CN114536002B - Full-automatic switch assembling machine - Google Patents
Full-automatic switch assembling machine Download PDFInfo
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- CN114536002B CN114536002B CN202210227482.9A CN202210227482A CN114536002B CN 114536002 B CN114536002 B CN 114536002B CN 202210227482 A CN202210227482 A CN 202210227482A CN 114536002 B CN114536002 B CN 114536002B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to the technical field of automation equipment, and particularly discloses a full-automatic switch assembling machine which comprises a first machine base, a second machine base, a third machine base and a control panel, wherein a first feeding conveying belt arranged from left to right is arranged on the first machine base, a colloid conveying mechanism, a rubber column mounting mechanism, a lacing film mounting mechanism, a steel sheet primary inspection device, a semi-finished product carrying manipulator, a moving film mounting mechanism, a still film mounting mechanism, a spring detection mechanism, an oil dispensing mechanism and a CCD detection device are sequentially arranged along the direction of the first feeding conveying belt, a second feeding conveying belt is arranged on the second machine base, a mounting plate mounting mechanism, a poking and twisting mounting mechanism, a surface cover mounting mechanism and a rivet mounting mechanism are sequentially arranged along the direction of the second feeding conveying belt, and a third feeding conveying belt arranged from right to left is arranged on the third machine base. The automatic feeding device is high in automation degree and production efficiency, saves time and labor, improves product quality, reduces the potential hazard of bad products, and can meet industrial requirements.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to a full-automatic switch assembling machine.
Background
Along with the constantly developing of science and technology and the constantly increasing and market competition of cost of labor strengthen, high-accuracy, high quality, high speed, high yield, it is the must trend of each trade development in the future to maintain the convenient product equipment of switching, the demand in market can't be satisfied to the technology that relies on manual production, the switch is the indispensable part of electron and electrical equipment, at present, the production equipment of switch mainly leans on the manual work to go on, degree of automation is low, production efficiency is not high, the very big waste that causes the production time, the unable product quality of guaranteeing of manual operation, cause bad hidden danger to the product easily, can't satisfy the industry demand.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the full-automatic switch assembling machine which is high in automation degree and production efficiency, saves time and labor, improves the product quality, reduces the bad hidden danger of products and can meet the industrial requirements.
In order to realize the purpose, the technical scheme adopted by the invention is as follows:
the switch full-automatic assembling machine comprises a first machine base, a second machine base, a third machine base and a control panel, wherein a first feeding conveyer belt is arranged on the first machine base from left to right, a colloid conveying mechanism, a rubber column installing mechanism, a steel sheet primary inspection device, a semi-finished product carrying manipulator, a moving sheet installing mechanism, a still sheet installing mechanism, a spring piece installing mechanism, a spring detecting mechanism, an oil dispensing mechanism and a CCD detecting module are sequentially arranged along the direction of the first feeding conveyer belt, the steel sheet primary inspection device is a first CCD detecting device, the semi-finished product carrying manipulator is used for moving a semi-finished product subjected to primary inspection to the moving sheet installing mechanism, the spring detecting mechanism comprises a pressing cylinder and a pressing head, the oil dispensing mechanism comprises a conveying pipe and an oil outlet head, the CCD detecting module is a second CCD detecting device, a second feeding conveyer belt arranged from front to back is arranged on the second machine base, the automatic stamping machine is characterized in that a mounting plate mounting mechanism, a poking and twisting mounting mechanism, a surface cover mounting mechanism and a rivet mounting mechanism are sequentially arranged along the direction of a second feeding conveying belt, a glue dispensing device is arranged between the poking and twisting mounting mechanism and the surface cover mounting mechanism, the right end of a first feeding conveying belt extends to the rivet mounting mechanism, a material moving manipulator is arranged between the first feeding conveying belt and the rivet mounting mechanism, a third feeding conveying belt arranged from the right side to the left side is arranged on a third base, a steel sheet second testing device, a high-voltage testing device, a defective product discharging mechanism, a stamping device, a medium device mechanism and a screw mounting mechanism are sequentially arranged along the direction of the third feeding conveying belt, the rear end of the second feeding conveying belt is connected with the steel sheet second testing device, a discharge port is arranged at the left end of the third feeding conveying belt, the steel sheet second testing device is a third CCD (charge coupled device), and the stamping device is used for numbering and stamping on a switch.
In the above description, as preferred, colloid conveying mechanism includes the colloid vibrations dish, colloid transfer passage and colloid transport cylinder, colloid transfer passage's one end is connected with the colloid vibrations dish, colloid transfer passage's the other end stretches to first feeding conveyer belt, the colloid transport cylinder is installed in first feeding conveyer belt top through first mounting bracket, colloid transport cylinder telescopic link sets up down, the telescopic link of colloid transport cylinder is connected with the colloid and gets the stub bar, and the colloid transport cylinder is connected with and is used for driving its first front and back displacement motor of activity.
In the above description, as preferred, gluey post installation mechanism includes gluey post vibrations dish, gluey post transfer passage and gluey post installation cylinder, gluey post transfer passage's one end is connected with gluey post vibrations dish, gluey post transfer passage's the other end stretches to first feeding conveyer belt, gluey post installation cylinder passes through the second mounting bracket and installs in first feeding conveyer belt top, gluey post installation cylinder telescopic link sets up down, gluey post installation cylinder's telescopic link is connected with glues post and gets the stub bar, and gluey post installation cylinder is connected with and is used for driving its front and back displacement motor around the second of activity.
In the above description, preferably, the three steel sheet installation mechanisms are arranged side by side along the direction of the first feeding conveying belt, each steel sheet installation mechanism comprises a steel sheet vibration disc, a steel sheet conveying channel and a steel sheet installation cylinder, one end of each steel sheet conveying channel is connected with the steel sheet vibration disc, the other end of each steel sheet conveying channel extends to the first feeding conveying belt, each steel sheet installation cylinder is installed above the first feeding conveying belt through a third installation frame, a telescopic rod of each steel sheet installation cylinder is arranged downwards, the telescopic rod of each steel sheet installation cylinder is connected with a steel sheet taking head, the upper end of each steel sheet installation cylinder is provided with a first vertical driving cylinder for driving the steel sheet installation cylinder to move vertically, and the first vertical driving cylinder is connected with a third vertical displacement motor for driving the steel sheet installation cylinder to move vertically.
In the above description, as preferred, moving plate installation mechanism is equipped with two, moving plate installation mechanism includes the moving plate vibrations dish, moving plate transfer passage and moving plate installation cylinder, moving plate transfer passage's one end is connected with the moving plate vibrations dish, moving plate transfer passage's the other end stretches to first feeding conveyer belt, moving plate installation cylinder passes through the fourth mounting bracket and installs in first feeding conveyer belt top, moving plate installation cylinder telescopic link sets up down, the telescopic link of moving plate installation cylinder is connected with the moving plate and gets the stub bar, and the upper end of moving plate installation cylinder is equipped with the second that is used for driving its activity from top to bottom and drives actuating cylinder, the second drives actuating cylinder from top to bottom and is connected with the fourth front and back displacement motor that is used for driving its activity from top to bottom.
In the above description, as preferred, still piece installation mechanism includes still piece vibrations dish, still piece transfer passage and still piece installation cylinder, still piece transfer passage's one end is connected with still piece vibrations dish, still piece transfer passage's the other end stretches to first feeding conveyer belt, still piece installation cylinder is installed in first feeding conveyer belt top through fifth mounting bracket, still piece installation cylinder telescopic link sets up down, still piece installation cylinder's telescopic link is connected with the still piece and gets the stub bar, and still piece installation cylinder upper end is equipped with and is used for driving its third of activity from top to bottom and drives actuating cylinder, the third drives actuating cylinder from top to bottom and is connected with the fifth fore-and-aft displacement motor that is used for driving its front and back activity.
In the above description, as the preferred, shell fragment installation mechanism includes the shell fragment vibrations dish, shell fragment transfer passage and shell fragment installation cylinder, shell fragment transfer passage's one end is connected with the shell fragment vibrations dish, shell fragment transfer passage's the other end stretches to first feeding conveyer belt, shell fragment installation cylinder passes through the sixth mounting bracket and installs in first feeding conveyer belt top, shell fragment installation cylinder telescopic link sets up down, the telescopic link of shell fragment installation cylinder is connected with the shell fragment and gets the stub bar, and shell fragment installation cylinder upper end is equipped with and is used for driving its fourth of activity from top to bottom and drives actuating cylinder, the fourth drives actuating cylinder from top to bottom and is connected with and is used for driving its front and back displacement motor around the sixth of activity.
In the above description, as an optimization, the spring installation mechanism includes a spring vibration disc, a spring conveying channel and a spring installation cylinder, one end of the spring conveying channel is connected with the spring vibration disc, the other end of the spring conveying channel extends to the first feeding conveying belt, the spring installation cylinder is installed above the first feeding conveying belt through a seventh installation frame, an expansion link of the spring installation cylinder is arranged downwards, the expansion link of the spring installation cylinder is connected with a spring material taking head, and the spring installation cylinder is connected with a seventh front and back displacement motor for driving the spring installation cylinder to move forward and backward.
In the above description, preferably, the mounting plate mounting mechanism includes a mounting plate vibration plate and a mounting plate conveying channel, one end of the mounting plate conveying channel is connected to the mounting plate vibration plate, and the other end of the mounting plate conveying channel extends to the second feeding conveyer belt.
Among the above-mentioned explanation, as preferred, dial to turn round installation mechanism including dialling to turn round the vibrations dish, dial to turn round transfer passage and dial to turn round the installation cylinder, dial to turn round transfer passage's one end with dial to turn round the vibrations dish and be connected, dial to turn round transfer passage's the other end and stretch to second feeding conveyer belt, dial to turn round the installation cylinder and install in second feeding conveyer belt top through eighth mounting bracket, dial to turn round the installation cylinder telescopic link and set up down, dial to turn round the telescopic link of installation cylinder and be connected with to dial to turn round and get the material head, and dial to turn round the installation cylinder and be connected with and be used for driving its first about the displacement motor of controlling the activity.
In the above description, as preferred, face lid installation mechanism includes face lid vibrations dish, face lid transfer passage and face lid installation cylinder, and face lid transfer passage's one end is connected with face lid vibrations dish, and face lid transfer passage's the other end stretches to second feeding transfer passage, and face lid installation cylinder passes through the ninth mounting bracket and installs in the top of second feeding conveyer belt, and face lid installation cylinder telescopic link sets up down, and the telescopic link of face lid installation cylinder is connected with the face lid and gets the stub bar, and face lid installation cylinder is connected with and is used for driving its second left and right sides displacement motor of activity.
In the above description, preferably, the rivet mounting mechanism includes a rotary table, a rivet vibration plate, a rivet conveying channel, a rivet mounting cylinder, a beer pressing device, a rivet assembly detecting device, and a defective product discharging channel are respectively disposed around the rotary table, the rivet vibration plate is connected to the rotary table through the rivet conveying channel and can convey rivets to the rotary table through the rivet conveying channel, and the rivet assembly detecting device is a fourth CCD detecting device.
In the above description, the defective product discharge mechanism preferably includes a push cylinder and a storage cassette, and the push cylinder and the storage cassette are provided on both sides of the third feeding conveyor.
In the above description, preferably, the medium mounting mechanism includes a medium vibration plate, a medium conveying channel, and a medium mounting cylinder, one end of the medium conveying channel is connected to the medium vibration plate, the other end of the medium conveying channel extends to the third feeding conveyer belt, the medium mounting cylinder is mounted above the third feeding conveyer belt through a tenth mounting bracket, a telescopic rod of the medium mounting cylinder is disposed downward, and a telescopic rod of the medium mounting cylinder is connected to the medium taking head.
In the above description, preferably, the screw mounting mechanism includes a front-rear displacement cylinder and a tightening cylinder, the front-rear displacement cylinder is mounted above the third feeding conveyor belt through an eleventh mounting frame, a telescopic rod of the front-rear displacement cylinder is connected with a front-rear displacement slide, and the tightening cylinder is mounted on the front-rear displacement slide.
The beneficial effects produced by the invention are as follows: by arranging a first base, a second base, a third base and a control panel, a first feeding conveyer belt arranged from left to right is arranged on the first base, a colloid conveying mechanism, a rubber column mounting mechanism, a steel sheet primary inspection device, a semi-finished product carrying manipulator, a moving sheet mounting mechanism, a still sheet mounting mechanism, a spring detection mechanism, an oil dispensing mechanism and a CCD detection module are sequentially arranged along the direction of the first feeding conveyer belt, the semi-finished product carrying manipulator is used for moving a primary inspected semi-finished product onto the moving sheet mounting mechanism, a second feeding conveyer belt arranged from front to back is arranged on the second base, a mounting plate mounting mechanism, a poking-twist mounting mechanism, a face cover mounting mechanism and a rivet mounting mechanism are sequentially arranged along the direction of the second feeding conveyer belt, and a glue dispensing device is arranged between the poking-twist mounting mechanism and the face cover mounting mechanism, the right end of the first feeding conveying belt extends to the rivet installation mechanism, a material moving manipulator is arranged between the first feeding conveying belt and the rivet installation mechanism, a third feeding conveying belt arranged from right to left is arranged on a third base, a steel sheet secondary detection device, a high-pressure testing device, a defective product discharge mechanism, an imprinting device, a medium loading mechanism and a screw loading mechanism are sequentially arranged along the direction of the third feeding conveying belt, and are controlled by a control panel, colloid enters the first feeding conveying belt from the colloid conveying mechanism and passes through the rubber column installation mechanism, the steel sheet primary detection device, the semi-finished product carrying manipulator, the moving sheet installation mechanism, the static sheet installation mechanism, the elastic sheet installation mechanism, the spring detection mechanism, the oil dispensing mechanism, the CCD detection module, the installation plate installation mechanism, the poking and twisting installation mechanism, the surface cover installation mechanism, the rivet installation mechanism, the glue dispensing device, the moving sheet installation mechanism and the screw loading mechanism respectively, the steel sheet secondary detection device, the high-voltage testing device, the defective product discharge mechanism, the impressing device, the medium loading mechanism and the screw loading mechanism are used for assembling and detecting each part, the automation degree is high, the production efficiency is high, time and labor are saved, the product quality is improved, the bad hidden danger of the product is reduced, and the industrial requirement can be met.
Drawings
FIG. 1: is a schematic view of the assembly structure of the embodiment of the present invention;
FIG. 2 is a schematic diagram: is a schematic diagram of a rear-view direction three-dimensional structure of the embodiment of the invention;
FIG. 3: an enlarged schematic structural diagram of a portion a in fig. 1 according to an embodiment of the present invention;
FIG. 4: an enlarged schematic structural diagram of a portion B in fig. 1 according to an embodiment of the present invention;
FIG. 5: an enlarged structural view of a portion C in FIG. 1 according to an embodiment of the present invention;
FIG. 6: an enlarged structural view of a portion D in FIG. 2 according to an embodiment of the present invention;
FIG. 7: an enlarged structural view of part E in FIG. 2 according to an embodiment of the present invention;
description of the figures: 10-a first base, 11-a first feeding conveyer belt, 12-a semi-finished product carrying manipulator, 13-a CCD detection module, 14-a second base, 15-a second feeding conveyer belt, 16-a third base, 17-a third feeding conveyer belt, 20-a colloid conveying mechanism, 201-a colloid vibration disk, 202-a colloid conveying channel, 203-a colloid conveying cylinder, 204-a first mounting rack, 205-a first front and back displacement motor, 21-a glue column mounting mechanism, 211-a glue column vibration disk, 213-a glue column mounting cylinder, 214-a second mounting rack, 215-a second front and back displacement motor, 22-a steel-wire sheet mounting mechanism, 221-a steel-wire sheet vibration disk, 222-a steel-wire sheet conveying channel, 223-a steel-wire sheet mounting cylinder, 224-a third mounting rack, 225-a third front and back displacement motor, 226-a first upper and lower driving cylinder, 23-a steel sheet primary inspection device, 24-a moving sheet installation mechanism, 241-a moving sheet vibration disc, 242-a moving sheet conveying channel, 243-a moving sheet installation cylinder, 244-a fourth installation frame, 245-a fourth front and back displacement motor, 246-a second upper and lower driving cylinder, 25-a static sheet installation mechanism, 251-a static sheet vibration disc, 252-a static sheet conveying channel, 253-a static sheet installation cylinder, 254-a fifth installation frame, 255-a fifth front and back displacement motor, 256-a third upper and lower driving cylinder, 26-an elastic sheet installation mechanism, 263-an elastic sheet vibration disc, 263-an elastic sheet installation cylinder, 264-a sixth installation frame, 265-a sixth front and back displacement motor and 266-a fourth upper and down driving cylinder, 27-spring mounting mechanism, 271-spring vibration plate, 273-spring mounting cylinder, 274-seventh mounting rack, 30-mounting plate mounting mechanism, 301-mounting plate vibration plate, 302-mounting plate conveying channel, 31-toggle mounting mechanism, 311-toggle vibration plate, 312-toggle conveying channel, 314-eighth mounting rack, 315-first left and right displacement motor, 32-surface cover mounting mechanism, 321-surface cover vibration plate, 322-surface cover conveying channel, 323-surface cover mounting cylinder, 324-ninth mounting rack, 33-rivet mounting mechanism, 331-rotary plate, 332-rivet vibration plate, 334-rivet mounting cylinder, 335-beer pressing device, 336-rivet assembly detection device, 337-defective product discharging channel, 34-glue dispensing device, 35-material moving manipulator, 40-steel sheet secondary detection device, 41-high-pressure test device, 42-defective product discharging mechanism, 43-stamping device, 44-medium mounting mechanism, 441-medium vibration plate, 45-screw mounting mechanism, 453-front and back displacement cylinder, 46-451 discharge port.
Detailed Description
To more clearly illustrate the structural features, technical means, and specific objects and functions attained by the present invention, the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments:
in this embodiment: as shown in fig. 1-7, the full-automatic switch assembling machine comprises a first machine base 10, a second machine base 14, a third machine base 16 and a control panel, wherein a first feeding conveyer 11 arranged from left to right is arranged on the first machine base 10, a colloid conveying mechanism 20, a colloid column mounting mechanism 21, a lacing film mounting mechanism 22, a steel sheet primary inspection device 23, a semi-finished product carrying manipulator 12, a moving sheet mounting mechanism 24, a still sheet mounting mechanism 25, a spring sheet mounting mechanism 26, a spring mounting mechanism 27, a spring detection mechanism, an oil dispensing mechanism and a CCD detection module 13 are sequentially arranged along the direction of the first feeding conveyer 11, the steel sheet primary inspection device 23 is a first CCD detection device, the semi-finished product carrying manipulator 12 is used for moving a primarily inspected semi-finished product to the moving sheet mounting mechanism 24, the spring detection mechanism comprises a pressing cylinder and a pressing head, the oil dispensing mechanism comprises an oil conveying pipe and an oil outlet head, the CCD detection module 13 is a second CCD detection device, the second machine base 14 is provided with a second feeding conveyer belt 15 which is arranged from front to back, an installation plate installation mechanism 30, a poking and twisting installation mechanism 31, a surface cover installation mechanism 32 and a rivet installation mechanism 33 are sequentially arranged along the direction of the second feeding conveyer belt 15, a glue dispensing device 34 is arranged between the poking and twisting installation mechanism 31 and the surface cover installation mechanism 32, the right end of the first feeding conveyer belt 11 extends to the rivet installation mechanism 33, a material moving manipulator 35 is arranged between the first feeding conveyer belt 11 and the rivet installation mechanism 33, a third feeding conveyer belt 17 which is arranged from right to left is arranged on the third machine base 16, a steel sheet secondary detection device 40, a high-pressure test device 41, a defective product discharge mechanism 42, an embossing device 43, a medium loading mechanism 44 and a screw loading mechanism 45 are sequentially arranged along the direction of the third feeding conveyer belt 17, the rear end of the second feeding conveyer belt 15 is connected with the steel sheet secondary detection device 40, a discharge hole 46 is formed in the left end of the third feeding conveying belt 17, the second steel sheet detection device 40 is a third CCD detection device, and the imprinting device 43 is used for imprinting numbers of switches;
the colloid conveying mechanism 20 comprises a colloid vibration disc 201, a colloid conveying channel 202 and a colloid conveying cylinder 203, one end of the colloid conveying channel 202 is connected with the colloid vibration disc 201, the other end of the colloid conveying channel 202 extends to the first feeding conveying belt 11, the colloid conveying cylinder 203 is installed above the first feeding conveying belt 11 through a first mounting frame 204, a telescopic rod of the colloid conveying cylinder 203 is arranged downwards, the telescopic rod of the colloid conveying cylinder 203 is connected with a colloid taking head, and the colloid conveying cylinder 203 is connected with a first front-back displacement motor 205 for driving the colloid conveying cylinder to move front and back;
the glue column mounting mechanism 21 comprises a glue column vibration disc 211, a glue column conveying channel and a glue column mounting air cylinder 213, one end of the glue column conveying channel is connected with the glue column vibration disc 211, the other end of the glue column conveying channel extends to the first feeding conveying belt 11, the glue column mounting air cylinder 213 is mounted above the first feeding conveying belt 11 through a second mounting frame 214, a telescopic rod of the glue column mounting air cylinder 213 is arranged downwards, a telescopic rod of the glue column mounting air cylinder 213 is connected with a glue column material taking head, and the glue column mounting air cylinder 213 is connected with a second front and back displacement motor 215 for driving the glue column mounting air cylinder to move front and back;
the three steel sheet mounting mechanisms 22 are arranged side by side along the direction of the first feeding conveying belt 11, each steel sheet mounting mechanism comprises a steel sheet vibration disc 221, a steel sheet conveying channel 222 and a steel sheet mounting cylinder 223, one end of each steel sheet conveying channel 222 is connected with the corresponding steel sheet vibration disc 221, the other end of each steel sheet conveying channel 222 extends to the first feeding conveying belt 11, each steel sheet mounting cylinder 223 is mounted above the corresponding first feeding conveying belt 11 through a third mounting frame 224, telescopic rods of the steel sheet mounting cylinders 223 are arranged downwards, telescopic rods of the steel sheet mounting cylinders 223 are connected with steel sheet taking heads, the upper ends of the steel sheet mounting cylinders 223 are provided with first up-and-down driving cylinders 226 for driving the steel sheet mounting cylinders to move up and down, and the first up-and-down cylinders are connected with third front-and-back displacement motors 225 for driving the steel sheet mounting cylinders to move up and down;
the number of the moving plate mounting mechanisms 24 is two, each moving plate mounting mechanism 24 comprises a moving plate vibration disc 241, a moving plate conveying channel 242 and a moving plate mounting air cylinder 243, one end of each moving plate conveying channel 242 is connected with the corresponding moving plate vibration disc 241, the other end of each moving plate conveying channel 242 extends to the corresponding first feeding conveying belt 11, each moving plate mounting air cylinder 243 is mounted above the corresponding first feeding conveying belt 11 through a fourth mounting frame 244, the telescopic rod of each moving plate mounting air cylinder 243 is arranged downwards, the telescopic rod of each moving plate mounting air cylinder 243 is connected with a moving plate taking head, the upper end of each moving plate mounting air cylinder 243 is provided with a second up-and-down driving air cylinder 246 for driving the moving plates to move up and down, and each second up-and-down driving air cylinder 246 is connected with a fourth front-and-back displacement motor 245 for driving the moving plates to move up and down;
the still mounting mechanism 25 comprises a still vibration disc 251, a still conveying channel 252 and a still mounting cylinder 253, one end of the still conveying channel 252 is connected with the still vibration disc 251, the other end of the still conveying channel 252 extends to the first feeding conveying belt 11, the still mounting cylinder 253 is mounted above the first feeding conveying belt 11 through a fifth mounting frame 254, a telescopic rod of the still mounting cylinder 253 is arranged downwards, a telescopic rod of the still mounting cylinder 253 is connected with a still taking head, a third up-and-down driving cylinder 256 for driving the still mounting cylinder 253 to move up and down is arranged at the upper end of the still mounting cylinder 253, and the third up-and-down driving cylinder 256 is connected with a fifth front-and-rear displacement motor 255 for driving the third up-and-down driving cylinder to move front and rear;
the elastic sheet mounting mechanism 26 comprises an elastic sheet vibration disc 261, an elastic sheet conveying channel and an elastic sheet mounting cylinder 263, one end of the elastic sheet conveying channel is connected with the elastic sheet vibration disc 261, the other end of the elastic sheet conveying channel extends to the first feeding conveying belt 11, the elastic sheet mounting cylinder 263 is mounted above the first feeding conveying belt 11 through a sixth mounting frame 264, a telescopic rod of the elastic sheet mounting cylinder 263 is arranged downwards, the telescopic rod of the elastic sheet mounting cylinder 263 is connected with an elastic sheet taking head, a fourth up-and-down driving cylinder 266 used for driving the elastic sheet mounting cylinder 263 to move up and down is arranged at the upper end of the elastic sheet mounting cylinder 263, and the fourth up-and-down driving cylinder 266 is connected with a sixth front-and-back displacement motor 265 used for driving the elastic sheet mounting cylinder to move up and down;
the spring installation mechanism 27 comprises a spring vibration disc 271, a spring conveying channel and a spring installation air cylinder 273, one end of the spring conveying channel is connected with the spring vibration disc 271, the other end of the spring conveying channel extends to the first feeding conveying belt 11, the spring installation air cylinder 273 is installed above the first feeding conveying belt 11 through a seventh installation frame 274, a telescopic rod of the spring installation air cylinder 273 is arranged downwards, a telescopic rod of the spring installation air cylinder 273 is connected with a spring material taking head, and the spring installation air cylinder 273 is connected with a seventh front and back displacement motor for driving the spring installation air cylinder 273 to move front and back;
the mounting plate mounting mechanism 30 comprises a mounting plate vibration disc 301 and a mounting plate conveying channel 302, one end of the mounting plate conveying channel 302 is connected with the mounting plate vibration disc 301, and the other end of the mounting plate conveying channel 302 extends to the second feeding conveyer belt 15;
the toggle mounting mechanism 31 comprises a toggle vibrating disc 311, a toggle conveying channel 312 and a toggle mounting cylinder, one end of the toggle conveying channel 312 is connected with the toggle vibrating disc 311, the other end of the toggle conveying channel 312 extends to the second feeding conveying belt 15, the toggle mounting cylinder is mounted above the second feeding conveying belt 15 through an eighth mounting frame 314, a telescopic rod of the toggle mounting cylinder is arranged downwards, the telescopic rod of the toggle mounting cylinder is connected with a toggle material taking head, and the toggle mounting cylinder is connected with a first left-right displacement motor 315 for driving the left-right movement of the toggle mounting cylinder;
the surface cover mounting mechanism 32 comprises a surface cover vibrating disc 321, a surface cover conveying channel 322 and a surface cover mounting air cylinder 323, one end of the surface cover conveying channel 322 is connected with the surface cover vibrating disc 321, the other end of the surface cover conveying channel 322 extends to the second feeding conveying channel, the surface cover mounting air cylinder 323 is mounted above the second feeding conveying belt 15 through a ninth mounting frame 324, a telescopic rod of the surface cover mounting air cylinder 323 is arranged downwards, a telescopic rod of the surface cover mounting air cylinder 323 is connected with a surface cover taking head, and the surface cover mounting air cylinder 323 is connected with a second left-right displacement motor for driving the surface cover mounting air cylinder 323 to move left and right;
the rivet installation mechanism 33 comprises a rotary table 331, a rivet vibration disc 332, a rivet conveying channel, a rivet installation air cylinder 334, a beer pressing device 335, a rivet assembly detection device 336 and a defective product discharge channel 337 are respectively arranged on the periphery of the rotary table 331, the rivet vibration disc 332 is connected with the rotary table 331 through the rivet conveying channel and can convey rivets to the rotary table 331 through the rivet conveying channel, and the rivet assembly detection device 336 is a fourth CCD detection device;
the defective product discharge mechanism 42 includes a pushing cylinder and a receiving box, which are respectively disposed on both sides of the third feeding conveyor 17;
the medium installation mechanism 44 comprises a medium vibration disc 441, a medium conveying channel and a medium installation cylinder, one end of the medium conveying channel is connected with the medium vibration disc 441, the other end of the medium conveying channel extends to the third feeding conveying belt 17, the medium installation cylinder is installed above the third feeding conveying belt 17 through a tenth installation frame, an expansion rod of the medium installation cylinder is arranged downwards, and the expansion rod of the medium installation cylinder is connected with a medium taking head;
the screw loading mechanism 45 comprises a front and rear displacement cylinder 451 and a tightening cylinder, the front and rear displacement cylinder 451 is mounted above the third feeding conveyor belt 17 through an eleventh mounting frame, a front and rear displacement slide 453 is connected to an expansion link of the front and rear displacement cylinder 451, and the tightening cylinder is mounted on the front and rear displacement slide 453.
When the device is used, the device is controlled by a control panel, colloid enters the first feeding conveyer belt 11 from the colloid conveying mechanism 20 and passes through the colloid column mounting mechanism 21, the steel sheet mounting mechanism 22, the steel sheet primary detection device 23, the semi-finished product carrying manipulator 12, the moving sheet mounting mechanism 24, the still sheet mounting mechanism 25, the elastic sheet mounting mechanism 26, the spring mounting mechanism 27, the spring detection mechanism, the oil dispensing mechanism, the CCD detection device, the mounting plate mounting mechanism 30, the toggle mounting mechanism 31, the surface cover mounting mechanism 32, the rivet mounting mechanism 33, the glue dispensing device 34, the steel sheet secondary detection device 40, the high-pressure test device 41, the defective product discharge mechanism 42, the imprinting device 43, the medium mounting mechanism 44 and the screw mounting mechanism 45 respectively to assemble and detect each component, the automation degree is high, the production efficiency is high, the time and labor are saved, the product quality is improved, the defective hidden danger of the product is reduced, and the industrial requirements can be met.
The above description is only for the preferred embodiment of the present invention and is not intended to limit the present invention, so that any modifications, equivalents, improvements, etc. made to the above embodiment according to the present invention are within the scope of the present invention.
Claims (5)
1. Full-automatic kludge of switch, including first frame, second frame, third frame and control panel, its characterized in that: the automatic feeding device is characterized in that a first feeding conveying belt arranged from left to right is arranged on the first base, a colloid conveying mechanism, a rubber column mounting mechanism, a steel sheet primary inspection device, a semi-finished product carrying manipulator, a moving sheet mounting mechanism, a still sheet mounting mechanism, a spring detection mechanism, an oil dispensing mechanism and a CCD detection device are sequentially arranged along the direction of the first feeding conveying belt, a second feeding conveying belt arranged from front to back is arranged on the second base, a mounting plate mounting mechanism, a toggle mounting mechanism, a surface cover mounting mechanism and a rivet mounting mechanism are sequentially arranged along the direction of the second feeding conveying belt, the right end of the first feeding conveying belt extends to the rivet mounting mechanism, a material moving manipulator is arranged between the first feeding conveying belt and the rivet mounting mechanism, a third feeding conveying belt arranged from right to left is arranged on the third base, a steel sheet secondary inspection device, a high-pressure testing device, a defective product discharging mechanism, an embossing device, a medium mounting mechanism and a screw mounting mechanism are sequentially arranged along the direction of the third feeding conveying belt, the rear end of the second feeding conveying belt is connected with the steel sheet secondary inspection device, and a discharge hole is arranged at the left end of the third feeding conveying belt; the colloid conveying mechanism comprises a colloid vibrating disk, a colloid conveying channel and a colloid conveying cylinder, one end of the colloid conveying channel is connected with the colloid vibrating disk, the other end of the colloid conveying channel extends to a first feeding conveying belt, the colloid conveying cylinder is installed above the first feeding conveying belt through a first installation frame, a telescopic rod of the colloid conveying cylinder is arranged downwards, a telescopic rod of the colloid conveying cylinder is connected with a colloid taking head, and the colloid conveying cylinder is connected with a first front-back displacement motor for driving the colloid conveying cylinder to move front and back; the glue column mounting mechanism comprises a glue column vibration disc, a glue column conveying channel and a glue column mounting air cylinder, one end of the glue column conveying channel is connected with the glue column vibration disc, the other end of the glue column conveying channel extends to the first feeding conveying belt, the glue column mounting air cylinder is mounted above the first feeding conveying belt through a second mounting frame, a telescopic rod of the glue column mounting air cylinder is arranged downwards, the telescopic rod of the glue column mounting air cylinder is connected with a glue column material taking head, and the glue column mounting air cylinder is connected with a second front and back displacement motor for driving the glue column mounting air cylinder to move front and back; the three steel sheet mounting mechanisms are arranged side by side along the direction of the first feeding conveying belt, each steel sheet mounting mechanism comprises a steel sheet vibration disc, a steel sheet conveying channel and a steel sheet mounting cylinder, one end of each steel sheet conveying channel is connected with the corresponding steel sheet vibration disc, the other end of each steel sheet conveying channel extends to the corresponding first feeding conveying belt, each steel sheet mounting cylinder is mounted above the corresponding first feeding conveying belt through a third mounting frame, a telescopic rod of each steel sheet mounting cylinder is arranged downwards, the telescopic rod of each steel sheet mounting cylinder is connected with a steel sheet taking head, the upper end of each steel sheet mounting cylinder is provided with a first up-down driving cylinder for driving the corresponding steel sheet mounting cylinder to move up and down, and the first up-down cylinder is connected with a third front-back displacement motor for driving the corresponding first up-down cylinder to move up and down; the two moving plate mounting mechanisms are arranged, each moving plate mounting mechanism comprises a moving plate vibrating disc, a moving plate conveying channel and a moving plate mounting air cylinder, one end of each moving plate conveying channel is connected with the moving plate vibrating disc, the other end of each moving plate conveying channel extends to the first feeding conveying belt, each moving plate mounting air cylinder is mounted above the first feeding conveying belt through a fourth mounting frame, a telescopic rod of each moving plate mounting air cylinder is arranged downwards, the telescopic rod of each moving plate mounting air cylinder is connected with a moving plate taking head, the upper end of each moving plate mounting air cylinder is provided with a second up-and-down driving air cylinder for driving the moving plate mounting air cylinder to move up and down, and the second up-and-down driving air cylinder is connected with a fourth front-and-back displacement motor for driving the moving plate mounting air cylinder to move front and back; still installation mechanism includes still vibrations dish, still transfer passage and still installation cylinder, still transfer passage's one end is connected with still vibrations dish, still transfer passage's the other end stretches to first feeding web, still installation cylinder installs in first feeding web top through fifth mounting bracket, still installation cylinder telescopic link sets up down, still installation cylinder's telescopic link is connected with the still and gets the stub bar, and still installation cylinder upper end is equipped with and is used for driving its third of activity from top to bottom and drives actuating cylinder, it is connected with the fifth front and back displacement motor that is used for driving its front and back activity about the third drives actuating cylinder about the third.
2. The full-automatic switch assembling machine according to claim 1, characterized in that: the shell fragment installation mechanism includes the shell fragment vibrations dish, shell fragment transfer passage and shell fragment installation cylinder, shell fragment transfer passage's one end is connected with the shell fragment vibrations dish, shell fragment transfer passage's the other end stretches to first feeding web, shell fragment installation cylinder is installed in first feeding web top through sixth mounting bracket, shell fragment installation cylinder telescopic link sets up down, the telescopic link of shell fragment installation cylinder is connected with the shell fragment and gets the stub bar, and shell fragment installation cylinder upper end is equipped with and is used for driving its fourth of activity from top to bottom and drives actuating cylinder, the fourth drives actuating cylinder from top to bottom and is connected with and is used for driving its front and back displacement motor around the sixth of activity.
3. The full-automatic switch assembling machine according to claim 1, characterized in that: spring mounting mechanism includes spring vibrations dish, spring transfer passage and spring mounting cylinder, and spring transfer passage's one end is connected with the spring vibrations dish, and spring transfer passage's the other end stretches to first feeding conveyer belt, and the spring mounting cylinder is installed in first feeding conveyer belt top through seventh mounting bracket, and spring mounting cylinder telescopic link sets up down, and the telescopic link of spring mounting cylinder is connected with the spring and gets the stub bar, and the spring mounting cylinder is connected with and is used for driving its front and back displacement motor around the seventh of activity.
4. The full-automatic switch assembling machine according to claim 1, characterized in that: the mounting plate mounting mechanism comprises a mounting plate vibration disc and a mounting plate conveying channel, one end of the mounting plate conveying channel is connected with the mounting plate vibration disc, and the other end of the mounting plate conveying channel extends to the second feeding conveying belt.
5. The full-automatic switch assembling machine according to claim 1, characterized in that: dial and turn round installation mechanism including dialling to turn round the vibrations dish, dial to turn round transfer passage and dial and turn round the installation cylinder, dial to turn round transfer passage's one end and dial to turn round the vibrations dish and be connected, dial to turn round transfer passage's the other end and stretch to second feeding conveyer belt, dial to turn round the installation cylinder and install in second feeding conveyer belt top through eighth mounting bracket, dial to turn round installation cylinder telescopic link down and set up, dial to turn round the telescopic link of installation cylinder and be connected with to dial and turn round the material head of getting, and dial to turn round the installation cylinder and be connected with and be used for driving its first left and right sides displacement motor of activity.
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| CN202210227482.9A CN114536002B (en) | 2022-03-08 | 2022-03-08 | Full-automatic switch assembling machine |
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| CN202210227482.9A CN114536002B (en) | 2022-03-08 | 2022-03-08 | Full-automatic switch assembling machine |
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| CN114536002A CN114536002A (en) | 2022-05-27 |
| CN114536002B true CN114536002B (en) | 2023-02-03 |
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| CN209140295U (en) * | 2018-11-22 | 2019-07-23 | 昆山瑞弘测控自动化设备有限公司 | Gate controlled switch kludge |
| CN210549454U (en) * | 2019-09-15 | 2020-05-19 | 苏州杰纳汽车零部件有限公司 | O-shaped ring assembly module of quick connector for crankcase ventilation pipe |
| CN212858498U (en) * | 2020-09-04 | 2021-04-02 | 福鼎市明威机械有限公司 | Automatic assembly line of carburetor |
-
2022
- 2022-03-08 CN CN202210227482.9A patent/CN114536002B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10180577A (en) * | 1996-10-31 | 1998-07-07 | Shin Caterpillar Mitsubishi Ltd | Bearing assembling device, and its assembly jig and assembly robot |
| CN102626863A (en) * | 2012-05-11 | 2012-08-08 | 广东升威电子制品有限公司 | Automatic assembling equipment for silica gel switch of encoder |
| CN205363230U (en) * | 2015-12-21 | 2016-07-06 | 边木自动化设备(上海)有限公司 | Braking system brake lamp switch automatic assembly production line |
| CN108687512A (en) * | 2017-04-11 | 2018-10-23 | 鸿准精密模具（昆山）有限公司 | Automatic assembling device |
| CN107808791A (en) * | 2017-11-20 | 2018-03-16 | 东莞理工学院 | A kind of button switch automatic assembling |
| CN209140295U (en) * | 2018-11-22 | 2019-07-23 | 昆山瑞弘测控自动化设备有限公司 | Gate controlled switch kludge |
| CN210549454U (en) * | 2019-09-15 | 2020-05-19 | 苏州杰纳汽车零部件有限公司 | O-shaped ring assembly module of quick connector for crankcase ventilation pipe |
| CN212858498U (en) * | 2020-09-04 | 2021-04-02 | 福鼎市明威机械有限公司 | Automatic assembly line of carburetor |
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| Publication number | Publication date |
|---|---|
| CN114536002A (en) | 2022-05-27 |
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Effective date of registration: 20230117 Address after: Yayao Luhuadeng Industrial Zone, Huaide Community, Humen Town, Dongguan City, Guangdong Province, 523000 Applicant after: DONGGUAN PINYI AUTOMATION TECHNOLOGY Co.,Ltd. Address before: 523000 No. 4, Yayao industrial Second Road, Humen Town, Dongguan City, Guangdong Province Applicant before: Dongguan Pinyi Electronic Technology Co.,Ltd. |
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