CN114525687A - 一种速干保暖校服及制备方法 - Google Patents
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Abstract
本发明公开了一种速干保暖校服及制备方法,速干保暖校服由速干保暖面料制成,所述速干保暖面料包括内面料层和外面料层,所述内面料层和外面料层之间通过胶水粘结,本发明克服了现有技术的不足,该速干保暖面料加工的校服穿着舒适,亲肤性好,且吸汗能力强、速度快,具有较好的保暖性能。
Description
技术领域
本发明涉及校服面料技术领域,具体属于一种速干保暖校服及制备方法。
背景技术
校服是学生的日常服装,具有外观醒目和辨识度高的特点,校服在学生上学期间需要经常性穿着,因此校服的舒适度极为重要,而现有的校服面料较为单一,吸汗性能较差,且干燥速度也较慢;同时校服为了保暖,透气性较差,校服内的水气挥发较慢,使学生穿着后有闷热感,因此需要一种能够速干的保暖校服。
发明内容
本发明的目的是提供一种速干保暖校服及制备方法,克服了现有技术的不足。
为解决上述问题,本发明所采取的技术方案如下:
一种速干保暖校服,由速干保暖面料制成,所述速干保暖面料包括内面料层和外面料层,所述内面料层和外面料层之间通过胶水粘结;
所述外面料层由中空纱线纺织而成,所述中空纱线在纺织前使用处理液浸泡处理;处理方法为:将中空纱线浸入由季铵碱5-8份、2-氨基-1,3,5-三嗪-4,6-二硫醇1-2份、乙二醇15-20份、水80-100份组成的处理液内,加热至30-35℃,保温3-3.5h,然后取出处理后的中空纱线,水洗、烘干即可。
进一步,所述中空纱线由中空聚酯纤维制成。
进一步,所述内面料层由亲肤纱线纺织而成,所述亲肤纱线的加工方法为:将棉纱线浸入30-40℃的含葡萄糖苷酶5wt%的水溶液中,保温反应15-20min,然后捞出送入轧液机,控制轧液率15-25wt%,经80-100℃烘干后,浸入含丙烯酸40wt%、纳米氧化锌1-3wt%的水溶液中20-30min,接着捞出送入轧液机,控制轧液率20-25wt%,然后在60-80℃的臭氧氛围内热处理1-2h,经烘干后,得到亲肤纱线。
进一步,所述胶水为水性干式覆膜胶。
制备速干保暖校服的方法包括以下步骤:在内面料层的表面喷涂厚度50-100um的胶水,然后将外面料层贴附在涂有胶水一侧的内面料层上,经过50-60℃的复合辊挤压后,得到复合面料层,接着使用水刺机将温度50-60℃的水喷射到复合面料层的表面,最后经烘干后,得到速干保暖面料。
本发明与现有技术相比较,本发明的实施效果如下:
1、本发明通过使用处理液对中空纱线进行改性处理,在季铵碱的作用下,中空纱线的表面接枝具有氨基的2-氨基-1,3,5-三嗪-4,6-二硫醇,使中空纱线表面得到活化,从而有效的提高了聚酯材质的中空纱线与胶水的粘结强度,同时外面料层采用中空纱线纺织而成,使外面料层具有保温防寒的效果,从而能够提高校服的保暖性能;
2、本发明通过使用葡萄糖苷酶对棉纱线进行部分分解处理,使棉纱线的硬度得到降低,且使棉纱线表面形成了大量的缺陷结构,使得棉纱线能够吸附大量的丙烯酸和氧化锌纳米粒子,避免了氧化锌纳米粒子无法有效的粘附在棉纱线的表面;而经过臭氧氧化,使丙烯酸与棉纱线、丙烯酸自身发生聚合反应,从而在棉纱线的表面形成具有快速吸水能力的吸水树脂结构,从而提高了内面料层的吸水速度,且内面料层内含有氧化锌纳米粒子,具有抗菌性能。
3、本发明通过水刺处理,避免了胶水对内面料层和外面料层的封闭,使该速干保暖面料依然保持透气性能,有利于内面料层吸收的水分向外扩散。该速干保暖面料加工的校服穿着舒适,亲肤性好,且吸汗能力强、速度快,具有较好的保暖性能。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
速干保暖校服采用速干保暖面料制成,速干保暖面料包括内面料层和外面料层,内面料层和外面料层之间通过JL-606水性干式覆膜胶胶水粘结。制备方法包括以下步骤:在内面料层的表面喷涂厚度50um的胶水,然后将外面料层贴附在涂有胶水一侧的内面料层上,经过50℃的复合辊挤压后,得到复合面料层,接着使用水刺机将温度50℃的水喷射到复合面料层的表面,最后经烘干后,得到速干保暖面料,按照FZ/T 60011-2016中的方法对内面料层和外面料层进行剥离实验,剥离强度为12.3N/cm。
其中外面料层由中空聚酯纤维制成的中空纱线纺织而成,中空纱线在纺织前使用处理液浸泡处理;处理方法为:将中空纱线浸入由四乙基氢氧化铵5kg、2-氨基-1,3,5-三嗪-4,6-二硫醇1kg、乙二醇15kg、水80kg组成的处理液内,加热至30℃,保温3h,然后取出处理后的中空纱线,水洗、烘干即可。
而内面料层由亲肤纱线纺织而成,亲肤纱线的加工方法为:将棉纱线浸入30℃的含葡萄糖苷酶5wt%的水溶液中,保温反应15min,然后捞出送入轧液机,控制轧液率15wt%,经80℃烘干后,浸入含丙烯酸40wt%、纳米氧化锌1wt%的水溶液中20min,接着捞出送入轧液机,控制轧液率20wt%,然后在60℃的臭氧氛围内热处理1h,经烘干后,得到亲肤纱线,按照AATCC79-2000测试内面料层的水滴吸收时间为5.3s。
实施例2
速干保暖校服采用速干保暖面料制成,速干保暖面料包括内面料层和外面料层,内面料层和外面料层之间通过JL-606水性干式覆膜胶胶水粘结。制备方法包括以下步骤:在内面料层的表面喷涂厚度100um的胶水,然后将外面料层贴附在涂有胶水一侧的内面料层上,经过60℃的复合辊挤压后,得到复合面料层,接着使用水刺机将温度60℃的水喷射到复合面料层的表面,最后经烘干后,得到速干保暖面料。,按照FZ/T 60011-2016中的方法对内面料层和外面料层进行剥离实验,剥离强度为11.5N/cm
其中外面料层由中空聚酯纤维制成的中空纱线纺织而成,中空纱线在纺织前使用处理液浸泡处理;处理方法为:将中空纱线浸入由四乙基氢氧化铵8kg、2-氨基-1,3,5-三嗪-4,6-二硫醇2kg、乙二醇20kg、水100kg组成的处理液内,加热至35℃,保温3.5h,然后取出处理后的中空纱线,水洗、烘干即可。
而内面料层由亲肤纱线纺织而成,亲肤纱线的加工方法为:将棉纱线浸入40℃的含葡萄糖苷酶5wt%的水溶液中,保温反应20min,然后捞出送入轧液机,控制轧液率25wt%,经100℃烘干后,浸入含丙烯酸40wt%、纳米氧化锌3wt%的水溶液中30min,接着捞出送入轧液机,控制轧液率25wt%,然后在80℃的臭氧氛围内热处理2h,经烘干后,得到亲肤纱线,按照AATCC79-2000测试内面料层的水滴吸收时间为5.1s。
实施例3
速干保暖校服采用速干保暖面料制成,速干保暖面料包括内面料层和外面料层,内面料层和外面料层之间通过JL-606水性干式覆膜胶胶水粘结。制备方法包括以下步骤:在内面料层的表面喷涂厚度60um的胶水,然后将外面料层贴附在涂有胶水一侧的内面料层上,经过60℃的复合辊挤压后,得到复合面料层,接着使用水刺机将温度60℃的水喷射到复合面料层的表面,最后经烘干后,得到速干保暖面料,按照FZ/T 60011-2016中的方法对内面料层和外面料层进行剥离实验,剥离强度为14.4N/cm。
其中外面料层由中空聚酯纤维制成的中空纱线纺织而成,中空纱线在纺织前使用处理液浸泡处理;处理方法为:将中空纱线浸入由四乙基氢氧化铵6kg、2-氨基-1,3,5-三嗪-4,6-二硫醇2kg、乙二醇18kg、水90kg组成的处理液内,加热至35℃,保温3.5h,然后取出处理后的中空纱线,水洗、烘干即可。
而内面料层由亲肤纱线纺织而成,亲肤纱线的加工方法为:将棉纱线浸入40℃的含葡萄糖苷酶5wt%的水溶液中,保温反应20min,然后捞出送入轧液机,控制轧液率20wt%,经80℃烘干后,浸入含丙烯酸40wt%、纳米氧化锌2wt%的水溶液中20min,接着捞出送入轧液机,控制轧液率22wt%,然后在80℃的臭氧氛围内热处理1h,经烘干后,得到亲肤纱线,按照AATCC79-2000测试内面料层的水滴吸收时间为4.8s。
对比例1
与实施例3的区别在于,四乙基氢氧化铵的加入量为0,按照FZ/T60011-2016中的方法对内面料层和外面料层进行剥离实验,剥离强度为9.4N/cm。
对比例2
与实施例3的区别在于,2-氨基-1,3,5-三嗪-4,6-二硫醇的加入量为0,按照FZ/T60011-2016中的方法对内面料层和外面料层进行剥离实验,剥离强度为8.1N/cm。
对比例3
与实施例3的区别在于,葡萄糖苷酶的浓度为0%,按照AATCC79-2000测试内面料层的水滴吸收时间为5.7s。
对比例4
与实施例3的区别在于,复合面料层不使用水刺机进行水刺处理;按照FZ/T60011-2016中的方法对内面料层和外面料层进行剥离实验,剥离强度为12.5N/cm。
由以上实施例和对比例的数据变化可以明显看出,本发明的方法有效地提高了速干保暖面料中内面料层和外面料层的结合强度,同时提高了内面料层的快干效果。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (6)
1.一种速干保暖校服,其特征在于,由速干保暖面料制成,所述速干保暖面料包括内面料层和外面料层,所述内面料层和外面料层之间通过胶水粘结;
所述外面料层由中空纱线纺织而成,所述中空纱线在纺织前使用处理液浸泡处理;处理方法为:将中空纱线浸入由季铵碱5-8重量份、2-氨基-1,3,5-三嗪-4,6-二硫醇1-2重量份、乙二醇15-20重量份、水80-100重量份组成的处理液内,加热至30-35℃,保温3-3.5h,然后取出处理后的中空纱线,水洗、烘干即可。
2.根据权利要求1所述的一种速干保暖校服,其特征在于,所述中空纱线由中空聚酯纤维制成。
3.根据权利要求1所述的一种速干保暖校服,其特征在于,所述内面料层由亲肤纱线纺织而成,所述亲肤纱线的加工方法为:将棉纱线浸入30-40℃的含葡萄糖苷酶5wt%的水溶液中,保温反应15-20min,然后捞出送入轧液机,控制轧液率15-25wt%,经80-100℃烘干后,浸入含丙烯酸40wt%、纳米氧化锌1-3wt%的水溶液中20-30min,接着捞出送入轧液机,控制轧液率20-25wt%,然后在60-80℃的臭氧氛围内热处理1-2h,经烘干后,得到亲肤纱线。
4.根据权利要求1所述的一种速干保暖校服,其特征在于,所述胶水为水性干式覆膜胶。
5.根据权利要求1所述的一种速干保暖校服,其特征在于,所述季铵碱为四乙基氢氧化铵。
6.制备权利要求1-5任意一项所述的一种速干保暖校服的方法,其特征在于,包括以下步骤:在内面料层的表面喷涂厚度50-100um的胶水,然后将外面料层贴附在涂有胶水一侧的内面料层上,经过50-60℃的复合辊挤压后,得到复合面料层,接着使用水刺机将温度50-60℃的水喷射到复合面料层的表面,最后经烘干后,得到速干保暖面料。
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