CN210146909U

CN210146909U - Multi-station mistake-proof leak-proof automatic binding system

Info

Publication number: CN210146909U
Application number: CN201920924251.7U
Authority: CN
Inventors: 蒋广君; 吴大林; 李连明; 王为龙
Original assignee: Yijing Shanghai Hardware Products Co ltd
Current assignee: Yijing Shanghai Hardware Products Co ltd
Priority date: 2019-06-19
Filing date: 2019-06-19
Publication date: 2020-03-17
Anticipated expiration: 2029-06-19

Abstract

The utility model provides an automatic binding system of multistation mistake proofing leak protection, sets up in the rotatory module at center and encircles and set up in at least a material loading module, riveting module, material returned module around it, set up a plurality of riveting tools and the product quality inspection mechanism on rotatory module, wherein: the product quality inspection mechanism is respectively connected with each module and sends out a braking instruction according to a product inspection result; this device has mistake proofing leak protection mechanism, can inhale many nails in step and work efficiency reaches 40 ~ 50 pieces per minute.

Description

Multi-station mistake-proof leak-proof automatic binding system

Technical Field

The utility model relates to a technique in the panel processing field specifically is an automatic binding system of multistation mistake proofing leak protection.

Background

With the development of industry, new materials such as aluminum alloy, high-strength steel and the like are gradually applied to various industries in society, and the requirements on the connection technology and the process of the plate are higher and higher. The existing press-fitting system has low automation degree, needs a station accurately aligned, and is easy to miss in the manual operation process.

SUMMERY OF THE UTILITY MODEL

The utility model discloses it is not enough to the above-mentioned that prior art exists, provides an automatic binding system of multistation mistake proofing leak protection, has mistake proofing leak protection mechanism, can inhale a plurality of different kinds of nails and work efficiency in step and can realize more than 50 per minute.

The utility model discloses a realize through following technical scheme:

the utility model relates to an automatic binding system of multistation mistake proofing leak protection, include: set up in the rotatory module at center and encircle and set up in at least a material loading module, riveting module, material returned module around it, set up a plurality of riveting tools and the product quality inspection mechanism on rotatory module, wherein: the product quality inspection mechanism is respectively connected with each module and sends out a braking instruction according to a product inspection result.

Drawings

FIG. 1 is a general schematic view of the present invention;

FIG. 2 is a schematic view of a rotary module;

FIGS. 3a and 3b are schematic views of a feeding module;

FIG. 4a is a schematic view of a malposition mechanism; FIG. 4b is a schematic view of the turning block;

FIG. 5 is a schematic view of a suction nozzle mechanism;

FIG. 6 is a schematic view of a riveting module;

FIG. 7 is a schematic view of a press-fitting process;

FIG. 8 is a schematic view of a riveting jig;

FIG. 9 is a schematic view of a stripper bar;

FIG. 10 is a schematic view of a material return process;

FIG. 11 is a schematic view of a platen;

FIG. 12 is a schematic view of a product quality inspection mechanism;

FIG. 13 is a schematic view of a product quality inspection mechanism.

Detailed Description

As shown in fig. 1, the multi-station mistake-proof and leak-proof automatic nailing system according to the present embodiment comprises: set up in the rotatory module 1 at center and encircle the material loading module 2 that sets up a cylinder rivet around it, the material loading module 3 of two circular cone rivets, riveting module 4, material returned module 5, set up a plurality of riveting tool 6 and product quality inspection mechanism 10 on rotatory module 1, wherein: the product quality inspection mechanism 10 is respectively connected with each module and sends out a braking instruction according to the product inspection result.

As shown in fig. 2, the rotating module 1 includes: a rotating disk 101, and a motor 102 and a cam divider 103 provided at the bottom of the rotating disk 101, wherein: cam dividers 103 are respectively connected to the central axis of the rotary plate 101 and the motor 102 to effect rotation and positioning of the rotary plate 101.

As shown in fig. 3a and 3b, the feeding module 2 includes: circular oscillation feed mechanism 201, with the straight shake that circular oscillation feed mechanism 201 links to each other arrange mechanism 202 and dislocation mechanism 203, set up triaxial module 205 and suction nozzle mechanism 206 on frame 204, wherein: the rivets are sequenced by the circular oscillation material distributing mechanism 201 and then enter the direct vibration arranging mechanism 202, and the dislocation mechanism 203 unifies the rivet directions, then sucks a plurality of rivets at one time by the suction nozzle mechanism 206, moves the rivets to the corresponding positions above the riveting jig 6 and then performs blanking.

As shown in fig. 4, the misalignment mechanism 203 includes: driving motor 2031, shifting block 2032 and turning block 2033, wherein: two ends of the shifting head 2032 are respectively connected with the driving motor 2031 and the turning block 2033 to turn the rivet in a uniform direction.

The middle part of the turning block 2033 is provided with a two-way special-shaped passing path I, and the direction of the rivet is reversed through the passing path I.

As shown in fig. 5, the suction nozzle mechanism 206 includes: the housing 2061 and a plurality of pairs of suction nozzle units fixedly disposed therein, each pair of suction nozzle units including: a vacuum pump group 2062 and a suction nozzle row 2063, wherein: the vacuum pump set 2062 is selectively communicated with the suction nozzle row 2063, and when the riveting jig 6 rotates to the station through the rotating module 1, the corresponding vacuum pump in the vacuum pump set 2062 is controlled through the control mechanism to realize the positioning and placement of nails.

As shown in fig. 6, the riveting die set 4 includes: base 401 and through guiding mechanism 402 activity set up briquetting 405 on the base, set up in the riveting base 403 of base 401 bottom, wherein: the pressing block 405 is connected with a press (not shown in the figure), and the riveting jig 6 is rotated to the station through the rotating module 1, and then the press is controlled by the control mechanism to realize press mounting.

The pressure block 405 is provided with a sensor 404, and the sensor 404 is connected with a control mechanism to output pressure information, so that the control mechanism can perform closed-loop control on the press.

As shown in fig. 7 and 8, the riveting jig 6 includes: upper and

lower cover plates

601, 602 and an intermediate movable plate 603, wherein: the middle movable plate 603 and the lower cover plate 602 are connected through a guide post guide sleeve 604 and a spring 605, and the rivet 9 and the plate 8 are sequentially arranged between the middle movable plate 603 and the upper cover plate 601.

As shown in fig. 8, a material returning rod 606 is movably disposed in the middle movable plate 603, the top of the material returning rod 606 contacts with the plate 8, and the bottom thereof contacts with the lower cover plate 602 through an elastic member.

The material returning rods 606 are respectively arranged below the rivet preset hole positions of the corresponding plates 8, and the number of the material returning rods is the same as that of the nails.

As shown in fig. 9, the material returning rod 606 includes: a set end 6061 for rivet guiding and a top shoulder 6062 for material return, wherein: the outer diameter of the positioning end 6061 is smaller than the inner diameter of the rivet hole, and a wedge-shaped guide port is arranged outside the positioning end 6061, so that the rivet 9 can quickly fall into a preset position of the plate 8 by virtue of self gravity after being released by the suction nozzle mechanism 206; the upper surface of the top shoulder 6062 selectively contacts with the lower surface of the middle movable plate 603, when the middle movable plate 603 moves downward, the material returning rod 606 moves upward due to the elastic member and the positioning end 6061 provides upward supporting force for the rivet, until the positioning end 6061 pushes the plate 8 with the rivet 9 out of the middle movable plate 603 to realize material returning when the top shoulder 6062 does not move relative to the middle movable plate 603 after contacting with the middle movable plate 603.

The middle movable plate 603 includes: upper die plate 6031, middle die plate 6033 and lower die plate 6034, wherein: the upper template 6031 is disposed on the plate 8, and the middle template 6033 and the lower template 6034 are disposed below the plate 8, respectively.

As shown in fig. 10 and 11, the material returning module 5 includes: a lower pressure cylinder 502 and a lower pressure plate 503 arranged on the material returning frame 501, wherein: after the riveting jig 6 rotates to the station through the rotating module 1, the lower pressure cylinder 502 is controlled by the control mechanism to drive the pressing plate 503 to press down, and the material returning rod 606 is used for separating and returning the middle movable plate 603 from the plate 8.

As shown in fig. 12, the pressure plate 503 is provided with a hollow 5031 and a through hole 5032, which are located to avoid the rivet 9, that is, the pressure plate 503 only applies pressure to the upper mold plate 6031 during pressing.

As shown in fig. 13, the product quality inspection mechanism 10 includes: an insulating frame 1001, a detection electrode 1002 arranged inside the insulating frame 1001, a touch sensor 1003 connected with the detection electrode, and a controller 1004, wherein: the detection electrode 1002 is in contact with the plate 8 and/or the rivet 9 through a specific position arranged in the insulating rack 1001, the plurality of contact sensors 1003 respectively acquire resistance values and/or capacitance values on the corresponding detection electrode 1002 and output the resistance values and/or the capacitance values to the controller 1004, the controller 1004 judges the press-fitting quality of the rivet 9 according to the acquired signals, and when the judgment fails, the controller respectively sends termination instructions to the feeding modules 2 and 3, the riveting module 4, the material returning module 5 and the rotating module 1 so as to stop production detection.

The foregoing embodiments may be modified in various ways by those skilled in the art without departing from the spirit and scope of the present invention, which is not limited by the above embodiments but is to be accorded the full scope defined by the appended claims, and all such modifications and variations are within the scope of the invention.

Claims

1. The utility model provides an automatic binding system of multistation mistake proofing leak protection which characterized in that includes: set up in the rotatory module at center and encircle and set up in at least a material loading module, riveting module, material returned module around it, set up a plurality of riveting tools and the product quality inspection mechanism on rotatory module, wherein: the product quality inspection mechanism is respectively connected with each module;

the riveting tool include: upper and lower apron and middle fly leaf, wherein: the middle movable plate and the lower cover plate are connected through a guide pillar and a guide sleeve and a spring, and the rivet and the plate are sequentially arranged between the middle movable plate and the upper cover plate;

the middle movable plate is movably provided with a material returning rod, the top of the material returning rod is contacted with the plate, and the bottom of the material returning rod is contacted with the lower cover plate through an elastic piece.

2. The multi-station mistake proofing leak proofing automatic stapling system according to claim 1, wherein the feeding module comprises: circular oscillation feed mechanism, with the continuous straight shake arrangement mechanism and the dislocation mechanism of circular oscillation feed mechanism, set up triaxial module and suction nozzle mechanism in the frame, wherein: the rivets are sequenced by the circular oscillating material distributing mechanism and then enter the direct-vibration arranging mechanism.

3. The multi-station mistake proofing leak proofing automatic stapling system according to claim 1, wherein the riveting die set comprises: base and set up briquetting on the base, set up in the riveting base of base bottom through the guiding mechanism activity, wherein: the pressing block is connected with the pressing machine.

4. The multi-station mistake proofing leak proofing automatic stapling system according to claim 1, wherein the material returning module comprises: and the lower pressure cylinder and the lower pressure plate are arranged on the material returning frame.

5. The multi-station mistake proofing leak proofing automatic stapling system according to claim 1, wherein the rotary die set comprises: the rotary disk and set up motor and the cam wheel splitter in the rotary disk bottom, wherein: the cam divider is respectively connected with the central shaft of the rotating disc and the motor to realize the rotation and the positioning of the rotating disc.

6. The multi-station mistake proofing leak proofing automatic stapling system according to claim 2, wherein the dislocation mechanism comprises: driving motor, shifting block and upset piece, wherein: two ends of the shifting head are respectively connected with the driving motor and the turnover block to uniformly turn over the rivet.

7. The multi-station mistake proofing leak proofing automatic stapling system according to claim 2, wherein the suction nozzle mechanism comprises: casing and fixed a plurality of pairs of suction nozzle unit that set up wherein, every pair of suction nozzle unit includes: vacuum pump package and suction nozzle row, wherein: the vacuum pump set is selectively communicated with the suction nozzle row.

8. The multi-station mistake proofing leak proofing automatic stapling system according to claim 1, wherein the material returning rod comprises: a locating end for guiding the rivet and a top shoulder for returning the material.

9. The multi-station mistake proofing leak proofing automatic stapling system according to claim 1, wherein the product quality inspection mechanism comprises: the detection electrode is arranged in the insulating rack, and the contact type sensor and the controller are connected with the detection electrode.