CN114481421A - Compact and soft anti-pilling fabric and preparation method thereof - Google Patents
Compact and soft anti-pilling fabric and preparation method thereof Download PDFInfo
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- CN114481421A CN114481421A CN202111669973.0A CN202111669973A CN114481421A CN 114481421 A CN114481421 A CN 114481421A CN 202111669973 A CN202111669973 A CN 202111669973A CN 114481421 A CN114481421 A CN 114481421A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/6436—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/65106—Oxygen-containing compounds
- D06P1/65137—Compounds containing peroxide or ozonide groups
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/65106—Oxygen-containing compounds
- D06P1/65143—Compounds containing acid anhydride or acid halide groups
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/062—Load-responsive characteristics stiff, shape retention
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/14—Dyeability
Abstract
The invention discloses a compact soft anti-pilling fabric and a preparation method thereof, wherein the compact soft anti-pilling fabric comprises a first surface layer, a second surface layer and a middle air layer connecting the first surface layer and the second surface layer; the yarns of the first surface layer and the second surface layer are siro compact spinning yarns of yarn and cotton fiber; the middle air layer comprises connecting yarns, and the connecting yarns are connected with the first surface layer and the second surface layer to form the middle air layer; the connecting yarn is SONORA double-component composite polyester filament yarn. The invention adopts natural fine denier and high-fineness excellent silk raw material, blends the excellent silk raw material with cotton fiber to form high-count siro compact spinning new yarn, designs a three-dimensional warm air layer structure, uses the natural environment-friendly excellent silk raw material on the front and back of the fabric, and prepares the fabric with good compact, soft and anti-pilling performance and special high-grade texture through optimized reasonable boiling-bleaching pretreatment and dyeing and finishing process flow.
Description
Technical Field
The invention relates to the technical field of fabric preparation, in particular to a compact and soft anti-pilling fabric and a preparation method thereof.
Background
With the rapid development of economy and the improvement of consumption level, people begin to advocate natural, environment-friendly and healthy living modes, and the original single and monotonous textile can not adapt to the development of times and the requirements of people. The fabric made of the artificial fiber has no specific surface structure of natural fiber, so that balls are easily formed on the surface in the wearing process, and the attractiveness and the hand feeling of the fabric are seriously influenced.
The invention is named as 'Youchai silk' which is a brand under the flag of Sateri company of Sateri, has the advantages of comfort, nature, environmental protection and the like, and the fabric prepared from the Youchai silk has the advantages of uniform dyeing, high color fastness, fluffing and pilling resistance and delicate hand feeling. How to prepare fabrics with more excellent performance by using the excellent silks is one of the research hotspots in the field.
Disclosure of Invention
The invention aims to provide a compact and soft anti-pilling fabric and a preparation method thereof aiming at the defects in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that:
the invention provides a compact soft anti-pilling fabric which comprises a first surface layer, a second surface layer and a middle air layer, wherein the middle air layer is connected with the first surface layer and the second surface layer; the yarns of the first surface layer and the second surface layer are siro compact spinning yarns of eucheuma fibers and cotton fibers; the intermediate air layer comprises connecting yarns which connect the first surface layer and the second surface layer to form the intermediate air layer; the connecting yarn is SONORA double-component composite polyester filament yarn.
Further, the yarn count of the siro compact spinning yarn of the eucaryon and the cotton fiber is 26-50S.
Further, the fineness of the SONORA two-component composite polyester filament is 75D-150D.
The second aspect of the invention provides a preparation method of a compact, soft and anti-pilling fabric, which comprises the following steps:
firstly, the siro compact spinning yarn of the excelsior yarn and the cotton fiber is woven by a double-layer variable air layer structure of a computer circular knitting machine. When the program is set, the number of the upper needle revolution of the computer circular knitting machine is set to be 1.5 times of the number of the lower needle revolution, and fabrics of the upper needle and the lower needle are connected and fixed by connecting yarns to obtain grey cloth with a compact fabric surface structure;
step two, performing high-temperature tentering presetting on the woven grey cloth for 30-90s at the temperature of 190 ℃ on a setting machine;
step three, pre-processing procedures of scouring and bleaching are carried out on the pre-shaped grey cloth, and chelating dispersant, degreaser, refining agent, hydrogen peroxide, stabilizer and deoxyenzyme are added in the pre-processing procedures of scouring and bleaching;
dyeing the boiled and bleached fabric blank by adopting a dye suitable for dyeing superfine fibers and a disperse leveling agent;
and fifthly, cleaning and treating the dyed fabric by using an open-width continuous washing machine to remove unfixed dye after the fiber is dyed, wherein washing water on the washing machine overflows from cleaner water in a subsequent procedure to a previous procedure, so that water and energy are saved, and the on-machine process water is recycled.
And step six, softening and dehydrating the washed fabric on an open-width double-dipping double-rolling softening machine.
And step seven, softening the dehydrated fabric, and drying, tentering and setting at the temperature of 160-.
Furthermore, in the boiling and bleaching processes, 2-15g of hydrogen peroxide, 3-5g of stabilizer and 3-15g of sodium carbonate are added into each liter of water.
Further, the dye includes a reactive dye and a disperse dye X%.
Further, the dosage of the dispersion leveling agent is 2-10g/L, and the pH value of dyeing is adjusted by using acetic acid.
Further, dimethyl sulfoxide, ethanol, tetrahydrofuran, chondroitin sulfate, phthalic anhydride, di-tert-butyl peroxide.
Further, the preparation process of the dispersion leveling agent comprises the following steps: 7 parts of dimethyl sulfoxide, 6 parts of ethanol, 5 parts of tetrahydrofuran, 3.5 parts of chondroitin sulfate, 4 parts of phthalic anhydride and 0.3 part of di-tert-butyl peroxide, and a proper amount of soft water is added for full emulsification and stirring.
Further, the softening agent is formed by emulsifying 6-carbon amino and 8-carbon amino and hydroxyl silicone oil soft sheets.
By adopting the technical scheme, compared with the prior art, the invention has the following technical effects:
the invention adopts natural fine denier and high-fineness excellent silk raw material, blends the excellent silk raw material with cotton fiber to form high-count siro compact spinning new yarn, designs a three-dimensional warm air layer structure, uses the natural environment-friendly excellent silk raw material on the front and back of the fabric, and prepares the fabric with good compact, soft and anti-pilling performance and special high-grade texture through optimized reasonable boiling-bleaching pretreatment and dyeing and finishing process flow.
Detailed Description
The present invention is further illustrated by the following examples, which are not to be construed as limiting the invention. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
Example 1
The embodiment provides a dense soft anti-pilling fabric which comprises a first surface layer, a second surface layer and a middle air layer, wherein the middle air layer is connected with the first surface layer and the second surface layer; the yarns of the first surface layer and the second surface layer are siro compact spinning yarns of eucheuma fibers and cotton fibers; the intermediate air layer comprises connecting yarns which connect the first surface layer and the second surface layer to form the intermediate air layer; the connecting yarn is SONORA double-component composite polyester filament yarn.
The yarn count of the siro compact spinning yarn of the eucaryon and the cotton fiber is 26-50S.
The fineness of the SONORA double-component composite polyester filament is 75D-150D.
Example 2
The embodiment provides a preparation method of the dense, soft and anti-pilling fabric in the embodiment 1, which comprises the following steps:
firstly, the siro compact spinning yarn of the excelsior yarn and the cotton fiber is woven by a double-layer variable air layer structure of a computer circular knitting machine. When the program is set, the number of the upper needle revolution of the computer circular knitting machine is set to be 1.5 times of the number of the lower needle revolution, and fabrics of the upper needle and the lower needle are connected and fixed by connecting yarns to obtain grey cloth with a compact fabric surface structure;
step two, performing high-temperature tentering presetting on the woven grey cloth on a setting machine at 170 ℃ for 90 s;
step three, pre-shaping grey cloth is subjected to boiling, bleaching and dyeing pre-treatment processes, and chelating dispersant, degreaser, refining agent, hydrogen peroxide, stabilizer and deoxyenzyme are added in the boiling and bleaching pre-treatment processes;
dyeing the boiled and bleached fabric blank by adopting a dye suitable for dyeing superfine fibers and a disperse leveling agent;
step five, the dyed fabric is cleaned and treated by using an open-width continuous washing machine, unfixed dye after fiber dyeing is removed, and washing water on the washing machine overflows to a previous process from cleaner water in a subsequent process, so that water conservation and energy conservation are achieved, and the on-machine process water is recycled;
step six, softening and dehydrating the washed fabric on an open width two-dipping two-rolling softening machine;
and seventhly, softening the dehydrated fabric, and drying, tentering and setting at 170 ℃.
As a preferable example, in the boiling and bleaching process, 8g of hydrogen peroxide, 4g of stabilizer and 7g of sodium carbonate are added into each liter of water.
As a preferred example, the dye includes a reactive dye and a disperse dye X%; the amount of the dispersion leveling agent was 5g/L, and the pH of dyeing was adjusted with an acetic acid adjusting agent.
As a preferred example, the dispersing and leveling agent is prepared from the following raw materials in parts by weight: 7 parts of dimethyl sulfoxide, 6 parts of ethanol, 5 parts of tetrahydrofuran, 3.5 parts of chondroitin sulfate, 4 parts of phthalic anhydride and 0.3 part of di-tert-butyl peroxide, and a proper amount of soft water is added for full emulsification and stirring.
As a preferred example, the softening agent is formed by emulsifying 6-carbon and 8-carbon amino and hydroxyl silicone oil soft sheets.
Example 3
The embodiment provides a preparation method of the dense, soft and anti-pilling fabric in the embodiment 1, which comprises the following steps:
firstly, the siro compact spinning yarn of the excelsior yarn and the cotton fiber is woven by a double-layer variable air layer structure of a computer circular knitting machine. When the program is set, the number of the upper needle revolution of the computer circular knitting machine is set to be 1.5 times of the number of the lower needle revolution, and fabrics of the upper needle and the lower needle are connected and fixed by connecting yarns to obtain grey cloth with a compact fabric surface structure;
step two, performing high-temperature tentering presetting on the woven grey cloth on a setting machine for 30s at 190 ℃;
step three, pre-shaping grey cloth is subjected to boiling, bleaching and dyeing pre-treatment processes, and chelating dispersant, degreaser, refining agent, hydrogen peroxide, stabilizer and deoxyenzyme are added in the boiling and bleaching pre-treatment processes;
dyeing the boiled and bleached fabric blank by adopting a dye suitable for dyeing superfine fibers and a disperse leveling agent;
step five, the dyed fabric is cleaned and treated by using an open-width continuous washing machine, unfixed dye after fiber dyeing is removed, and washing water on the washing machine overflows to a previous process from cleaner water in a subsequent process, so that water conservation and energy conservation are achieved, and the on-machine process water is recycled;
step six, softening and dehydrating the washed fabric on an open width two-dipping two-rolling softening machine;
step seven, softening the dehydrated fabric, drying, tentering and setting at 180 ℃;
as a preferable example, in the boiling and bleaching process, 15g of hydrogen peroxide, 5g of stabilizer and 10g of sodium carbonate are added into each liter of water.
As a preferred example, the dye includes a reactive dye and a disperse dye X%; the amount of the dispersion leveling agent was 5g/L, and the pH of the dyeing was adjusted with acetic acid.
As a preferred example, the dispersion leveling agent is prepared from the following raw materials in parts by weight: 7 parts of dimethyl sulfoxide, 6 parts of ethanol, 5 parts of tetrahydrofuran, 3.5 parts of chondroitin sulfate, 4 parts of phthalic anhydride and 0.3 part of di-tert-butyl peroxide, and a proper amount of soft water is added for full emulsification and stirring.
As a preferred example, the softening agent is formed by emulsifying 6-carbon and 8-carbon amino and hydroxyl silicone oil soft sheets.
The compact and soft anti-pilling fabric disclosed by the invention has excellent anti-pilling performance, and the specific test method comprises the following steps: setting the temperature at 20 ℃ and the humidity at 65%, and carrying out a pilling test by JIS-L1076 standard, wherein the specification of a test sample is 10cm by 10 cm; the JISL1058 standard was used for the wire-hooking test, wherein the test specimen specification was 33cm by 20cm, and the test results are shown in table 1 below:
TABLE 1
Example 2 face fabric | Example 3 face fabric | Common double-sided fabric | |
Hook wire | 4-5 stages | 4-5 stages | 2-4 stage |
Pilling | 4-5 stages | 4-5 stages | 2-4 stage |
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.
Claims (10)
1. The dense soft anti-pilling fabric is characterized by comprising a first surface layer, a second surface layer and a middle air layer for connecting the first surface layer and the second surface layer; the yarns of the first surface layer and the second surface layer are siro compact spinning yarns of eucheuma fibers and cotton fibers; the intermediate air layer comprises connecting yarns which connect the first surface layer and the second surface layer to form the intermediate air layer; the connecting yarn is SONORA double-component composite polyester filament yarn.
2. The compact, soft and pilling resistant fabric as recited in claim 1, wherein the yarn count of the siro compact spun yarn of the eucaryon and the cotton fiber is 26-50S.
3. The dense, soft and pilling resistant fabric as recited in claim 1, wherein the SONORA bicomponent composite polyester filament yarn has a fineness of 75D-150D.
4. A process for preparing a compact soft pilling resistant web as claimed in any one of claims 1 to 3, comprising the steps of:
firstly, weaving siro compact spinning yarns of excelsior yarns and cotton fibers by using a double-layer variable air layer structure of a computer circular knitting machine, wherein when a program is set, the number of revolutions of an upper needle of the computer circular knitting machine is set to be 1.5 times of the number of revolutions of a lower needle, and fabrics of the upper needle and the lower needle are connected and fixed by connecting yarns to obtain grey cloth with a compact surface structure of the fabric;
step two, performing high-temperature tentering presetting on the woven grey cloth for 30-90s at the temperature of 190 ℃ on a setting machine;
step three, pre-shaping grey cloth is subjected to boiling, bleaching and dyeing pre-treatment processes, and chelating dispersant, degreaser, refining agent, hydrogen peroxide, stabilizer and deoxyenzyme are added in the boiling and bleaching pre-treatment processes;
dyeing the boiled and bleached fabric blank by adopting a dye suitable for dyeing superfine fibers and a disperse leveling agent;
step five, the dyed fabric is cleaned and treated by using an open-width continuous washing machine, unfixed dye after fiber dyeing is removed, and washing water on the washing machine overflows to a previous process from cleaner water in a subsequent process, so that water conservation and energy conservation are achieved, and the on-machine process water is recycled;
step six, softening and dehydrating the washed fabric on an open width two-dipping two-rolling softening machine;
and step seven, softening the dehydrated fabric, and drying, tentering and setting at the temperature of 160-.
5. The preparation method according to claim 4, wherein 2-15g of hydrogen peroxide, 3-5g of stabilizer and 3-15g of sodium carbonate are added per liter of water in the boiling and bleaching processes.
6. The method of claim 4, wherein the dye comprises X% of a reactive dye and a disperse dye.
7. The method as claimed in claim 4, wherein the amount of the dispersion leveling agent is 2 to 10g/L and the pH of the dyeing is adjusted with an acetic acid adjusting agent.
8. The method of claim 4, wherein the dispersive leveling agent comprises: dimethyl sulfoxide, ethanol, tetrahydrofuran, chondroitin sulfate, phthalic anhydride and di-tert-butyl peroxide.
9. The preparation method according to claim 8, wherein the dispersive leveling agent is prepared by the following steps: 7 parts of dimethyl sulfoxide, 6 parts of ethanol, 5 parts of tetrahydrofuran, 3.5 parts of chondroitin sulfate, 4 parts of phthalic anhydride and 0.3 part of di-tert-butyl peroxide, and a proper amount of soft water is added for full emulsification and stirring.
10. The method of claim 4, wherein the softener is emulsified with 6-carbon and 8-carbon amino and hydroxy silicone oil soft sheets.
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US20060024496A1 (en) * | 2004-04-23 | 2006-02-02 | Hietpas Geoffrey D | Bicomponent fiber and yarn comprising same |
CN103952843A (en) * | 2014-05-08 | 2014-07-30 | 苏州领秀针织研发有限公司 | Development method of surface folded fabric texture with air layer |
CN213476250U (en) * | 2020-09-29 | 2021-06-18 | 江苏金辰针纺织有限公司 | Comfortable and warm velvet fabric with comfortable elasticity and heat storage and warm keeping functions |
CN112981667A (en) * | 2021-02-02 | 2021-06-18 | 绍兴市柯桥区东纺纺织产业创新研究院 | Preparation process of two-component Sorona four-side elastic fabric |
CN113818138A (en) * | 2021-09-19 | 2021-12-21 | 渡帮针织科技(中山)贸易有限公司 | Shaping process of textile fabric |
CN113832595A (en) * | 2021-10-08 | 2021-12-24 | 浙江千毅纺织科技有限公司 | Manufacturing method of heating environment-friendly high-elastic follow-up cut fabric and fabric |
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2021
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US20060024496A1 (en) * | 2004-04-23 | 2006-02-02 | Hietpas Geoffrey D | Bicomponent fiber and yarn comprising same |
CN103952843A (en) * | 2014-05-08 | 2014-07-30 | 苏州领秀针织研发有限公司 | Development method of surface folded fabric texture with air layer |
CN213476250U (en) * | 2020-09-29 | 2021-06-18 | 江苏金辰针纺织有限公司 | Comfortable and warm velvet fabric with comfortable elasticity and heat storage and warm keeping functions |
CN112981667A (en) * | 2021-02-02 | 2021-06-18 | 绍兴市柯桥区东纺纺织产业创新研究院 | Preparation process of two-component Sorona four-side elastic fabric |
CN113818138A (en) * | 2021-09-19 | 2021-12-21 | 渡帮针织科技(中山)贸易有限公司 | Shaping process of textile fabric |
CN113832595A (en) * | 2021-10-08 | 2021-12-24 | 浙江千毅纺织科技有限公司 | Manufacturing method of heating environment-friendly high-elastic follow-up cut fabric and fabric |
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