CN114434710A - Circular combing, flying and dyeing integrated machine - Google Patents

Abstract

The invention relates to a circular combing, flying and dyeing integrated machine which comprises an assembly platform, a rotary table, a first driving mechanism, a positioning assembly, a fly hair mechanism, a dyeing head mechanism and a feeding and discharging mechanism. The circular comb flying and dyeing integrated machine greatly improves the working efficiency of the grinding and cutting of the comb needles and the dyeing of the hair, reduces the influence of human factors because the whole process is automatically controlled and operated by a master control program, ensures that the combs produced in the same batch have higher quality stability, and greatly reduces the production cost of the combs.

Description

Circular comb flying dyeing all-in-one machine

Technical Field

The invention relates to the technical field of automation equipment, in particular to a circular combing, flying and dyeing integrated machine.

Background

Fig. 16 shows a circular comb, which comprises a cylindrical body a and a plurality of comb pins b radially distributed on the outer peripheral surface of the body a, wherein the comb pins b are arranged on the surface of the body a in rows along the axial direction, the body a is hollow, the front end of the body a is provided with an opening a1, the rear end of the body a is closed, the rear end wall of the body a is provided with a handle c extending backwards, and the diameter of the handle c is smaller than that of the body a.

The needles of the circular comb are generally made of plastic materials, and have flexibility and certain hardness. The comb on the market at present has lower manufacturing cost, and the head of a comb needle cannot be treated generally, so that the comb is not friendly to the scalp and is easy to damage the scalp; the head of the comb needle is coated with hair oil to form a round head, for example, the prior application 201510509599.6 of the applicant provides a hair dyeing machine for the comb needle, however, the round head of the untreated comb needle is coated with the round head formed by the hair oil, but the round head may fall off after long-term use, at the moment, the sharp head of the comb needle is easy to damage the scalp of a human body, and most consumers can only abandon the comb.

Through experimental discovery, polish earlier to the card wire head, eliminate former card wire and once only cut or the sharp-pointed structure that the cutting formed, cladding hair oil again not only can improve the bonding fastness between button head and the card wire greatly, even the button head drops moreover, the card wire head also is difficult to cause the harm to human scalp.

However, it is very troublesome to polish the comb needle at present, and it is polished to it on the hair grinder to need the handheld comb of operating personnel to arrange in, and not only production efficiency is low, need consume a large amount of manpower and materials, moreover because the instability of human factor, easily lead to the comb needle tip because of the inconsistent problem that leads to the fact the comb needle size to have the deviation of polishing degree, lead to the whole quality decline of comb, increased the manufacturing cost of comb to a great extent. And, the comb needle is dyed the head after finishing polishing and is handled, and circular comb is also easy to have the problem that the size of the button head that forms everywhere is not uniform because it is difficult to the atress on global when dyeing the head, and then influences the qualification rate of comb.

Disclosure of Invention

The invention aims to solve the technical problem of providing the circular combing, flying and dyeing all-in-one machine which has high production efficiency and convenient operation and can improve the product quality aiming at the current situation of the prior art.

The technical scheme adopted by the invention for solving the technical problems is as follows:

a circular comb flying dyes all-in-one includes:

assembling a platform;

the turntable is disc-shaped and can be rotatably arranged on the assembly platform, and the edge of the turntable is provided with a plurality of operating stations which are circumferentially arranged at intervals;

the first driving mechanism is arranged at the bottom of the assembling platform, is connected with the turntable and is used for driving the turntable to rotate along the circumferential direction;

the positioning assemblies are arranged on the operation stations respectively, a jacket for clamping a handle of the comb is arranged on the outer side of each positioning assembly, and the jacket can move up and down and is arranged on the positioning assemblies in a circumferential rotating mode; the comb is transversely placed, and the front end of the comb faces outwards;

the hair flying mechanism is arranged on the assembly platform close to the edge of the turntable and is provided with a hair flying cutter group which can be contacted with a comb needle of the comb under the state that the jacket moves downwards so as to grind and cut the comb needle;

the hair dyeing mechanism is arranged on the assembly platform close to the edge of the turntable and positioned at the downstream of the hair flying mechanism, a tray which is horizontally arranged and used for containing hair oil is arranged, the tray is positioned below the comb clamped by the clamping sleeve at intervals when the clamping sleeve of the positioning assembly moves upwards, and the hair oil in the tray is contacted with the comb needle head of the comb clamped by the clamping sleeve when the clamping sleeve of the positioning assembly moves downwards;

and the feeding and discharging mechanism is arranged on the assembly platform close to the edge of the turntable and is positioned between the hair flying mechanism and the hair dyeing mechanism, and is used for transferring the comb to be treated to a jacket of the positioning assembly or removing the treated comb from the jacket of the positioning assembly.

In the present invention, the positioning assembly includes:

the first base is vertically arranged on the turntable and is positioned at the edge of the turntable;

the first guide rail is vertically arranged on the outer wall surface of the first base;

the first sliding block is arranged on the first guide rail in a vertically movable mode and is positioned on the outer side of the first base;

the first support block is arranged on the outer side of the first sliding block and slides up and down along with the first sliding block, and a shaft hole penetrating through the first base outwards is formed in the first support block;

the clamping sleeve can be rotatably inserted into the shaft hole, the outer end of the clamping sleeve is exposed out of the first supporting block, and a clamping opening for clamping the comb handle is formed in the outer end of the clamping sleeve; the bearing is arranged in the shaft hole and sleeved between the inner wall of the shaft hole and the outer wall of the jacket and used for supporting the jacket to rotate;

the elastic piece is arranged on the rotary table and is abutted against the bottom of the first supporting block so as to enable the elastic piece to always keep the upward movement trend; the elastic part is a spring, the upper end of the elastic part is propped against the bottom of the first supporting block, and the lower end of the elastic part is propped against the rotary disc.

The follower is shaped into a ring, is arranged at the front side of the first supporting block, is sleeved on the periphery of the jacket and synchronously moves up and down with the jacket and the first supporting block, and the upper end of the follower is higher than the top of the first supporting block when the first supporting block moves up to the limit state.

The first limiting block is arranged in the clamping sleeve and used for limiting the depth of the comb handle inserted into the clamping opening, and a crack is reserved between the rear end of the comb body and the outer end of the clamping sleeve in the state that the comb handle is inserted into the clamping opening.

Be provided with the second stopper that is used for carrying on the restriction to the position of first supporting block under the first supporting block, be provided with the cylinder that the piston rod just is connected with the second stopper up on the assembly platform, the piston rod rebound of this cylinder can promote the lower extreme counterbalance of second stopper and first supporting block to carry on spacingly to the position of first supporting block.

By adopting the structure, the comb handle of the comb is inserted into the clamping opening of the clamping sleeve by the feeding and discharging mechanism, and the positioning assembly and the comb to be processed can be conveyed to corresponding stations by the rotation of the turntable.

In the present invention, the fly mechanism includes:

the fly cutter set is supported on the assembly platform, a fly opening which is positioned outside the jacket and extends along the axial direction of the jacket is formed in the top of the fly cutter set, and a cutter for grinding and cutting the end part of the card wire is arranged at the fly opening;

the first limiting assembly is arranged on the outer side of the hair cutter group and is provided with a first positioning column which can move up and down and move back and forth relative to the jacket, and the first positioning column is used for being inserted into the front end opening of the comb body and restraining the comb on the jacket;

the first driving assembly is arranged on the fixed disc above the rotary disc and located on the inner side of the positioning assembly and comprises a first roller capable of moving up and down and rotating in the circumferential direction, the first roller is in contact with the follower in the downward moving state and is used for pressing the comb down to the comb needle to be in contact with the hair flying knife group, and the first roller is used for driving the follower to rotate in the rotating state so as to drive the comb to rotate.

Preferably, the fly cutter set comprises:

the second base is fixed on the assembly platform, the upper part of the second base is hollow, an installation space is formed in the upper part of the second base, and the burr hole is positioned at the top of the installation space;

the first cutter can be rotatably arranged in the mounting space, the axial direction of the first cutter is consistent with the axial direction of the jacket, the first cutter comprises a shaft positioned in the center and blades radially distributed on the outer peripheral wall of the shaft at intervals, the blades extend along the length direction of the burr flying opening, and blades are formed at the outer edge of the blades;

the second cutter is transversely arranged at the top of the second base, the edge of the burr opening and the edge of the second cutter are formed by the edge of the first side part, the edge of the first cutter is close to the edge of the second cutter, and a gap is formed between the edge of the first cutter and the edge of the second cutter.

The cutting edge face of the second cutter is arranged in a mode that the cutting edge face of the second cutter is inclined downwards gradually from the first side of the second side, the second side of the second cutter is arranged opposite to the edge of the first side, the cutting edge face of the first cutter used for grinding and cutting the card wire is arranged in a mode that the cutting edge face of the first cutter is inclined downwards gradually from the edge inwards, and an included angle of 170-175 degrees is formed between the cutting edge of the first cutter and the cutting edge of the second cutter in a grinding and cutting state of the card wire. By adopting the structure, the grinding degree of the card wire is convenient to control.

The second cutter is shaped into a flat plate, and the second cutter gradually inclines downwards from the middle part to the burr flying position to form a first guide inclined plane. This structure is convenient for make smooth and easy rotation of card wire to grind and cut the position, avoids the card wire excessively to extrude and influences everywhere and grind and cut the degree.

The fly hair knife tackle still include action wheel, drive wheel, belt and second driving piece, the second driving piece is located under the operation platform and power output shaft is arranged towards the lateral part, the action wheel is installed on the power output shaft of second driving piece, the drive wheel is installed in the outer end of the axle of first cutter, the belt passes operation platform transmission and connects between action wheel and follow driving wheel. The shaft of the first cutter is supported on the side wall of the second base through a bearing, and the second driving piece is a motor.

Preferably, the first cutter rotates towards the direction gradually far away from the second cutter, and the rotation direction of the jacket is opposite to that of the first cutter. The structure enables the blade face of the first cutter to contact the comb needle first, so that the effect of grinding and then cutting is achieved, and the grinding and cutting precision is improved.

Preferably, the first stop assembly comprises:

the third base is vertically arranged on the operating platform and is positioned on the outer side of the fly cutter group;

the second guide rail is vertically arranged on the third base;

the second sliding block can be connected to the second guide rail in a vertically sliding manner;

the first air cylinder is arranged on the second sliding block and is provided with a piston rod which is transversely arranged towards the rotary table;

the first mounting block is connected with a piston rod of the first air cylinder and can move in a reciprocating manner relative to the comb under the pushing action of the piston rod;

and the first positioning column is arranged on one side of the first mounting block, which faces the comb.

The end part of the first positioning column is formed into a conical part with the diameter gradually reduced towards the comb direction, a roller outside the conical part is further arranged on the first positioning column, and the roller can be rotatably sleeved on the periphery of the first positioning column. The structure can reduce the friction between the comb and the comb in the process of positioning the comb.

Preferably, the first drive assembly comprises:

the fourth base is vertically arranged on the fixed disc above the turntable and is positioned on the inner side of the positioning assembly;

the second cylinder is arranged at the upper part of the fourth base and is provided with a piston rod arranged downwards;

the third driving piece is arranged at the lower end of the piston rod of the second cylinder and can move up and down under the driving of the second cylinder, and the third driving piece is provided with a power output shaft which is transversely arranged towards the group of the fly cutters; the third driving piece is a motor;

the first roller is connected to the power output shaft of the third driving piece and can rotate under the driving of the third driving piece, and the first roller is located on the follower of the positioning component.

The follower can be made of materials with larger friction, such as rubber, silica gel and the like, and the periphery of the first roller can be provided with a convex rib which can increase the friction between the first roller and the follower so as to improve the driving effect and the driving reliability.

Two sets of clamping sleeves and followers which are adjacent and arranged close to each other can be arranged on one set of positioning assemblies, so that the first roller can be arranged above the space between the two followers, and after the first roller descends, one first roller can simultaneously contact with the two followers and drive the two followers to rotate through friction, the number of the first driving assemblies is reduced, and the equipment cost is reduced.

By adopting the structure, when the positioning component rotates through the turntable to convey the comb to the position of the abrasive cutting mechanism, the second cylinder of the first driving component drives the first roller to move downwards to overcome the elasticity of the elastic component, and the first roller presses and holds the follower to move the comb downwards until the comb is contacted with the blade of the second cutter; the first positioning column on the first limiting assembly is matched with the first limiting assembly in a vertically and horizontally moving way, so that the first limiting column is inserted into the front end opening of the comb body, and the comb is pressed on the clamping sleeve and cannot fall off in the rotating process; at the moment, the second driving piece drives the first cutter to rotate, the third driving piece drives the follower to drive the comb to rotate through the first roller, and grinding cutting of the end part of the comb needle is achieved.

In the invention, the head dyeing mechanism comprises:

the third guide rail is arranged on the operating platform in a manner of being vertical to the axial direction of the jacket;

the third sliding block is arranged on the third guide rail in a reciprocating manner along the third guide rail;

the fourth driving part is a motor, is arranged below the tray and is used for driving the third sliding block to reciprocate along the third guide rail;

the tray is arranged on the third sliding block and can reciprocate along the third guide rail along with the third sliding block;

the second limiting assembly is arranged on the outer side of the tray and is provided with a second positioning column which can move up and down and move back and forth relative to the clamping sleeve, and the second positioning column is used for being inserted into the front end opening of the comb body and restraining the comb on the clamping sleeve;

the second driving assembly is arranged on the fixed disc above the rotary disc and located on the inner side of the positioning assembly and comprises a second roller capable of moving up and down and rotating in the circumferential direction, the second roller is in contact with the follower in the downward moving state and is used for pressing the comb down to the hair oil in the comb needle and the tray, and the second roller is used for driving the follower to rotate in the rotating state and further driving the comb to rotate.

The second limiting assembly has the same specific structure as the first limiting assembly, but a plurality of groups of positioning columns can be arranged on the second limiting assembly, so that a plurality of combs can be limited simultaneously; the second driving assembly is consistent with the first driving assembly in specific structure.

Preferably, the head dyeing mechanism further comprises:

the oil head adding structure is arranged on the outer side of the tray and comprises a storage hopper and a feeding rod, wherein an adding opening is formed in the bottom of the storage hopper, the feeding rod can be arranged in the storage hopper in a vertically moving mode and moves upwards to open the adding opening and moves downwards to block the adding opening;

the first oil strickles off the structure, locates the outside of tray, including the scraper blade that can reciprocate, this scraper blade downstream is located the tray and cooperates the removal of tray and strickles off first oil, and this scraper blade rebound breaks away from the tray.

The operating platform is provided with a vertically arranged fifth base, the storage hopper is arranged on the side portion of the fifth base and located above the tray, the upper end of the feeding rod is exposed out of the storage hopper, and a third cylinder used for driving the feeding rod to move up and down is arranged at the top of the fifth base. The addition port is provided with a vertically extending charging channel, and the lower end of the charging rod is shaped as a conical part which is convenient to insert in the charging channel.

The both sides of fifth base are provided with symmetrical arrangement's fourth cylinder, fifth cylinder, and fourth cylinder, fifth cylinder are provided with piston rod down respectively, and the lower extreme of each piston rod all is connected with a scraper blade, and two scraper blades form the frame that encloses that closes relatively in corresponding tray department, when the head oil is reinforced, add this and enclose the frame, scrape through scraper blade one minute in unison again, can avoid the head oil to distribute unevenly.

The positioning assemblies can be arranged adjacently, two combs are placed on each positioning assembly, four combs can be simultaneously processed through the grinding and cutting stations which are reasonably arranged, and finally the four combs are dyed at one time. The space between two adjacent combs is not less than the peripheral perimeter of one comb, thus, when dyeing the hair, the combs can be ensured to be not interfered with each other, and each comb needle can be wrapped with the same amount of hair oil.

When the hair dyeing mechanism is used, the tray is pushed to the position below the corresponding positioning assembly at the hair dyeing mechanism, in the process of pushing the tray, the hair oil scraping structure synchronously scrapes the hair oil on the tray, after the tray is in place, the comb is pressed down by the second driving assembly until the comb needle is contacted with the hair oil in the tray, and meanwhile, the second limiting assembly is used for limiting the outer end of the comb; at the moment, the second driving assembly and the fourth driving assembly run synchronously, the second driving assembly drives the comb to roll, meanwhile, the fourth driving assembly drives the tray to slowly move downstream, and the rolling linear velocity of the comb is consistent with the moving velocity of the tray, so that areas of each comb needle dipped with the hair oil are not interfered with each other and have no repetition, and the comb needle is uniformly and fully stained with the hair oil.

In the present invention, the feeding and discharging mechanism includes:

the first end of the first connecting arm can be circumferentially and rotatably arranged beside the turntable;

the first end of the second connecting arm can be rotatably connected to the second end of the first connecting arm, and the second end of the second connecting arm is provided with a mounting opening extending along the length direction;

the third connecting arm extends forwards and backwards and penetrates through the mounting opening, and two sides of the third connecting arm are rotatably connected to the inner side wall of the mounting opening;

the first side edge of the top plate is connected with the end part of the third connecting arm;

the clamping arm is arranged at a second side edge of the top plate, which is opposite to the first side edge, and the lower end of the clamping arm is provided with an inverted U-shaped clamping groove for clamping the root of the comb handle;

the pushing block is arranged below the first side edge of the top plate and can reciprocate along the axial direction of the comb.

The lower edge of the U-shaped clamping groove gradually expands from top to bottom.

The first side bottom of roof is provided with the support curb plate, and the bottom of this support curb plate is fixed with the promotion cylinder, and the piston rod of this promotion cylinder arranges towards the comb direction, promotes the piece and connects in the piston rod tip of promotion cylinder.

In the feeding state, the top plate covers the comb, and the pushing block is used for pushing the comb into the jacket.

The side of the operation platform can be used for placing goods shelves for placing combs to be treated or treated in rows, so that the feeding and discharging mechanisms can transfer the combs as required.

Above-mentioned material loading and unloading mechanism accessible first linking arm, second linking arm, third linking arm's normal running fit realize getting of comb and put convenient operation in a plurality of dimensions.

Compared with the prior art, the invention has the advantages that: the circular comb flying and dyeing integrated machine greatly improves the working efficiency of the grinding and cutting of the comb needles and the dyeing of the hair, reduces the influence of human factors because the whole process is automatically controlled and operated by a master control program, ensures that the combs produced in the same batch have higher quality stability, and greatly reduces the production cost of the combs.

Drawings

FIG. 1 is a schematic structural diagram of a circular combing, flying and dyeing integrated machine in the embodiment of the invention;

FIG. 2 is a top view of FIG. 1;

FIG. 3 is a schematic structural diagram of a positioning assembly according to an embodiment of the present invention;

FIG. 4 is a cross-sectional view of FIG. 3;

FIG. 5 is a schematic structural diagram of a feeding and discharging mechanism in an embodiment of the present invention;

FIG. 6 is an enlarged view of a portion of the structure of FIG. 5;

FIG. 7 is a schematic structural diagram of a fly mechanism (hidden tool) according to an embodiment of the present invention;

FIG. 8 is a schematic view of the structure of FIG. 7 at another angle;

FIG. 9 is a schematic view of the fly mechanism in an embodiment of the present invention;

FIG. 10 is a side view of FIG. 9;

FIG. 11 is a schematic structural diagram of a first position-limiting assembly according to an embodiment of the present disclosure;

FIG. 12 is a schematic structural diagram of a head dyeing mechanism in an embodiment of the present invention;

FIG. 13 is a schematic view of a portion of the structure of FIG. 12;

FIG. 14 is a partial cross-sectional view of FIG. 13;

FIG. 15 is a schematic structural view of a second position-limiting assembly according to an embodiment of the present invention;

fig. 16 is a schematic structural diagram of the background art of the present invention.

Detailed Description

The invention is described in further detail below with reference to the accompanying examples.

As shown in fig. 1 to 16, the circular combing, flying and dyeing all-in-one machine of the embodiment includes an assembly platform 1, a turntable 2, a first driving mechanism 10, a positioning component 3, a hair flying mechanism 4, a hair dyeing mechanism 5, and a feeding and discharging mechanism 6, and is used for fully automatically completing the combing needle hair grinding and hair dyeing processes of the comb. In the embodiment, one or more combs can be processed simultaneously, 4 combs are processed at one time, correspondingly, a feeding station and a discharging station, four sanding stations and a dyeing station are arranged on the periphery of the turntable 2 from front to back according to the processing sequence, wherein the feeding station and the discharging station are generally corresponding to one feeding station and one discharging station.

Specifically, carousel 2 is discoid and can the pivoted locate assembly platform 1 on, and carousel 2 edge has a plurality of operating station along circumference interval arrangement. The first driving mechanism 10 is arranged at the bottom of the assembling platform 1, connected with the rotating disc 2 and used for driving the rotating disc 2 to rotate along the circumferential direction, and the first driving mechanism 10 is a motor. The plurality of positioning assemblies 3 are respectively arranged on each operation station, a jacket 31 for clamping a handle c of the comb is arranged on the outer side of each positioning assembly 3, and the jacket 31 can move up and down and is arranged on the positioning assemblies 3 in a circumferential rotating manner; the comb is transversely placed with the front end facing outwards. The fly mechanism 4 is provided on the mounting platform 1 near the edge of the turntable 2, and is provided with a fly cutter group 41 which can be brought into contact with the comb needle b of the comb in a state where the jacket 31 is moved downward to grind and cut it. The hair dyeing mechanism 5 is arranged on the assembly platform 1 close to the edge of the turntable 2 and located at the downstream of the hair flying mechanism 4, a tray 51 which is horizontally arranged and used for containing hair oil is arranged, the tray 51 is located below the comb clamped by the clamping sleeve 31 at intervals when the clamping sleeve 31 of the positioning assembly 3 moves upwards, and the hair oil in the tray 51 is in contact with the head of the comb needle b of the comb clamped by the clamping sleeve 31 when the clamping sleeve 31 of the positioning assembly 3 moves downwards. The feeding and discharging mechanism 6 is arranged on the assembly platform 1 near the edge of the rotating disc 2 and is positioned between the flying mechanism 4 and the dyeing head mechanism 5, and is used for transferring the comb to be treated to the jacket 31 of the positioning assembly 3 or removing the treated comb from the jacket 31 of the positioning assembly 3.

In this embodiment, as shown in fig. 3 and 4, the positioning assembly 3 includes a jacket 31, a first base 32, a first guide rail 33, a first sliding block, a first supporting block 35, an elastic member 36, a follower 37, and a first limiting block 38.

The first base 32 is vertically arranged on the turntable 2 and is positioned at the edge of the turntable 2; the first guide rail 33 is vertically arranged on the outer wall surface of the first base 32; the first slider is arranged on the first guide rail 33 in a manner of moving up and down and is positioned outside the first base 32; the first support block 35 is disposed outside the first slider and slides up and down along with the first slider, and the first support block 35 is provided with a shaft hole 351 penetrating from the first base 32 to the outside. The clamping sleeve 31 can be rotatably inserted into the shaft hole 351, the outer end of the clamping sleeve 31 is exposed out of the first supporting block 35, and the outer end of the clamping sleeve 31 is provided with a clamping opening 311 for clamping the comb handle c; the shaft hole 351 is provided with a bearing 352, and the bearing 352 is sleeved between the inner wall of the shaft hole 351 and the outer wall of the jacket 31 and is used for supporting the jacket 31 to rotate. The elastic piece 36 is arranged on the turntable 2 and is abutted against the bottom of the first supporting block 35, so that the elastic piece always keeps the trend of moving upwards; the elastic element 36 is a spring, the upper end of which is pressed against the bottom of the first supporting block 35, and the lower end of which is pressed against the turntable 2. The follower 37 is formed in a ring shape, is provided on the front side of the first support block 35, is fitted around the outer periphery of the jacket 31, moves up and down in synchronization with the jacket 31 and the first support block 35, and rotates in synchronization with the jacket 31. In the state where the first support block 35 is moved up to the limit, the upper end of the follower 37 is higher than the top of the first support block 35.

The first limiting block 38 is disposed in the clamping sleeve 31 and is used for limiting the depth of the comb handle c inserted into the clamping opening 311, and in a state that the comb handle c is inserted into the clamping opening 311, a gap is left between the rear end of the comb body a and the outer end of the clamping sleeve 31 for the clamping arms of the feeding and discharging mechanism 6 to insert.

Be provided with the second stopper 39 that is used for restricting the position of first supporting block 35 below first supporting block 35, be provided with the cylinder 391 that the piston rod just is connected with second stopper 39 up on assembly platform 1, the piston rod rebound of this cylinder 391 can promote second stopper 39 and offset with the lower extreme of first supporting block 35 to carry on spacingly to the position of first supporting block 35.

By adopting the structure, the comb handle c of the comb is inserted into the clamping opening 311 of the clamping sleeve 31 by the feeding and discharging mechanism 6, and the positioning component 3 and the comb to be processed can be conveyed to corresponding stations by the rotation of the turntable 2.

In this embodiment, as shown in fig. 7 to 11, the fly mechanism 4 includes a fly cutter group 41, a first limiting component 42, and a first driving component 43, the fly cutter group 41 is supported on the assembly platform 1, the top of the fly cutter group is provided with a fly opening 411 which is located outside the jacket 31 and extends along the axial direction of the jacket 31, and a cutter for grinding and cutting the end of the card wire b is arranged at the fly opening 411; the first limiting component 42 is arranged outside the fly-hair knife group 41, and is provided with a first positioning column 421 which can move up and down and move back and forth relative to the jacket 31, and the first positioning column 421 is used for being inserted into the front end opening a1 of the comb body a and restraining the comb on the jacket 31; the first driving assembly 43 is disposed on the fixed disk on the turntable 2 and located inside the positioning assembly 3, and includes a first roller 431 capable of moving up and down and rotating circumferentially, the first roller 431 is in contact with the follower 37 in a downward moving state, and is used for pressing the comb down to the comb pin b to be in contact with the hair cutter set 41, and the first roller 431 is used for driving the follower 37 to rotate and further driving the comb to rotate in a rotating state.

The burr group 41 includes a second base 412, a first cutter 413, and a second cutter 414, the second base 412 is fixed on the mounting platform 1, the upper portion has a hollow mounting space 410, and the burr opening 411 is located at the top of the mounting space 410. The first cutter 413 is rotatably disposed in the mounting space 410 and has an axial direction corresponding to an axial direction of the collet 31, the first cutter 413 includes a shaft 4131 at a center and blades 4132 radially spaced on an outer circumferential wall of the shaft 4131, the blades 4132 extend in a length direction of the burr opening 411 and have cutting edges formed at outer edges thereof. The second cutter 414 is transversely arranged on top of the second base 412 and the first side edge constitutes an edge of the burr 411 and a blade of the second cutter 414, the blade of the first cutter 413 and the blade of the second cutter 414 being close to each other with a gap therebetween.

The blade face of the second knife 414 is gradually inclined downwards from the second side to the first side, the second side is arranged opposite to the edge of the first side, the blade face of the first knife 413 for grinding and cutting the card wire b is arranged gradually inclined downwards from the edge inwards, and an included angle a of 170-175 degrees is formed between the blade of the first knife 413 and the blade of the second knife 414 in the state of grinding and cutting the card wire. By adopting the structure, the grinding degree of the card wire is convenient to control.

The second blade 414 is shaped as a flat plate, and the second blade 414 is gradually inclined downward from the middle portion to the burr opening 411 to form a first guide inclined surface 4141. The structure is convenient for enabling the comb needle b to smoothly rotate to the grinding and cutting position, and avoids the influence of excessive extrusion of the comb needle on the grinding and cutting degree at each position.

As shown in fig. 8, the fly cutter set 41 further includes a driving wheel 415, a driving wheel 416, a belt 417 and a second driving member 418, the second driving member 418 is disposed below the operation platform 1, and the power output shaft is disposed toward the side, the driving wheel 415 is mounted on the power output shaft of the second driving member 418, the driving wheel 416 is mounted at the outer end of the shaft of the first cutter 413, and the belt 417 passes through the operation platform 1 and is drivingly connected between the driving wheel 415 and the driven wheel 416. The shaft 4131 of the first cutter 413 is supported on a side wall of the second base 412 by a bearing, and the second driving member 418 is a motor.

The first cutter 413 is rotated in a direction gradually away from the second cutter 414, and the collet 31 is rotated in a direction opposite to the first cutter 413. The structure enables the blade face of the first cutter 413 to contact the comb needle first, so that the effect of grinding and cutting is achieved, and the grinding and cutting precision is improved.

As shown in fig. 7 and 8, the first limiting assembly 42 includes a third base 422, a second guide rail 423, a second sliding block 424, a first air cylinder 425, a first mounting block 426, and a first positioning column 421, where the third base 422 is vertically disposed on a fixed disk above the turntable and located outside the fly cutter group 41; the second rail 423 is vertically arranged on the third base 422; the second slider 424 is connected to the second guide rail 423 in a manner of sliding up and down, and an auxiliary cylinder 4200 for driving the second slider 424 to move up and down is arranged on the top of the third base 422; a first cylinder 425 is provided on the second slider and has a piston rod arranged transversely towards the turntable 2; the first mounting block 426 is connected with a piston rod of the first air cylinder 425 and can move back and forth relative to the comb under the pushing of the piston rod; the first positioning column 421 is installed on the side of the first installation block 426 facing the comb.

The end of the first positioning column 421 is formed into a tapered portion 4211 with a diameter gradually decreasing toward the comb direction, and the first positioning column 421 is further provided with a roller 4212 positioned outside the tapered portion 421, and the roller 4212 is rotatably sleeved on the periphery of the first positioning column 421. The structure can reduce the friction between the comb and the comb in the process of positioning the comb.

The first driving assembly 43 includes a fourth base 432, a second cylinder 433, a third driving member 434, and a first roller 431, wherein the fourth base 432 is vertically disposed on the fixed disk above the turntable 2 and located inside the positioning assembly 3; the second cylinder 433 is provided at the upper part of the fourth base 432 and has a piston rod arranged downward; the third driving element 434 is arranged at the lower end of the piston rod of the second air cylinder 433 and can move up and down under the driving of the second air cylinder, and the third driving element 434 is provided with a power output shaft which is transversely arranged towards the fly-hair cutter group 41; the third driving member 434 is a motor; the first roller 431 is connected to the power output shaft of the third driving member 434 and can be driven to rotate, and the first roller 431 is located on the follower 37 of the positioning assembly 3.

The follower 37 may be made of rubber, silica gel or other materials with large friction, and the first roller 431 may have a rib arranged on its outer circumference to increase the friction between the first roller and the follower 37, so as to improve the driving effect and reliability.

Two sets of the adjacent and closely arranged jackets 31 and the followers 37 can be arranged on one set of the positioning assemblies 3, so that the first roller 431 can be arranged above the space between the two followers 37, and after the first roller 431 descends, one first roller 431 can simultaneously contact with the two followers 37 and drive the two followers 37 to rotate through friction, thereby reducing the number of the first driving assemblies 43 and the equipment cost.

With the hair flying mechanism 4 of this embodiment, after the positioning assembly 3 rotates through the turntable 2 to convey the comb to the station of the hair flying mechanism 41, when the first positioning column 421 on the first limiting assembly 42 translates through the cylinder 425 to press and hold the comb on the jacket 31 so as to keep the comb in a horizontal state as much as possible, the second cylinder 433 of the first driving assembly 43 drives the first roller 431 to move downward against the elastic force of the elastic member, and the cylinder 4200 drives the cylinder 425 to move downward. 431 press the follower 37 to move the comb downwards until the comb comes into contact with the blade of the second knife 414; at this time, the second driving unit 418 drives the first cutter 413 to rotate, and the third driving unit 434 drives the follower 37 to rotate the comb through the first roller 431, thereby implementing the fly of the end of the comb pin b.

In this embodiment, as shown in fig. 12 to 15, the dyeing head mechanism 5 includes a third guide rail 52, a third slider 53, a fourth driving component 54, a tray 51, a second limiting component 55, and a second driving component 56, wherein the third guide rail 52 is disposed on the operation platform 1 perpendicular to the axial direction of the jacket 31; the third slider 53 is provided on the third rail 52 so as to be capable of reciprocating along the third rail 52; the fourth driving member 54 is a motor, and is disposed below the tray 51 to drive the third slider 53 to reciprocate along the third guide rail 52.

The tray 51 is provided on the third slider 53 and can reciprocate along the third guide rail 52 with the third slider 53.

The second position-limiting component 55 is arranged outside the tray 51, and is provided with a second positioning column 551 which can move up and down and move back and forth relative to the jacket 31, and the second positioning column 551 is used for being inserted into the front end opening a1 of the comb body a and restraining the comb on the jacket 31.

The second driving assembly 56 is disposed on the fixed disk above the fixed disk on the turntable 2 and located inside the positioning assembly 3, and includes a second roller 561 capable of moving up and down and rotating circumferentially, the second roller 561 contacts with the follower 37 in a downward moving state, and is used for pressing the comb down until the comb pins b contact with the hair oil in the tray 51, and the second roller 561 drives the follower 37 to rotate in a rotating state, so as to drive the comb to rotate.

In this embodiment, the specific structure of the second position-limiting assembly 55 is the same as that of the first position-limiting assembly 42, but a plurality of positioning columns can be arranged on the second position-limiting assembly 55 through the assembling plate 550, so as to limit a plurality of combs at the same time; the second driving assembly 56 is identical to the first driving assembly 43 in specific structure. And will not be described in detail herein.

The dyeing head mechanism 5 further comprises an oil head adding structure 57 and a head oil leveling structure 58, wherein the oil head adding structure 57 is arranged on the outer side of the tray 51 and comprises a storage hopper 571 and a feeding rod 572, an adding port 5711 is formed in the bottom of the storage hopper 571, and the feeding rod 572 can be arranged in the storage hopper 571 in a vertically moving mode and moves upwards to open the adding port 5711 and moves downwards to block the adding port 5711. The top of the feeding structure 57 is provided with a cylinder 5700 for driving the feeding rod 572 to move up and down. The head oil leveling structure 58 is provided outside the tray 51, and includes a scraper 581 which is movable up and down, moves down in the tray 51, and levels the head oil in accordance with the movement of the tray, and moves up to be separated from the tray 51.

The operation platform 1 is provided with a fifth base 59 which is vertically arranged, the storage hopper 571 is arranged at the side part of the fifth base 59 and is positioned above the tray 51, the upper end of the feeding rod 572 is exposed above the storage hopper 571, and the top part of the fifth base 59 is provided with a third air cylinder 573 for driving the feeding rod 572 to move up and down. At the addition port 5711 is provided a vertically extending feed channel 5712, and the lower end of the feed bar 572 is shaped as a tapered portion 5721 that is inserted into the feed channel 5712.

The fourth air cylinder 591 and the fifth air cylinder 592 are symmetrically arranged on two sides of the fifth base 59, the fourth air cylinder 591 and the fifth air cylinder 592 are respectively provided with a piston rod facing downwards, the lower end of each piston rod is connected with a scraper 581, the two scrapers 581 form an enclosing frame 582 which is relatively enclosed at the corresponding tray 51, when the crude oil is fed, the crude oil is added into the enclosing frame 582 and uniformly scraped by the scrapers 581, and uneven distribution of the crude oil can be avoided.

The positioning assemblies 3 can be adjacently arranged, two combs are placed on each positioning assembly 3, four combs can be simultaneously processed through reasonably arranging grinding and cutting stations, and finally, the four combs are dyed at one time. The space between two adjacent combs is not less than the peripheral perimeter of one comb, thus, when dyeing the hair, the combs can be ensured to be not interfered with each other, and each comb needle can be wrapped with the same amount of hair oil.

When the hair dyeing mechanism 5 is used, firstly, the tray 51 is pushed to the position below the corresponding positioning component 3 at the hair dyeing mechanism 5, in the process of pushing the tray 51, the hair oil scraping structure 58 synchronously scrapes the hair oil on the tray 51, after the tray 51 is in place, the second limiting component 55 limits the outer end of the comb to ensure that the comb keeps the horizontal state as much as possible, the comb is pressed down by the second driving component 56 until the comb needle is contacted with the hair oil in the tray 51, and meanwhile, the second limiting component 55 is pressed down to keep the horizontal state after the comb descends; at this time, the second driving assembly 56 and the fourth driving assembly 54 operate synchronously, the second driving assembly 56 drives the comb to roll, meanwhile, the fourth driving assembly 54 drives the tray 51 to slowly move downstream, the rolling linear speed of the comb is consistent with the moving speed of the tray 51, so that the areas of each comb needle dipped with the hair oil are not interfered with each other and have no repetition, and the comb is uniformly and fully stained with the hair oil.

In this embodiment, the feeding and discharging mechanism 6 includes a control base 60, a first connecting arm 61, a second connecting arm 62, a third connecting arm 63, a top plate 64, a clamping arm 65, and a pushing block 66, wherein a first end of the first connecting arm 61 is circumferentially and rotatably disposed beside the turntable 51; a first end of the second connecting arm 62 is rotatably connected to a second end of the first connecting arm 61, and a mounting hole 621 extending in the length direction is formed at the second end of the second connecting arm 62; the third connecting arm 63 extends forward and backward and is disposed through the mounting hole 621, and both sides of the third connecting arm 62 are rotatably coupled to inner sidewalls of the mounting hole 621. A first side of the top plate 64 is connected to the end of the third connecting arm 62; the clamping arm 65 is arranged at a second side edge of the top plate 64 opposite to the first side edge, and the lower end of the clamping arm 65 is provided with a n-shaped clamping groove 651 for clamping the root of the comb handle c; the pushing block 66 is disposed under the first side of the top plate 64 and can reciprocate along the axial direction of the comb. The lower edge of the U-shaped clamping groove 651 gradually expands from top to bottom so as to successfully clamp the comb handle c.

The bottom of the first side of the top plate 64 is provided with a supporting side plate 641, the bottom of the supporting side plate 641 is fixed with a pushing cylinder 642, the piston rod of the pushing cylinder 642 is arranged towards the comb direction, and the pushing block 66 is connected to the end of the piston rod of the pushing cylinder 642. In the loading state, the top plate 64 is covered above the comb, and the pushing block 66 is used to push the comb into the jacket 31.

The side of the operating platform 2 can be used for placing goods shelves for placing combs to be treated or treated in rows, so that the feeding and discharging mechanism 6 can conveniently transfer the combs as required.

Above-mentioned material loading and unloading mechanism 6 accessible first linking arm 61, second linking arm 62, third linking arm 63's normal running fit realize getting of comb in a plurality of dimensions and put convenient operation.

In the embodiment, the full-automatic comb needle grinding, cutting and hair dyeing of the comb can be realized by matching the corresponding positioning component 3, the hair flying mechanism 4, the hair dyeing mechanism 5 and the feeding and discharging mechanism 6 in a rotating disc type conveying mode. At a feeding and discharging station, the feeding and discharging mechanism 6 transfers the comb to be processed to the positioning component 3 on the turntable 2 at the station; the turntable 2 rotates to bring the comb to a downstream fly hair mechanism 4, and the comb needle b is ground and cut; the turntable 2 rotates to drive the comb to drive the downstream dyeing mechanism 5 to dye the comb needles; the rotary disc 2 rotates to bring the comb to a downstream feeding and discharging station, the feeding and discharging mechanism 6 moves the processed comb away, and the comb to be processed is moved into the feeding and discharging station. The process is carried out in a reciprocating manner, manual participation is not needed, and the operation is convenient.

Directional terms such as "front," "rear," "upper," "lower," "left," "right," "side," "top," "bottom," and the like are used in the description and claims of the present invention to describe various example structural portions and elements of the invention, but are used herein for convenience of description only and are to be determined based on the example orientations shown in the drawings. Because the disclosed embodiments of the present invention may be oriented in different directions, the directional terms are used for descriptive purposes and are not to be construed as limiting, e.g., "upper" and "lower" are not necessarily limited to directions opposite to or coincident with the direction of gravity.

Claims (10)

1. The utility model provides a circular comb flies to dye all-in-one which characterized in that includes:

assembling a platform;

the turntable is disc-shaped and can be rotatably arranged on the assembly platform, and the edge of the turntable is provided with a plurality of operating stations which are circumferentially arranged at intervals;

the first driving mechanism is arranged at the bottom of the assembling platform, is connected with the turntable and is used for driving the turntable to rotate along the circumferential direction;

the positioning assemblies are arranged on the operation stations respectively, a jacket for clamping a handle of the comb is arranged on the outer side of each positioning assembly, and the jacket can move up and down and is arranged on the positioning assemblies in a circumferential rotating mode; the comb is transversely placed, and the front end of the comb faces outwards;

the hair flying mechanism is arranged on the assembly platform close to the edge of the turntable and is provided with a hair flying cutter group which can be contacted with a comb needle of the comb under the state that the jacket moves downwards so as to grind and cut the comb needle;

the hair dyeing mechanism is arranged on the assembly platform close to the edge of the turntable and positioned at the downstream of the hair flying mechanism, a tray which is horizontally arranged and used for containing hair oil is arranged, the tray is positioned below the comb clamped by the clamping sleeve at intervals when the clamping sleeve of the positioning assembly moves upwards, and the hair oil in the tray is contacted with the comb needle head of the comb clamped by the clamping sleeve when the clamping sleeve of the positioning assembly moves downwards;

and the feeding and discharging mechanism is arranged on the assembly platform close to the edge of the turntable and is positioned between the hair flying mechanism and the hair dyeing mechanism, and is used for transferring the comb to be treated to a jacket of the positioning assembly or removing the treated comb from the jacket of the positioning assembly.

2. A circular comb and fly-dyeing all-in-one machine according to claim 1, wherein the positioning assembly comprises:

the first base is vertically arranged on the turntable and is positioned at the edge of the turntable;

the first guide rail is vertically arranged on the outer wall surface of the first base;

the first sliding block is arranged on the first guide rail in a vertically movable mode and is positioned on the outer side of the first base;

the first support block is arranged on the outer side of the first sliding block and slides up and down along with the first sliding block, and a shaft hole penetrating through the first base outwards is formed in the first support block;

the clamping sleeve can be rotatably inserted into the shaft hole, the outer end of the clamping sleeve is exposed out of the first supporting block, and a clamping opening for clamping the comb handle is formed in the outer end of the clamping sleeve;

the elastic piece is arranged on the rotary table and is abutted against the bottom of the first supporting block so as to enable the elastic piece to always keep the upward movement trend;

the follower is shaped into a ring, is arranged at the front side of the first supporting block, is sleeved on the periphery of the jacket and synchronously moves up and down with the jacket and the first supporting block, and the upper end of the follower is higher than the top of the first supporting block when the first supporting block moves up to the limit state.

3. A circular comb and fly dyeing all-in-one machine according to claim 2, characterized in that the fly mechanism comprises:

the fly cutter set is supported on the assembly platform, a fly opening which is positioned outside the jacket and extends along the axial direction of the jacket is formed in the top of the fly cutter set, and a cutter for grinding and cutting the end part of the card wire is arranged at the fly opening;

the first limiting assembly is arranged on the outer side of the hair cutter group and is provided with a first positioning column which can move up and down and move back and forth relative to the jacket, and the first positioning column is used for being inserted into the front end opening of the comb body and restraining the comb on the jacket;

the first driving assembly is arranged on the fixed disc on the rotary disc and located on the inner side of the positioning assembly and comprises a first roller capable of moving up and down and rotating in the circumferential direction, the first roller is in contact with the follower in the downward moving state and is used for pressing the comb down to the comb needle to be in contact with the hair cutter set, and the first roller is used for driving the follower to rotate in the rotating state and further driving the comb to rotate.

4. A circular comb and fly dyeing all-in-one machine according to claim 3, characterized in that the fly cutter set comprises:

the second base is fixed on the assembly platform, the upper part of the second base is hollow, an installation space is formed in the upper part of the second base, and the burr hole is positioned at the top of the installation space;

the first cutter can be rotatably arranged in the mounting space, the axial direction of the first cutter is consistent with the axial direction of the jacket, the first cutter comprises a shaft positioned in the center and blades radially distributed on the outer peripheral wall of the shaft at intervals, the blades extend along the length direction of the burr flying opening, and blades are formed at the outer edge of the blades;

the second cutter is transversely arranged at the top of the second base, the edge of the burr opening and the edge of the second cutter are formed by the edge of the first side part, the edge of the first cutter is close to the edge of the second cutter, and a gap is formed between the edge of the first cutter and the edge of the second cutter.

5. A circular comb and fly dyeing all-in-one machine as claimed in claim 3, wherein the first cutter rotates towards the direction gradually far away from the second cutter, and the rotating direction of the jacket is opposite to that of the first cutter.

6. A circular comb and fly-dyeing all-in-one machine according to claim 3, wherein the first limiting component comprises:

the third base is vertically arranged on the operating platform and is positioned on the outer side of the fly cutter group;

the second guide rail is vertically arranged on the third base;

the second sliding block can be connected to the second guide rail in a vertically sliding manner;

the first air cylinder is arranged on the second sliding block and is provided with a piston rod which is transversely arranged towards the rotary table;

the first mounting block is connected with a piston rod of the first air cylinder and can move in a reciprocating manner relative to the comb under the pushing action of the piston rod;

and the first positioning column is arranged on one side of the first mounting block, which faces the comb.

7. A circular comb and fly-dyeing all-in-one machine according to claim 3, wherein the first drive assembly comprises:

the fourth base is vertically arranged on the turntable and is positioned on the inner side of the positioning assembly;

the second cylinder is arranged at the upper part of the fourth base and is provided with a piston rod arranged downwards;

the third driving piece is arranged at the lower end of the piston rod of the second cylinder and can move up and down under the driving of the second cylinder, and the third driving piece is provided with a power output shaft which is transversely arranged towards the group of the fly cutters;

the first roller is connected to the power output shaft of the third driving piece and can rotate under the driving of the third driving piece, and the first roller is located on the follower of the positioning component.

8. A circular comb and fly dyeing all-in-one machine according to claim 3, characterized in that the dyeing head mechanism comprises:

the third guide rail is arranged on the operating platform in a manner of being vertical to the axial direction of the jacket;

the third sliding block is arranged on the third guide rail in a reciprocating manner along the third guide rail;

the tray is arranged on the third sliding block and can reciprocate along the third guide rail along with the third sliding block;

the second limiting assembly is arranged on the outer side of the tray and is provided with a second positioning column which can move up and down and move back and forth relative to the clamping sleeve, and the second positioning column is used for being inserted into the front end opening of the comb body and restraining the comb on the clamping sleeve;

the second driving assembly is arranged on the rotary disc and located on the inner side of the positioning assembly and comprises a second roller capable of moving up and down and rotating in the circumferential direction, the second roller is in contact with the follower in the downward moving state and is used for pressing the comb down to the hair oil in the comb needle and the tray to be in contact with the comb, and the second roller is used for driving the follower to rotate in the rotating state and further driving the comb to rotate.

9. A circular comb and fly dyeing all-in-one machine according to claim 8, wherein the dyeing head mechanism further comprises:

the oil head adding structure is arranged on the outer side of the tray and comprises a storage hopper and a feeding rod, wherein an adding opening is formed in the bottom of the storage hopper, the feeding rod can be arranged in the storage hopper in a vertically moving mode and moves upwards to open the adding opening and moves downwards to block the adding opening;

the first oil strickles off the structure, locates the outside of tray, including the scraper blade that can reciprocate, this scraper blade downstream is located the tray and cooperates the removal of tray and strickles off first oil, and this scraper blade rebound breaks away from the tray.

10. A circular comb and fly dyeing all-in-one machine according to any one of claims 1 to 9, characterized in that the feeding and blanking mechanism comprises:

the first end of the first connecting arm can be circumferentially and rotatably arranged beside the turntable;

the first end of the second connecting arm is rotatably connected to the second end of the first connecting arm, and the second end of the second connecting arm is provided with a mounting opening extending along the length direction;

the third connecting arm extends forwards and backwards and penetrates through the mounting opening, and two sides of the third connecting arm are rotatably connected to the inner side wall of the mounting opening;

the first side edge of the top plate is connected with the end part of the third connecting arm;

the clamping arm is arranged at a second side edge of the top plate, which is opposite to the first side edge, and the lower end of the clamping arm is provided with an inverted U-shaped clamping groove for clamping the root of the comb handle;

the pushing block is arranged below the first side edge of the top plate and can reciprocate along the axial direction of the comb.

Images