CN114456709A - 一种纤维增强抗冲击玄武岩鳞片涂料及其制备方法 - Google Patents
一种纤维增强抗冲击玄武岩鳞片涂料及其制备方法 Download PDFInfo
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Abstract
本发明公开了一种纤维增强抗冲击玄武岩鳞片涂料,按重量份数计,由以下物质组成:聚合物基材40‑120份、有机溶剂50‑100份、玄武岩鳞片10‑50份、短切细旦纤维10‑30份、分散剂5‑15份和流平剂5‑10份。本发明在玄武岩鳞片涂料中加入短切细旦纤维,无规分散在涂料中可以增加涂料整体的稳定性,避免了聚合物基材添加玄武岩鳞片后连续性降低的问题,提高涂料的抗冲击性能和强度,使玄武岩鳞片涂料兼具优异的防腐性能和较长的使用寿命。
Description
技术领域
本发明涉及防腐涂料,尤其涉及一种纤维增强抗冲击玄武岩鳞片涂料及其制备方法。
背景技术
防腐涂料多应用在室外大型设备的外表,使用环境要求涂料具有较强的抗冲击性能,而主要成分是聚合物的防腐涂料刚性大多不及钢材,可移动的设备不可避免会发生磕碰,防腐涂料在被硬物磕碰后会留下磕痕,成为应力集中点而影响使用寿命,若撞击开裂则直接暴露涂覆面,丧失防腐能力。
现有防腐涂料为了增加防腐性能,通常会在涂料中加入如陶瓷微球、玄武岩鳞片等无机颗粒,无机颗粒可以延长腐蚀因子在涂料聚合物中的渗透路径,但也会破坏聚合物涂料的连续性,降低抗冲击能力。因此,增加防腐涂料的抗冲击性能尤为重要。
发明内容
针对的添加有无机颗粒的防腐涂料抗冲击性能差的问题,本发明提供一种纤维增强抗冲击玄武岩鳞片涂料,由以下重量份的物质组成:聚合物基材40-120份、有机溶剂50-100份、玄武岩鳞片10-50份、短切细旦纤维10-30份、分散剂5-15份和流平剂5-10份。
具体地,所述聚合物基材为有机硅树脂、环氧树脂、聚氨酯和聚脲中的一种;所述有机溶剂为乙醇、甲苯、二甲基甲酰胺、二甲基乙酰胺、二甲基亚砜和乙二醇乙醚醋酸酯中的一种或多种;所述短切细旦纤维的纤度为1-15dtex/cN,长度为1-10mm,选自尼龙6、尼龙66、PET、芳纶1313、芳纶1414和碳纤维中的一种;所述分散剂为十二烷基硫酸钠、甲基戊醇和聚丙烯酰胺中的一种;所述流平剂为丙烯酸流平剂或有机硅流平剂。
本发明纤维增强抗冲击玄武岩鳞片涂料的制备方法包括以下步骤:1)按重量份称取各组分,取一半有机溶剂,加入聚合物基材和玄武岩鳞片,搅拌均匀备用;2)将短切细旦纤维加入到另一半有机溶剂,加入分散剂后搅拌均匀,备用;3)将步骤1)和2)备用物混合均匀,加入流平剂后涂覆,刮平后热辊反复压平。
本发明在玄武岩鳞片涂料中加入短切细旦纤维,无规分散在涂料中可以增加涂料整体的稳定性,避免了聚合物基材添加玄武岩鳞片后连续性降低的问题,提高涂料的抗冲击性能和强度,使玄武岩鳞片涂料兼具优异的防腐性能和较长的使用寿命。
具体实施方式
以下结合实例对本发明进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。
实施例1
一种纤维增强抗冲击玄武岩鳞片涂料,包括以下重量份的组分:有机硅树脂100份,二甲基乙酰胺80份,玄武岩鳞片40份,纤度为5dtex/cN、长度为5mm的尼龙6615份,十二烷基硫酸钠10份和丙烯酸流平剂7份。
本实施例纤维增强抗冲击玄武岩鳞片涂料的制备方法为:1)按重量份称取各组分,取一半二甲基乙酰胺,加入有机硅树脂和玄武岩鳞片,搅拌均匀备用;2)将尼龙66加入到另一半二甲基乙酰胺,加入十二烷基硫酸钠后搅拌均匀,备用;3)将步骤1)和2)备用物混合均匀,加入丙烯酸流平剂后涂覆,刮平后热辊反复压平。
实施例2
一种纤维增强抗冲击玄武岩鳞片涂料,包括以下重量份的组分:聚氨酯40份,乙二醇乙醚醋酸酯100份,玄武岩鳞片10份,纤度为1dtex/cN、长度为8mm的芳纶131330份,聚丙烯酰胺15份和有机硅流平剂5份。
本实施例纤维增强抗冲击玄武岩鳞片涂料的制备方法为:1)按重量份称取各组分,取一半乙二醇乙醚醋酸酯,加入聚氨酯和玄武岩鳞片,搅拌均匀备用;2)将芳纶1313加入到另一半乙二醇乙醚醋酸酯,加入聚丙烯酰胺后搅拌均匀,备用;3)将步骤1)和2)备用物混合均匀,加入有机硅流平剂后涂覆,刮平后热辊反复压平。
实施例3
一种纤维增强抗冲击玄武岩鳞片涂料,包括以下重量份的组分:环氧树脂120份,二甲基乙酰胺50份,玄武岩鳞片50份,纤度为15dtex/cN、长度为10mm的碳纤维10份,十二烷基硫酸钠5份和丙烯酸流平剂10份。
本实施例纤维增强抗冲击玄武岩鳞片涂料的制备方法为:1)按重量份称取各组分,取一半二甲基乙酰胺,加入环氧树脂和玄武岩鳞片,搅拌均匀备用;2)将碳纤维加入到另一半二甲基乙酰胺,加入十二烷基硫酸钠后搅拌均匀,备用;3)将步骤1)和2)备用物混合均匀,加入丙烯酸流平剂后涂覆,刮平后热辊反复压平。
对比例1-3分别为实施例1-3未添加纤维的玄武岩鳞片涂料。
将实施例1-3所得纤维增强抗冲击玄武岩鳞片涂料和对比例1-3所得玄武岩鳞片涂料涂覆在钢板上,涂覆厚度为5mm,检测性能如表1所示。
表1.实施例1-3和对比例1-3涂料的性能
从表1数据可以看出,添加细旦短切纤维的玄武岩鳞片涂料不仅具有较高的硬度和拉伸强度,还能保证玄武岩鳞片高耐盐雾的特性。
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (7)
1.一种纤维增强抗冲击玄武岩鳞片涂料,其特征在于,按重量份数计,由以下物质组成:聚合物基材40-120份、有机溶剂50-100份、玄武岩鳞片10-50份、短切细旦纤维10-30份、分散剂5-15份和流平剂5-10份。
2.根据权利要求1所述的纤维增强抗冲击玄武岩鳞片涂料,其特征在于,所述聚合物基材为有机硅树脂、环氧树脂、聚氨酯和聚脲中的一种。
3.根据权利要求1所述的纤维增强抗冲击玄武岩鳞片涂料,其特征在于,所述有机溶剂为乙醇、甲苯、二甲基甲酰胺、二甲基乙酰胺、二甲基亚砜和乙二醇乙醚醋酸酯中的一种或多种。
4.根据权利要求1所述的纤维增强抗冲击玄武岩鳞片涂料,其特征在于,所述短切细旦纤维的纤度为1-15dtex/cN,长度为1-10mm,选自尼龙6、尼龙66、PET、芳纶1313、芳纶1414和碳纤维中的一种。
5.根据权利要求1所述的纤维增强抗冲击玄武岩鳞片涂料,其特征在于,所述分散剂为十二烷基硫酸钠、甲基戊醇和聚丙烯酰胺中的一种。
6.根据权利要求1所述的纤维增强抗冲击玄武岩鳞片涂料,其特征在于,所述流平剂为丙烯酸流平剂或有机硅流平剂。
7.一种如权利要求1-6任一项所述的纤维增强抗冲击玄武岩鳞片涂料的制备方法,其特征在于,包括以下步骤:
1)按重量份称取各组分,取一半有机溶剂,加入聚合物基材和玄武岩鳞片,搅拌均匀备用;
2)将短切细旦纤维加入到另一半有机溶剂,加入分散剂后搅拌均匀,备用;
3)将步骤1)和2)备用物混合均匀,加入流平剂后涂覆,刮平后热辊反复压平。
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CN116285478A (zh) * | 2023-04-03 | 2023-06-23 | 重庆智笃新材料科技有限公司 | 一种玄武岩无机长晶鳞片防火涂料及其制备方法 |
CN116285592A (zh) * | 2023-04-25 | 2023-06-23 | 陕西科技大学 | 一种玄武岩纳米片基高性能绝缘涂料及其制备方法 |
CN116285592B (zh) * | 2023-04-25 | 2024-09-06 | 陕西科技大学 | 一种玄武岩纳米片基高性能绝缘涂料及其制备方法 |
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