged.
3. relay lead-in wire automatic welding machine as claimed in claim 1, it is characterized in that, described wire-packing mechanism (3) comprises reasonable line bracket (30), described reason line bracket (30) is provided with reason line tooth (31) and briquetting (32), described briquetting (32) is positioned at the top of relay second base (101), described reason line tooth (31) is positioned at the top of lead-in wire (103), described reason line tooth (31) is driven by two reason line cylinders (33) be oppositely arranged and moves forward and backward, described reason line bracket (30) is moved up and down by the first air cylinder driven.
4. relay lead-in wire automatic welding machine as claimed in claim 1, it is characterized in that, described the end of a thread mechanism (4) of pulling out includes and pulls out the end of a thread support (41), described pull out the end of a thread support (41) is fixed be oppositely arranged on draw sword drive cylinder (42) and under to draw sword driving cylinder (43), described assembly of drawing sword (40) include draw sword (400) and under draw sword (401), draw sword on described and drive cylinder (42) to be connected with installing plate of drawing sword (420), draw sword on described (400) be fixedly connected on installing plate of drawing sword (420), draw sword under described and drive cylinder (43) to be connected with down installing plate of drawing sword (430), draw sword under described (401) be fixedly connected on down installing plate of drawing sword (430), described bottom of pulling out the end of a thread support (41) is provided with pulls out line slide rail (44), the described sidepiece pulling out the end of a thread support (41) is outward extended with the first drive division (45), described first drive division (45) is for connecting the second cylinder.
5. relay lead-in wire automatic welding machine as claimed in claim 1, it is characterized in that, described first carding mechanism (5) includes combing support (51), described combing support (51) is fixed with the upper comb dent be oppositely arranged and drives cylinder (52) and lower pivotal quantity cylinder (53), described comb assembly (50) includes upper comb dent (500) and lower comb (501), described upper comb dent drives cylinder (52) to be connected with upper comb dent installing plate (520), described upper comb dent (500) is fixedly connected on upper comb dent installing plate (520), described lower pivotal quantity cylinder (53) is connected with lower comb installing plate (530), described lower comb (501) is fixedly connected on lower comb installing plate (530), the bottom of described combing support (51) is provided with combing slide rail (54), the sidepiece of described combing support (51) is outward extended with the second drive division (55), described second drive division (55) is for connecting the 3rd cylinder.
6. relay lead-in wire automatic welding machine as claimed in claim 1, it is characterized in that, described first welding mechanism (7) includes vertical bracing frame (71), horizontal shore (72) and drive motors (74), described vertical bracing frame (71) is fixed on horizontal shore (72), described horizontal shore (72) is located on the first slide rail (73) and the two is slidably connected, described drive motors (74) drives horizontal shore (72) in the upper slip of the first slide rail (73) by the first screw mandrel (75), described vertical bracing frame (71) is provided with the first vertical cylinder (711), described first vertical cylinder (711) drives one second vertical cylinder (712), described second vertical cylinder (712) is connected with the first welding machine (76), described upper welding electrode (70) is located on the first welding machine (76).
7. relay lead-in wire automatic welding machine as claimed in claim 6, it is characterized in that, the second screw mandrel is provided with in described vertical bracing frame (71), the sidepiece of described vertical bracing frame (71) is provided with cylinder supports frame (713), the upper end of described second screw mandrel is provided with handwheel (710), described second screw mandrel is threaded with cylinder supports frame (713), and the described first vertical cylinder (711) is fixed on cylinder supports frame (713).
8. relay lead-in wire automatic welding machine as claimed in claim 1, it is characterized in that, described second welding mechanism (8) includes cylinder supports frame (81) and the second slide rail (82), described cylinder supports frame (81) is fixed in frame (1), described cylinder supports frame (81) is fixed with the first horizontal air cylinder (83), described first horizontal air cylinder (83) drives a sliding support (84), bottom and second slide rail (82) of described sliding support (84) are slidably connected, described sliding support (84) is fixed with the second horizontal air cylinder (85), described second slide rail (82) is fixed with two the 3rd vertical cylinders (86), described second horizontal air cylinder (85) drives the horizontal slip of two the 3rd vertical cylinders (86) by connector (87), the end winding support of the described 3rd vertical cylinder (86) has lower electrode holder (88), described lower electrode holder (88) is fixed with radiator (89), described lower welding electrode (80) is fixed on lower electrode holder (88).
9. relay lead-in wire automatic welding machine as claimed in claim 1, it is characterized in that, described switching mechanism (12) includes rollover stand (121), described fixture (120) is positioned on described rollover stand (121), described fixture (120) includes fixed head (124) and portable plate (125), spring is provided with between described fixed head (124) and portable plate (125), described rollover stand (121) is provided with clamp cylinder (123), described clamp cylinder (123) drives portable plate (125) forward slip, the bottom of described rollover stand (121) is provided with rotating shaft (122) and this rollover stand (121) can (122) overturn around the shaft in predetermined angle, described rollover stand (121) is outward extended with the 3rd drive division (126), described 3rd drive division (126) is for connecting four-cylinder.
10. relay lead-in wire automatic welding machine as claimed in claim 1, it is characterized in that, described base feed mechanism (13) comprises base positioner (130) and material-pulling device (131), described material-pulling device (131) is positioned between base positioner (130) and switching mechanism (12), described base positioner (130) includes positioning supporting frame (132), described positioning supporting frame (132) is provided with multiple positioning cylinder (133), described positioning cylinder (133) drives baffle plate (134) to move along the length direction of baffle plate (134), described baffle plate (134) extends to material-pulling device (131) direction, described material-pulling device (131) includes pusher bracing frame (135), described pusher bracing frame (135) is upwards extended with two striker plates be oppositely arranged (136), slideway is formed between two striker plates (136), pushing block (138) is provided with within described slideway, described pusher bracing frame (135) is fixed with pusher cylinder (137), described pusher cylinder (137) drives pushing block (138) to move along the length direction of described slideway.
CN201410103998.8A 2014-03-20 2014-03-20 A kind of relay lead-in wire automatic welding machine CN103894748B (en)

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