CN114481421A - 一种致密柔软抗起球面料及其制备方法 - Google Patents

一种致密柔软抗起球面料及其制备方法 Download PDF

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CN114481421A
CN114481421A CN202111669973.0A CN202111669973A CN114481421A CN 114481421 A CN114481421 A CN 114481421A CN 202111669973 A CN202111669973 A CN 202111669973A CN 114481421 A CN114481421 A CN 114481421A
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surface layer
fabric
compact
yarns
soft
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潘豪炜
潘玉明
董勤霞
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Shanghai Tiqiao Jiangsu Textile Technology Co ltd
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Abstract

本发明公开了一种致密柔软抗起球面料及其制备方法，该致密柔软抗起球面料包括第一面层和第二面层，以及连接第一面层和第二面层的中间空气层；第一面层和第二面层的纱线均为优可丝与棉纤维的赛络紧密纺纱线；中间空气层包括连接纱，连接纱连接第一面层和第二面层形成中间空气层；连接纱为SONORA双组份复合涤纶长丝。本发明采用自然细旦且高细度的优可丝原料，与棉纤维混纺而成高支的赛络紧密纺的新纱线，设计立体保暖的空气层结构，将自然环保的优可丝原料用于面料的正反面，并通过优选合理的煮漂前处理和染整工艺流程，制得的面料具有良好的致密柔软抗起球性能，且具有特殊的高级质感。

Description

一种致密柔软抗起球面料及其制备方法
技术领域
本发明涉及面料制备技术领域，尤其涉及一种致密柔软抗起球面料及其制备方法。
背景技术
随着经济的高速发展及消费水平的提高，人们开始崇尚自然、环保和健康的生活方式，原来单一和单调的纺织品已不能适应时代的发展和人们的需求。人造纤维制成的织物由于没有天然纤维特有的表面结构，在穿着过程中，容易在表面形成小球，严重影响织物的美观和手感。
Figure BDA0003449377880000011
(本发明称“优可丝”)是赛得利Sateri公司旗下品牌，具有舒适、自然环保等优点，由其制成的面料染色均匀、色牢度高，而且抗起毛起球，摸起来手感细腻。如何利用优可丝制备出性能更优异的面料是本领域的研究热点之一。
发明内容
本发明的目的是针对现有技术中的不足，提供一种致密柔软抗起球面料及其制备方法。
为实现上述目的，本发明采取的技术方案是：
本发明第一方面是提供一种致密柔软抗起球面料，包括第一面层和第二面层，以及连接所述第一面层和第二面层的中间空气层；所述第一面层和第二面层的纱线均为优可丝与棉纤维的赛络紧密纺纱线；所述中间空气层包括连接纱，所述连接纱连接所述第一面层和第二面层形成所述中间空气层；所述连接纱为SONORA双组份复合涤纶长丝。
进一步地，所述优可丝与棉纤维的赛络紧密纺纱线的纱支数为26-50S。
进一步地，所述SONORA双组份复合涤纶长丝细度为75D-150D。
本发明第二方面是提供一种致密柔软抗起球面料的制备方法，包括如下步骤：
步骤一，将优可丝与棉纤维的赛络紧密纺纱线使用电脑大圆机双层变化空气层结构编织。程序设定时，所述电脑大圆机的上针转数设定为下针转数的1.5倍，上针和下针的织物采用连接纱连接固定，得到面料表面结构致密的坯布；
步骤二，对织造后的坯布在定型机上170-190℃进行高温拉幅预定型30-90s；
步骤三，对预定形的坯布进行煮炼、漂白前处理工序，煮漂前处理工序中加入螯合分散剂、去油剂、精炼剂、双氧水、稳定剂和除氧酶；
步骤四，采用适合超细纤维染色的染料和分散匀染剂，对煮漂处理后的织物白坯进行染色；
步骤五，对染色后织物，使用平幅连续水洗机进行清洗后处理，去除纤维染色后未固着的染料，水洗机上洗涤水由后道工序较清的水向前道工序溢流，达到节水、节能、机上工艺水循环使用。
步骤六，水洗后的织物，进行平幅二浸二轧柔软机上柔软，脱水。
步骤七，柔软脱水后的织物，160-180℃烘干拉幅定型。
进一步地，所述煮炼、漂白工序中，每升水加入双氧水2-15g、稳定剂3-5g、纯碱3-15g。
进一步地，所述染料包括活性染料和分散染料X％。
进一步地，所述分散匀染剂的用量为2-10g/L，并用醋酸调节剂染色的pH。
进一步地，二甲基亚砜、乙醇、四氢呋喃、硫酸软骨素、邻苯二甲酸酐、二叔丁基过氧化物。
进一步地，所述分散匀染剂制备过程为：二甲基亚砜7份、乙醇6份、四氢呋喃5份、硫酸软骨素3.5份、邻苯二甲酸酐4份、二叔丁基过氧化物0.3份，加入适量的软水充分乳化搅拌而成。
进一步地，所述柔软剂由6碳和8碳氨基和羟基硅油软片乳化而成。
本发明采用以上技术方案，与现有技术相比，具有如下技术效果：
本发明采用自然细旦且高细度的优可丝原料，与棉纤维混纺而成高支的赛络紧密纺的新纱线，设计立体保暖的空气层结构，将自然环保的优可丝原料用于面料的正反面，并通过优选合理的煮漂前处理和染整工艺流程，制得的面料具有良好的致密柔软抗起球性能，且具有特殊的高级质感。
具体实施方式
下面结合具体实施例对本发明作进一步说明，但不作为本发明的限定。需要说明的是，在不冲突的情况下，本发明中的实施例及实施例中的特征可以相互组合。
实施例1
本实施例提供一种致密柔软抗起球面料，包括第一面层和第二面层，以及连接所述第一面层和第二面层的中间空气层；所述第一面层和第二面层的纱线均为优可丝与棉纤维的赛络紧密纺纱线；所述中间空气层包括连接纱，所述连接纱连接所述第一面层和第二面层形成所述中间空气层；所述连接纱为SONORA双组份复合涤纶长丝。
上述优可丝与棉纤维的赛络紧密纺纱线的纱支数为26-50S。
上述SONORA双组份复合涤纶长丝细度为75D-150D。
实施例2
本实施例提供了实施例1中致密柔软抗起球面料的制备方法，包括如下步骤：
步骤一，将优可丝与棉纤维的赛络紧密纺纱线使用电脑大圆机双层变化空气层结构编织。程序设定时，所述电脑大圆机的上针转数设定为下针转数的1.5倍，上针和下针的织物采用连接纱连接固定，得到面料表面结构致密的坯布；
步骤二，对织造后的坯布在定型机上170℃进行高温拉幅预定型90s；
步骤三，对预定形的坯布进行煮炼、漂白染前处理工序，煮漂前处理工序中加入螯合分散剂、去油剂、精炼剂、双氧水、稳定剂和除氧酶；
步骤四，采用适合超细纤维染色的染料和分散匀染剂，对煮漂处理后的织物白坯进行染色；
步骤五，对染色后织物，使用平幅连续水洗机进行清洗后处理，去除纤维染色后未固着的染料，水洗机上洗涤水由后道工序较清的水向前道工序溢流，达到节水、节能、机上工艺水循环使用；
步骤六，水洗后的织物，进行平幅二浸二轧柔软机上柔软，脱水；
步骤七，柔软脱水后的织物，170℃烘干拉幅定型。
作为一个优选例，所述煮炼、漂白工序中，每升水加入双氧水8g、稳定剂4g、纯碱7g。
作为一个优选例，染料包括活性染料和分散染料X％；分散匀染剂的用量为5g/L，并用醋酸调节剂染色的pH。
作为一个优选例，所述分散匀染剂由以下重量份的原料制成：二甲基亚砜7份、乙醇6份、四氢呋喃5份、硫酸软骨素3.5份、邻苯二甲酸酐4份、二叔丁基过氧化物0.3份，加入适量的软水充分乳化搅拌而成。
作为一个优选例，所述柔软剂由6碳和8碳氨基和羟基硅油软片乳化而成。
实施例3
本实施例提供了实施例1中致密柔软抗起球面料的制备方法，包括如下步骤：
步骤一，将优可丝与棉纤维的赛络紧密纺纱线使用电脑大圆机双层变化空气层结构编织。程序设定时，所述电脑大圆机的上针转数设定为下针转数的1.5倍，上针和下针的织物采用连接纱连接固定，得到面料表面结构致密的坯布；
步骤二，对织造后的坯布在定型机上190℃进行高温拉幅预定型30s；
步骤三，对预定形的坯布进行煮炼、漂白染前处理工序，煮漂前处理工序中加入螯合分散剂、去油剂、精炼剂、双氧水、稳定剂和除氧酶；
步骤四，采用适合超细纤维染色的染料和分散匀染剂，对煮漂处理后的织物白坯进行染色；
步骤五，对染色后织物，使用平幅连续水洗机进行清洗后处理，去除纤维染色后未固着的染料，水洗机上洗涤水由后道工序较清的水向前道工序溢流，达到节水、节能、机上工艺水循环使用；
步骤六，水洗后的织物，进行平幅二浸二轧柔软机上柔软，脱水；
步骤七，柔软脱水后的织物，180℃烘干拉幅定型；
作为一个优选例，所述煮炼、漂白工序中，每升水加入双氧水15g、稳定剂5g、纯碱10g。
作为一个优选例，染料包括活性染料和分散染料X％；分散匀染剂的用量为5g/L，并用醋酸调节剂染色的pH。
作为一个优选例，所述分散匀染剂由以下重量份的原料制成：二甲基亚砜7份、乙醇6份、四氢呋喃5份、硫酸软骨素3.5份、邻苯二甲酸酐4份、二叔丁基过氧化物0.3份，加入适量的软水充分乳化搅拌而成。
作为一个优选例，所述柔软剂由6碳和8碳氨基和羟基硅油软片乳化而成。
本发明中的致密柔软抗起球面料在抗起毛球性上具有优异性，具体的测试方法为：设置温度为20℃，湿度为65％的环境下，通过JIS-L1076基准进行起球测试，其中的试样规格为10cm*10cm；JISL1058基准进行勾丝测试，其中的试样规格为33cm*20cm，测试结果如下表1：
表1
实施例2面料 实施例3面料 普通双面面料
勾丝 4-5级 4-5级 2-4级
起球 4-5级 4-5级 2-4级
上所述仅为本发明较佳的实施例，并非因此限制本发明的实施方式及保护范围，对于本领域技术人员而言，应当能够意识到凡运用本发明说明书内容所作出的等同替换和显而易见的变化所得到的方案，均应当包含在本发明的保护范围内。

Claims (10)

1.一种致密柔软抗起球面料，其特征在于，包括第一面层和第二面层，以及连接所述第一面层和第二面层的中间空气层；所述第一面层和第二面层的纱线均为优可丝与棉纤维的赛络紧密纺纱线；所述中间空气层包括连接纱，所述连接纱连接所述第一面层和第二面层形成所述中间空气层；所述连接纱为SONORA双组份复合涤纶长丝。
2.根据权利要求1所述的致密柔软抗起球面料，其特征在于，所述优可丝与棉纤维的赛络紧密纺纱线的纱支数为26-50S。
3.根据权利要求1所述的致密柔软抗起球面料，其特征在于，所述SONORA双组份复合涤纶长丝细度为75D-150D。
4.一种如权利要求1-3任一项所述致密柔软抗起球面料的制备方法，其特征在于，包括如下步骤：
步骤一，将优可丝与棉纤维的赛络紧密纺纱线使用电脑大圆机双层变化空气层结构编织，程序设定时，所述电脑大圆机的上针转数设定为下针转数的1.5倍，上针和下针的织物采用连接纱连接固定，得到面料表面结构致密的坯布；
步骤二，对织造后的坯布在定型机上170-190℃进行高温拉幅预定型30-90s；
步骤三，对预定形的坯布进行煮炼、漂白染前处理工序，煮漂前处理工序中加入螯合分散剂、去油剂、精炼剂、双氧水、稳定剂和除氧酶；
步骤四，采用适合超细纤维染色的染料和分散匀染剂，对煮漂处理后的织物白坯进行染色；
步骤五，对染色后织物，使用平幅连续水洗机进行清洗后处理，去除纤维染色后未固着的染料，水洗机上洗涤水由后道工序较清的水向前道工序溢流，达到节水、节能、机上工艺水循环使用；
步骤六，水洗后的织物，进行平幅二浸二轧柔软机上柔软，脱水；
步骤七，柔软脱水后的织物，160-180℃烘干拉幅定型。
5.根据权利要求4所述的制备方法，其特征在于，所述煮炼、漂白工序中，每升水加入双氧水2-15g、稳定剂3-5g、纯碱3-15g。
6.根据权利要求4所述的制备方法，其特征在于，所述染料包括活性染料和分散染料X％。
7.根据权利要求4所述的制备方法，其特征在于，所述分散匀染剂的用量为2-10g/L，并用醋酸调节剂染色的pH。
8.根据权利要求4所述的制备方法，其特征在于，所述分散匀染剂包括：二甲基亚砜、乙醇、四氢呋喃、硫酸软骨素、邻苯二甲酸酐、二叔丁基过氧化物。
9.根据权利要求8所述的制备方法，其特征在于，所述分散匀染剂制备过程为：二甲基亚砜7份、乙醇6份、四氢呋喃5份、硫酸软骨素3.5份、邻苯二甲酸酐4份、二叔丁基过氧化物0.3份，加入适量的软水充分乳化搅拌而成。
10.根据权利要求4所述的制备方法，其特征在于，所述柔软剂由6碳和8碳氨基和羟基硅油软片乳化而成。
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