CN114622262A - Hydraulic turnover device for electroplating production line and operation method thereof - Google Patents
Hydraulic turnover device for electroplating production line and operation method thereof Download PDFInfo
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- CN114622262A CN114622262A CN202210348253.2A CN202210348253A CN114622262A CN 114622262 A CN114622262 A CN 114622262A CN 202210348253 A CN202210348253 A CN 202210348253A CN 114622262 A CN114622262 A CN 114622262A
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- 238000009713 electroplating Methods 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 58
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000007306 turnover Effects 0.000 title claims description 52
- 230000005540 biological transmission Effects 0.000 claims abstract description 42
- 238000003754 machining Methods 0.000 claims abstract description 26
- 238000012544 monitoring process Methods 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 claims description 37
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 230000000712 assembly Effects 0.000 claims description 13
- 238000000429 assembly Methods 0.000 claims description 13
- 238000007514 turning Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 4
- 238000007747 plating Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
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Abstract
The invention discloses a hydraulic overturning device for an electroplating production line and an operation method thereof, and relates to the technical field of electroplating production lines. The invention effectively ensures the stability of the mechanical part in the overturning process, avoids the condition that the machining quality of the mechanical part is influenced by the inclination deviation, carries out adjustment work of corresponding height according to the actual electroplating production, meets the requirements of different use environments, carries out real-time monitoring on the mechanical part in the overturning machining process, ensures the actual machining quality of the mechanical part, and carries out remote transmission work on the monitored data, so that the working personnel can analyze the machining data, and further improves the machining quality.
Description
Technical Field
The invention relates to the technical field of electroplating production, in particular to a hydraulic turnover device for an electroplating production line and an operation method thereof.
Background
The electroplating production line can be divided into a manual electroplating production line, a semi-automatic electroplating production line and a full-automatic electroplating production line according to the production mode. The electroplating production line can be divided into a rack plating production line, a barrel plating production line, a continuous plating production line, a brush plating production line, an annular electroplating production line, a linear gantry electroplating production line and a plastic electroplating automatic production line according to the electroplating mode, and in the electroplating production process, a workpiece needs to be turned over in the electroplating process of some mechanical parts, and a hydraulic turning device needs to be used.
Electroplating production line hydraulic pressure turning device on the market can't just monitor mechanical parts upset course of working, can't ensure mechanical parts's processingquality, and the staff can't know the actual processing situation of part the very first time.
Disclosure of Invention
The invention aims to provide a hydraulic turnover device for an electroplating production line and an operation method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a hydraulic turnover device for an electroplating production line comprises a bearing seat, a turnover component and a detection component, wherein positioning bolts are arranged on two inner sides of the bearing seat in a penetrating manner, adjusting components for lifting are arranged on two upper ends of the bearing seat, a limiting frame body is connected to the inner side of the upper end of each adjusting component, the turnover components for electroplating turnover are arranged on the left side and the right side of the inner part of the limiting frame body, the detection components for turnover detection are arranged in the middle parts of the front end and the rear end of the inner side of the limiting frame body, the detection components comprise a connecting seat, a detection camera, a second infrared sensor, a transmission module, a control panel and a transmission antenna, the middle part of one side of the connecting seat is provided with the detection camera, the two ends of one side of the connecting seat are provided with the second infrared sensor, the other side of the connecting seat is provided with the transmission module, and the middle part of the upper end of the transmission module is provided with the control panel, the both sides of transmission module are connected with transmission antenna, the bottom of spacing framework is connected with the collection subassembly that is used for album bits.
Furthermore, the adjusting component comprises a placing seat, a stroke cylinder, a linking sleeve and a limiting column, the stroke cylinder is arranged at the upper end of the placing seat close to the outer side, the upper end of the stroke cylinder is connected with the linking sleeve, and the inner side of the linking sleeve is connected with the limiting column.
Furthermore, the inner diameter of the connecting sleeve is matched with the outer diameter of the limiting column, the connecting sleeve is connected with the limiting column in a sliding mode through the stroke cylinder, and four groups of the stroke cylinder, the connecting sleeve and the limiting column are arranged.
Further, the turnover assembly comprises a linking support plate, a connecting slide block, a connecting slide rail, a driving air cylinder, a synchronous motor, a connecting rotary table, a connecting flange, a rubber layer, a fastening bolt, a clamping hand and a first infrared sensor, wherein the connecting slide block is connected to two ends of the linking support plate, the connecting slide rail is connected to the inner side of the connecting slide block, the driving air cylinder is connected to two ends of one side of the linking support plate, the synchronous motor is arranged in the middle of the other side of the linking support plate, the connecting rotary table is connected to the other end of the synchronous motor, the connecting flange is connected to the other side of the connecting rotary table, the rubber layer is arranged on the outer surface of the connecting flange, the connecting flange is connected with the connecting rotary table through the fastening bolt, the clamping hand is connected to the other side of the connecting flange, and the first infrared sensor is arranged at two ends of the other side of the linking support plate.
Furthermore, the two connecting sliding blocks are symmetrically arranged at the central position of the connecting carrier plate, the inner sides of the connecting sliding blocks are in a groove shape, and the connecting carrier plate is connected with the connecting sliding rail in a sliding mode through the driving air cylinder and the connecting sliding blocks.
Furthermore, the inner side of the rubber layer is attached to the outer side of the connecting flange, the rubber layer is connected with the connecting flange in an adhering mode, and the clamping hand is in threaded connection with the connecting turntable through the connecting flange and the fastening bolt.
Furthermore, the transmission antenna sets up two about transmission module's central point symmetry, and detects camera and second infrared sensor and all be the vertical form with the connecting seat and distribute.
Further, the collecting assembly comprises a collecting frame, a connecting pipe, a hose, a fan, a collecting box and a collecting drawer, the lower end of the collecting frame is connected with the connecting pipe, the lower end of the connecting pipe is connected with the hose, the lower end of the hose is connected with the fan, the other end of the fan is connected with the collecting box, and the inner side of the collecting box is connected with the collecting drawer.
Furthermore, the collecting frame is communicated with the collecting box through a connecting pipe, a hose, a fan and the collecting box, and the outer side of the collecting drawer is attached to the inner side of the collecting box.
Further, the operation method comprises the following specific steps:
s1, adjusting device
Firstly, adjusting work with corresponding height is carried out according to the height of an actual electroplating production line through adjusting components arranged on two sides of the upper end of a bearing seat, a connecting sleeve arranged on the upper end of a stroke cylinder is matched with a limiting frame body connected to the outer side of the connecting sleeve, so that the connecting sleeve can drive the limiting frame body to move up and down along the Z-axis linear position of a limiting column under the driving of the stroke cylinder, and the height adjusting work of the device is completed;
s2, positioning and clamping
Then, through the overturning assemblies arranged on the left side and the right side in the limiting frame body, the electroplating mechanical parts entering the limiting frame body can be clamped and overturned, the first infrared sensors arranged at two ends of one side of the connecting support plate can detect the actual positions of the mechanical parts entering the limiting frame body, so that the clamping hands are controlled to position and clamp the electroplating mechanical parts, the connecting slide blocks arranged at two ends of the connecting support plate are matched with the connecting slide rails on the inner sides of the front end and the rear end of the limiting frame body, so that the connecting support plate can drive the clamping hands to keep the X-axis linear position to move left and right under the driving of the driving cylinder, and the clamping work of the mechanical parts is realized through the arrangement of the two clamping hands;
s3, overturning
After the mechanical part finishes the positioning clamping in S2, a synchronous motor arranged in the middle of one side of the linking support plate drives a clamping hand to drive the mechanical part to overturn corresponding to a processing surface, the mechanical part is produced by matching with external processing equipment, the detection components arranged in the middle of the front end and the rear end in the limiting frame body can monitor the mechanical part in the overturning processing process in real time to ensure the continuity and the effectiveness of the processing of the mechanical part, whether the mechanical part is clamped in the limiting frame body can be detected by the second infrared sensors arranged at the two ends of one side of the connecting seat, the intelligent start and stop of the detection components can be realized, the processing process of the mechanical part is monitored by the detection camera, the transmission module and the transmission antenna are matched to remotely transmit the monitored pictures and data, and the working condition of the mechanical part can be conveniently known by working personnel, collect the frame through fan drive and will fall into spacing framework bottom sweeps, continuously adsorb through connecting pipe and hose and collect to the collecting box inside, be convenient for follow-up carry out centralized processing to the sweeps.
The invention provides a hydraulic turnover device for an electroplating production line and an operation method thereof, and the hydraulic turnover device has the following beneficial effects: the hydraulic turnover device for the electroplating production line realizes turnover auxiliary processing operation of mechanical parts on the electroplating production line through mutual matching of a plurality of components, realizes multi-surface processing of the mechanical parts, ensures the stability of the mechanical parts in the turnover process, avoids the condition that the machining quality of the mechanical parts is influenced by inclination deviation, can carry out adjustment work of corresponding height according to actual electroplating production, meets the requirements of different use environments, can carry out real-time monitoring on the mechanical parts in the turnover processing process, ensures the actual machining quality of the mechanical parts, and can carry out remote transmission work on the monitored data, so that workers can analyze the processing data, and further improves the machining quality;
1. the connecting sleeve is arranged at the upper end of the stroke cylinder, and the connecting sleeve and the limiting column are matched with the limiting frame body connected to the outer side of the connecting sleeve, so that the connecting sleeve can drive the limiting frame body to move up and down along the Z-axis linear position of the limiting column under the driving of the stroke cylinder, the height adjusting effect is achieved, the stability of the limiting frame body in the up-and-down adjusting process and the overturning processing process of the device is ensured, and the processing quality of mechanical parts of an electroplating production line is ensured.
2. According to the invention, the turning assemblies arranged on the left side and the right side inside the limiting frame body can clamp and turn electroplating mechanical parts entering the limiting frame body, production operation of the mechanical parts is carried out by matching with external processing equipment, the connecting slide blocks arranged at two ends of the connecting support plate are matched with the connecting slide rails arranged on the inner sides of the front end and the rear end of the limiting frame body, so that the connecting support plate can drive the clamping hands to keep the X-axis linear position to move left and right under the driving of the driving cylinder, clamping work of the mechanical parts is realized by setting the two clamping hands, the phenomenon that the relative position between the two clamping hands deviates, the clamping hands cannot accurately clamp and position the mechanical parts entering the limiting frame body is avoided, and the working continuity and effectiveness of the hydraulic turning device are ensured.
3. According to the invention, the rubber layer arranged on the outer surface of the connecting flange can ensure the fitting degree between the connecting flange and the connecting turntable, ensure the connection tightness between the connecting flange and the connecting turntable, simultaneously play a good buffering effect, and avoid the situation that the clamping hand tilts and shakes due to the looseness of the long-time manual motor of the fastening bolt due to vibration.
4. According to the hydraulic turnover device, the detection assemblies arranged in the middle of the front end and the rear end in the limiting frame body can be used for monitoring mechanical parts in the turnover processing process in real time, the processing continuity and the effectiveness of the mechanical parts are ensured, whether the mechanical parts are clamped in the limiting frame body can be detected through the second infrared sensors arranged at the two ends of one side of the connecting seat, the intelligent start and stop of the detection assemblies are realized, the actual power consumption of the hydraulic turnover device is reduced, the processing process of the mechanical parts is monitored through the detection camera, the monitored pictures and data can be remotely transmitted by matching with the transmission module and the transmission antenna, workers can conveniently know the processing conditions of the mechanical parts, and the processing quality of the mechanical parts is ensured.
5. According to the invention, the collection assembly arranged at the lower end of the limiting frame body can be used for continuously collecting the scraps in the overturning machining process of the mechanical parts in the limiting frame body, so that the cleanliness of the interior of the limiting frame body is ensured, the actual machining precision of the mechanical parts is ensured, the collection frame is driven by the fan to enable the scraps to fall into the bottom of the limiting frame body to be continuously adsorbed and collected into the collection box through the connecting pipe and the hose, the subsequent centralized treatment of the scraps is facilitated, the hose arranged at the lower end of the connecting pipe enables the collection frame to be correspondingly adjusted along with the height adjustment of the limiting frame body, and the continuity and effectiveness of the collection assembly on the collection of the machining scraps are ensured.
Drawings
FIG. 1 is a schematic view of the overall external structure of a hydraulic turnover device for an electroplating production line according to the present invention;
FIG. 2 is a schematic view of the interior of a limiting frame of the hydraulic turnover device for the electroplating production line;
FIG. 3 is a schematic top view of a load-bearing seat of the hydraulic turnover device for an electroplating production line according to the present invention;
FIG. 4 is a schematic top view of a collecting frame of the hydraulic turnover device for an electroplating production line according to the present invention;
FIG. 5 is a schematic view of a collecting assembly of the hydraulic turning device for an electroplating line according to the present invention;
FIG. 6 is an enlarged schematic structural view of a part A in FIG. 2 of the hydraulic turnover device for an electroplating production line according to the present invention;
FIG. 7 is an enlarged schematic structural diagram of a hydraulic turnover device for an electroplating production line shown in FIG. 2B.
In the figure: 1. a bearing seat; 2. positioning the bolt; 3. an adjustment assembly; 301. placing a seat; 302. a stroke cylinder; 303. a connecting sleeve; 304. a limiting column; 4. a limiting frame body; 5. a turnover assembly; 501. connecting the support plate; 502. connecting the sliding block; 503. connecting a slide rail; 504. a driving cylinder; 505. a synchronous motor; 506. connecting the rotary table; 507. a connecting flange; 508. a rubber layer; 509. fastening a bolt; 5010. clamping a hand; 5011. a first infrared sensor; 6. a detection component; 601. a connecting seat; 602. detecting a camera; 603. a second infrared sensor; 604. a transmission module; 605. a control panel; 606. a transmission antenna; 7. a collection assembly; 701. a collection frame; 702. a connecting pipe; 703. a hose; 704. a fan; 705. a collection box; 706. and a collection drawer.
Detailed Description
Referring to fig. 1-7, the present invention provides a technical solution: a hydraulic turnover device for an electroplating production line comprises a bearing seat 1, a turnover component 5 and a detection component 6, wherein positioning bolts 2 are arranged on two inner sides of the bearing seat 1 in a penetrating manner, adjusting components 3 for lifting are arranged on two upper ends of the bearing seat 1, a limiting frame 4 is connected on the inner side of the upper end of each adjusting component 3, the turnover components 5 for electroplating turnover are arranged on the left side and the right side of the inner part of the limiting frame 4, the detection components 6 for turnover detection are arranged in the middle parts of the front end and the rear end of the inner side of the limiting frame 4, the detection component 6 comprises a connecting seat 601, a detection camera 602, a second infrared sensor 603, a transmission module 604, a control panel 605 and a transmission antenna 606, the detection camera 602 is arranged in the middle part of one side of the connecting seat 601, the second infrared sensor 603 is arranged at two ends of one side of the connecting seat 601, and the transmission module 604 is arranged on the other side of the connecting seat 601, a control panel 605 is arranged in the middle of the upper end of the transmission module 604, transmission antennas 606 are connected to two sides of the transmission module 604, and a collection assembly 7 for collecting scraps is connected to the bottom of the limiting frame 4;
the operation is as follows, the detection assemblies 6 arranged in the middle parts of the front end and the rear end inside the limiting frame 4 can monitor mechanical parts in the turning process in real time, so that the continuity and the effectiveness of the machining of the mechanical parts are ensured, whether the mechanical parts are clamped inside the limiting frame 4 or not can be detected through the second infrared sensors 603 arranged at the two ends of one side of the connecting seat 601, the intelligent start and stop of the detection assemblies 6 are realized, the actual power consumption of the hydraulic turning device is reduced, the machining process of the mechanical parts is monitored through the detection camera 602, and the monitored pictures and data can be remotely transmitted by matching with the transmission module 604 and the transmission antenna 606, so that workers can conveniently know the machining conditions of the mechanical parts, and the machining quality of the mechanical parts is ensured;
referring to fig. 1 and 3, the adjusting assembly 3 includes a mounting base 301, a stroke cylinder 302, a connecting sleeve 303 and a limiting column 304, the stroke cylinder 302 is disposed at the upper end of the mounting base 301 near the outer side, the connecting sleeve 303 is connected to the upper end of the stroke cylinder 302, the limiting column 304 is connected to the inner side of the connecting sleeve 303, the diameter of the inner side of the connecting sleeve 303 is matched with the diameter of the outer side of the limiting column 304, the connecting sleeve 303 is slidably connected with the limiting column 304 through the stroke cylinder 302, and four sets of the stroke cylinder 302, the connecting sleeve 303 and the limiting column 304 are provided;
the operation is as follows, the adjusting components 3 arranged on the two sides of the upper end of the bearing seat 1 can perform adjusting work with corresponding height according to the height of an actual electroplating production line to ensure the actual using effect of the hydraulic turnover device, the connecting sleeve 303 arranged on the upper end of the stroke cylinder 302 is matched with the limiting frame 4 connected to the outer side of the connecting sleeve 303 to ensure that the connecting sleeve 303 can drive the limiting frame 4 to move up and down along the Z-axis linear position of the limiting column 304 under the driving of the stroke cylinder 302, so that the height adjusting effect is achieved, the connecting sleeve 303 and the limiting column 304 with identical sizes ensure the stability of the limiting frame 4 in the up-and-down adjusting process and the turnover processing process of the device, and the processing quality of mechanical parts of the electroplating production line is ensured;
referring to fig. 2 and 6, the flipping module 5 includes a connection carrier plate 501, a connection slider 502, a connection slide rail 503, a driving cylinder 504, a synchronous motor 505, a connection turntable 506, a connection flange 507, a rubber layer 508, a fastening bolt 509, a clamping hand 5010 and a first infrared sensor 5011, wherein the connection slider 502 is connected to two ends of the connection carrier plate 501, the connection slide rail 503 is connected to the inner side of the connection slider 502, the driving cylinder 504 is connected to two ends of one side of the connection carrier plate 501, the synchronous motor 505 is disposed in the middle of the other side of the connection carrier plate 501, the connection turntable 506 is connected to the other end of the synchronous motor 505, the connection flange 507 is connected to the other side of the connection turntable 506, the rubber layer 508 is disposed on the outer surface of the connection flange 507, the connection flange 507 is connected to the connection turntable 506 through the fastening bolt 509, the clamping hand 5010 is connected to the other side of the connection flange 507, the first infrared sensor 5011 is disposed at two ends of the other side of the connection carrier plate 501, two connecting sliding blocks 502 are symmetrically arranged about the center of the connecting carrier plate 501, the inner sides of the connecting sliding blocks 502 are in a groove shape, the connecting carrier plate 501 is connected with the connecting sliding rail 503 in a sliding mode through the driving air cylinder 504, the connecting sliding blocks 502, the inner side of the rubber layer 508 is attached to the outer side of the connecting flange 507, the rubber layer 508 is connected with the connecting flange 507 in an adhering mode, and the clamping hand 5010 is connected with the connecting rotary table 506 through the connecting flange 507 and the fastening bolt 509 in a threaded mode;
the operation is as follows, the turning components 5 arranged at the left and right sides in the limiting frame 4 can clamp and turn the electroplating mechanical parts entering the limiting frame 4, the production operation of the mechanical parts is carried out by matching with external processing equipment, the connecting slide blocks 502 arranged at the two ends of the connecting carrier plate 501 are matched with the connecting slide rails 503 at the inner sides of the front and rear ends of the limiting frame 4, so that the connecting carrier plate 501 can drive the clamping hands 5010 to keep moving left and right on the X-axis straight line position under the driving of the driving cylinder 504, the clamping work of the mechanical parts is realized by the arrangement of the two clamping hands 5010, the relative position between the two clamping hands 5010 is prevented from being shifted, the clamping hands 5010 can not accurately clamp and position the mechanical parts entering the limiting frame 4, the working continuity and effectiveness of the hydraulic turning device are ensured, and the rubber layer 508 arranged on the outer surface of the connecting flange 507, the attaching degree between the connecting flange 507 and the connecting turntable 506 can be ensured, the connecting tightness between the connecting flange 507 and the connecting turntable 506 can be ensured, a good buffering effect can be achieved, the situation that the clamping hand 5010 tilts and shakes due to looseness caused by vibration of a long-time manual motor of the fastening bolt 509 is avoided, meanwhile, the clamping hand 5010 is in threaded connection, the clamping hand 5010 can be replaced by the clamping hand 5010 with the corresponding type according to the shape of a mechanical part actually subjected to electroplating processing, the best actual using effect can be achieved, the actual position of the mechanical part entering the limiting frame 4 can be detected by matching with the first infrared sensors 5011 arranged at two ends of one side of the connecting support plate 501, and the clamping hand 5010 is controlled to position and clamp the mechanical part;
referring to fig. 1, 2, 5, and 7, two transmission antennas 606 are symmetrically disposed about a center position of the transmission module 604, and the detection camera 602 and the second infrared sensor 603 are both vertically distributed on the connection seat 601, the collection assembly 7 includes a collection frame 701, a connection pipe 702, a hose 703, a fan 704, a collection box 705, and a collection drawer 706, the lower end of the collection frame 701 is connected with the connection pipe 702, the lower end of the connection pipe 702 is connected with the hose 703, the lower end of the hose 703 is connected with the fan 704, the other end of the fan 704 is connected with the collection box 705, the inner side of the collection box 705 is connected with the collection drawer 706, the collection frame 701 is communicated with the collection box 705 through the connection pipe 702, the hose 703, the fan 704, and the collection drawer 705, and the outer side of the collection drawer 706 is attached to the inner side of the collection box 705;
the specific operation is as follows, the collecting assembly 7 arranged at the lower end of the limiting frame 4 can continuously collect the scraps in the overturning and machining process of the mechanical parts in the limiting frame 4, the cleanliness of the inside of the limiting frame 4 is ensured, the actual machining precision of the mechanical parts is ensured, the fan 704 drives the collecting frame 701 to continuously adsorb and collect the scraps falling into the bottom of the limiting frame 4 into the collecting box 705 through the connecting pipe 702 and the hose 703, the subsequent centralized treatment of the scraps is facilitated, the hose 703 arranged at the lower end of the connecting pipe 702 enables the collecting frame 701 to be correspondingly adjusted along with the height adjustment of the limiting frame 4, and the continuity and effectiveness of the collecting assembly 7 on the collection of the machining scraps are ensured;
the operation method of the hydraulic turnover device for the electroplating production line comprises the following specific steps:
s1, adjusting device
Firstly, adjusting work with corresponding height is carried out according to the height of an actual electroplating production line through adjusting components 3 arranged on two sides of the upper end of a bearing seat 1, a connecting sleeve 303 arranged at the upper end of a stroke cylinder 302 is matched with a limiting frame body 4 connected to the outer side of the connecting sleeve 303, so that the connecting sleeve 303 can drive the limiting frame body 4 to move up and down along the linear position of a Z axis of a limiting column 304 under the driving of the stroke cylinder 302, and the height adjusting work of the device is completed;
s2, positioning and clamping
Then, the electroplating mechanical parts entering the limiting frame body 4 can be clamped and overturned through the overturning assemblies 5 arranged on the left side and the right side inside the limiting frame body 4, the actual positions of the mechanical parts entering the limiting frame body 4 can be detected through the first infrared sensors 5011 arranged at two ends of one side of the connection carrier plate 501, so that clamping hands 5010 are controlled to position and clamp the electroplating mechanical parts, the connection sliders 502 arranged at two ends of the connection carrier plate 501 are matched with the connection slide rails 503 on the inner sides of the front end and the rear end of the limiting frame body 4, the connection carrier plate 501 can drive the clamping hands 5010 to keep the left and right movement on the X-axis linear position under the driving of the driving cylinder 504, and the clamping work of the mechanical parts is realized through the arrangement of the two clamping hands 5010;
s3, overturning
After the mechanical part finishes the positioning clamping in S2, a synchronous motor 505 arranged in the middle of one side of the joining carrier plate 501 drives a clamping hand 5010 to drive the mechanical part to overturn corresponding to a machined surface, the mechanical part is produced by matching with external machining equipment, the detection assemblies 6 arranged in the middle of the front end and the rear end inside the limiting frame 4 can monitor the mechanical part in the overturning machining process in real time to ensure the continuity and the effectiveness of the machining of the mechanical part, whether the mechanical part is clamped inside the limiting frame 4 can be detected by the second infrared sensors 603 arranged at the two ends of one side of the connecting seat 601 to realize the intelligent start and stop of the detection assemblies 6, the machining process of the mechanical part is monitored by the detection camera 602, and the monitored picture and data can be remotely transmitted by matching with the transmission module 604 and the transmission antenna 606, the staff of being convenient for knows mechanical parts's processing situation, will fall into spacing framework 4 bottom sweeps through fan 704 drive collection frame 701, continuously adsorbs through connecting pipe 702 and hose 703 and collects to collecting box 705 inside, is convenient for follow-up carry out centralized processing to the sweeps.
In summary, when the hydraulic turnover device for the electroplating production line and the operation method thereof are used, firstly, the adjustment components 3 arranged at the two sides of the upper end of the bearing seat 1 perform adjustment work with corresponding height according to the height of the actual electroplating production line, the connecting sleeve 303 arranged at the upper end of the stroke cylinder 302 is matched with the limiting frame body 4 connected with the outer side of the connecting sleeve 303, so that the connecting sleeve 303 can drive the limiting frame body 4 to move up and down along the Z-axis linear position of the limiting column 304 under the driving of the stroke cylinder 302 to complete the height adjustment work of the device, then the turnover components 5 arranged at the left side and the right side inside the limiting frame body 4 can clamp and turn over the electroplating mechanical parts entering the limiting frame body 4, the first infrared sensors 5011(RE200B type) arranged at the two ends of one side of the connecting carrier plate 501 can detect the actual positions of the mechanical parts entering the limiting frame body 4, thereby controlling the clamping hand 5010 to position and clamp the mechanical part, the connecting slide blocks 502 arranged at the two ends of the connecting carrier plate 501 and the connecting slide rails 503 at the inner sides of the front end and the rear end of the limiting frame 4 to ensure that the connecting carrier plate 501 can drive the clamping hand 5010 to keep moving left and right on the X-axis linear position under the drive of the driving cylinder 504, realizing the clamping work of the mechanical part by the arrangement of the two clamping hands 5010, driving the clamping hand 5010 to overturn the corresponding processing surface by the synchronous motor 505 arranged in the middle of one side of the connecting carrier plate 501 after the mechanical part is positioned and clamped, carrying out the production operation of the mechanical part by matching with external processing equipment, and the detection assemblies 6 arranged in the middle of the front end and the rear end inside the limiting frame 4 can monitor the mechanical part in real time during the overturning processing process to ensure the continuity and the effectiveness of the processing of the mechanical part, through setting up second infrared sensor 603(KDS209 type) at connecting seat 601 one side both ends, can detect whether mechanical parts have a centre gripping to spacing framework 4 inside, realize that detection module 6's intelligence opens and stops, monitor mechanical parts's course of working through detecting camera 602, cooperation transmission module 604 and transmission antenna 606, can carry out long-range transmission to the picture and the data of monitoring, the staff of being convenient for understands mechanical parts's processing situation, collect frame 701 will fall into spacing framework 4 bottom sweeps through fan 704 drive, it collects to inside collecting box 705 to last adsorbing through connecting pipe 702 and hose 703, be convenient for follow-up carry out centralized processing to the sweeps.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. A hydraulic turnover device for an electroplating production line is characterized by comprising a bearing seat (1), a turnover component (5) and a detection component (6), wherein positioning bolts (2) are arranged on two sides of the inside of the bearing seat (1) in a penetrating manner, adjusting components (3) used for lifting are arranged on two sides of the upper end of the bearing seat (1), a limiting frame body (4) is connected to the inner side of the upper end of each adjusting component (3), the turnover components (5) used for electroplating turnover are arranged on the left side and the right side of the inside of the limiting frame body (4), the detection component (6) used for turnover detection is arranged in the middle of the front end and the rear end of the inner side of the limiting frame body (4), the detection component (6) comprises a connecting seat (601), a detection camera (602), a second infrared sensor (603), a transmission module (604), a control panel (605) and a transmission antenna (606), the detection camera (602) is arranged in the middle of one side of the connecting seat (601), and the two ends of one side of the connecting seat (601) are provided with second infrared sensors (603), the other side of the connecting seat (601) is provided with a transmission module (604), the middle part of the upper end of the transmission module (604) is provided with a control panel (605), the two sides of the transmission module (604) are connected with transmission antennas (606), and the bottom of the limiting frame body (4) is connected with a collecting assembly (7) for collecting scraps.
2. The hydraulic turnover device for the electroplating production line is characterized in that the adjusting assembly (3) comprises a placing seat (301), a stroke cylinder (302), a connecting sleeve (303) and a limiting column (304), the stroke cylinder (302) is arranged at the upper end of the placing seat (301) close to the outer side, the connecting sleeve (303) is connected to the upper end of the stroke cylinder (302), and the limiting column (304) is connected to the inner side of the connecting sleeve (303).
3. The hydraulic turnover device for the electroplating production line is characterized in that the inside diameter of the connecting sleeve (303) is matched with the outside diameter of the limiting column (304), the connecting sleeve (303) is connected with the limiting column (304) in a sliding mode through the stroke cylinder (302), and four groups of the stroke cylinder (302), the connecting sleeve (303) and the limiting column (304) are arranged.
4. The hydraulic turnover device for the electroplating production line of claim 1, wherein the turnover assembly (5) comprises an engagement support plate (501), a connection slide block (502), a connection slide rail (503), a driving cylinder (504), a synchronous motor (505), a connection turntable (506), a connection flange (507), a rubber layer (508), a fastening bolt (509), a clamping hand (5010) and a first infrared sensor (5011), the connection slide block (502) is engaged with two ends of the engagement support plate (501), the connection slide rail (503) is connected with the inner side of the connection slide block (502), the driving cylinder (504) is connected with one end of one side of the engagement support plate (501), the synchronous motor (505) is arranged in the middle of the other side of the engagement support plate (501), the connection turntable (506) is connected with the other end of the synchronous motor (505), and the connection flange (507) is connected with the other side of the connection turntable (506), the outer surface of the connecting flange (507) is provided with a rubber layer (508), the connecting flange (507) is connected with a connecting turntable (506) through a fastening bolt (509), the other side of the connecting flange (507) is connected with a clamping hand (5010), and two ends of the other side of the connecting carrier plate (501) are provided with first infrared sensors (5011).
5. The hydraulic turnover device for electroplating production line of claim 4, wherein the number of the connecting slide blocks (502) is two symmetrically arranged about the center of the connecting carrier plate (501), the inner sides of the connecting slide blocks (502) are in a groove shape, and the connecting carrier plate (501) is connected with the connecting slide rails (503) in a sliding manner through the driving cylinder (504) and the connecting slide blocks (502).
6. The hydraulic turnover device for the electroplating production line is characterized in that the inner side of the rubber layer (508) is attached to the outer side of the connecting flange (507), the rubber layer (508) is connected with the connecting flange (507) in an adhesive mode, and the clamping hand (5010) is in threaded connection with the connecting turntable (506) through the connecting flange (507) and the fastening bolt (509).
7. The hydraulic turnover device for the electroplating production line as claimed in claim 1, wherein two transmission antennas (606) are symmetrically arranged about the center position of the transmission module (604), and the detection camera (602) and the second infrared sensor (603) are both vertically distributed with the connection base (601).
8. The hydraulic turnover device for the electroplating production line of claim 1, wherein the collection assembly (7) comprises a collection frame (701), a connecting pipe (702), a hose (703), a fan (704), a collection box (705) and a collection drawer (706), the lower end of the collection frame (701) is connected with the connecting pipe (702), the lower end of the connecting pipe (702) is connected with the hose (703), the lower end of the hose (703) is connected with the fan (704), the other end of the fan (704) is connected with the collection box (705), and the inner side of the collection box (705) is connected with the collection drawer (706).
9. The hydraulic turnover device for the electroplating production line of claim 8, wherein the collection frame (701) is communicated with the collection box (705) through a connecting pipe (702), a hose (703), a fan (704), and the outer side of the collection drawer (706) is attached to the inner side of the collection box (705).
10. The operation method of the hydraulic turnover device for the electroplating production line according to any one of claims 1 to 9, characterized by comprising the following specific steps:
s1, adjusting device
Firstly, adjusting work of corresponding height is carried out according to the height of an actual electroplating production line through adjusting components (3) arranged on two sides of the upper end of a bearing seat (1), a connecting sleeve (303) arranged on the upper end of a stroke cylinder (302) is matched with a limiting frame body (4) connected to the outer side of the connecting sleeve (303), so that the connecting sleeve (303) can drive the limiting frame body (4) to move up and down along the Z-axis linear position of a limiting column (304) under the driving of the stroke cylinder (302), and the height adjusting work of the device is completed;
s2, positioning and clamping
Then, through the turning assemblies (5) arranged on the left side and the right side inside the limiting frame body (4), an electroplating mechanical part entering the limiting frame body (4) can be clamped and turned, the first infrared sensors (5011) arranged at two ends of one side of the connection support plate (501) can detect the actual position of the mechanical part entering the limiting frame body (4), so that a clamping hand (5010) is controlled to position and clamp the electroplating mechanical part, the connection sliding blocks (502) arranged at two ends of the connection support plate (501) are matched with the connection sliding rails (503) on the inner sides of the front end and the rear end of the limiting frame body (4), the connection support plate (501) can drive the clamping hand (5010) to keep the left and right movement of the X-axis linear position under the driving of the driving cylinder (504), and the clamping work of the mechanical part is realized through the arrangement of the two clamping hands (5010);
s3, overturning
After the mechanical part finishes positioning and clamping in S2, a synchronous motor (505) arranged in the middle of one side of a connecting carrier plate (501) drives a clamping hand (5010) to drive the mechanical part to overturn corresponding to a machined surface, the production operation of the mechanical part is carried out by matching with external machining equipment, detection assemblies (6) arranged in the middle of the front end and the rear end in the limiting frame body (4) can carry out real-time monitoring on the mechanical part in the overturning machining process, the continuity and the effectiveness of the machining of the mechanical part are ensured, whether the mechanical part is clamped in the limiting frame body (4) or not can be detected by second infrared sensors (603) arranged at the two ends of one side of a connecting seat (601), the intelligent starting and stopping of the detection assemblies (6) are realized, the machining process of the mechanical part is monitored by detecting a camera (602), and a transmission module (604) and a transmission antenna (606) are matched, the remote transmission can be carried out to the picture and the data of monitoring, and the staff of being convenient for knows mechanical parts's processing situation, will fall into spacing framework (4) bottom sweeps through fan (704) drive collection frame (701), continuously adsorbs through connecting pipe (702) and hose (703) and collects to inside collecting box (705), is convenient for follow-up carry out centralized processing to the sweeps.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210348253.2A CN114622262A (en) | 2022-04-01 | 2022-04-01 | Hydraulic turnover device for electroplating production line and operation method thereof |
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| CN202210348253.2A CN114622262A (en) | 2022-04-01 | 2022-04-01 | Hydraulic turnover device for electroplating production line and operation method thereof |
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Inventor after: Wang Hongbo Inventor after: Sun Pengsu Inventor after: Zhang Jianping Inventor after: Ni Mao Inventor after: Wang Xiaoping Inventor after: Qiu Xiang Inventor before: Wang Hong Inventor before: Sun Pengsu Inventor before: Zhang Jianping Inventor before: Ni Mao Inventor before: Wang Xiaoping Inventor before: Qiu Xiang |
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