CN104544951A - Fully-automatic refill sleeve cover processing integrated machine - Google Patents

Fully-automatic refill sleeve cover processing integrated machine Download PDF

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CN104544951A
CN104544951A CN201410815591.8A CN201410815591A CN104544951A CN 104544951 A CN104544951 A CN 104544951A CN 201410815591 A CN201410815591 A CN 201410815591A CN 104544951 A CN104544951 A CN 104544951A
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indexing
fixed
centrifugal
hair cover
integrated machine
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CN104544951B (en
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吴炎灿
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NINGBO HUAKE LIANZHONG AUTOMATION Co Ltd
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NINGBO HUAKE LIANZHONG AUTOMATION Co Ltd
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Abstract

本发明公开了一种全自动毛套加工一体机,包括分度机构、上料机构、梳毛机构、离心机构、上倒角机构、下倒角机构、修倒传动机构、修剪机构、下料机构、走线机构和控制箱;上料机构安装在分度机构的一侧;梳毛机构通过底板安装在分度机构上;离心机构通过离心底座固定在分度机构上;上倒角机构和下倒角机构固定在分度机构的一侧;修剪机构通过安装底座焊接体固定在分度机构上;修倒传动机构通过修倒固定座和安装角钢安装在分度机构上;下料机构通过立板焊接体固定在分度机构上;走线机构通过立柱槽钢与分度机构固定;控制箱固定在下料机构上。其优点是:加工效率高、精度高、操作简单且生产效率高。

The invention discloses a full-automatic fleece processing integrated machine, which includes an indexing mechanism, a feeding mechanism, a carding mechanism, a centrifugal mechanism, an upper chamfering mechanism, a lower chamfering mechanism, a trimming transmission mechanism, a trimming mechanism, and a feeding mechanism , routing mechanism and control box; the feeding mechanism is installed on one side of the indexing mechanism; the carding mechanism is installed on the indexing mechanism through the bottom plate; the centrifugal mechanism is fixed on the indexing mechanism through the centrifugal base; the upper chamfering mechanism and the downward The angle mechanism is fixed on one side of the indexing mechanism; the trimming mechanism is fixed on the indexing mechanism through the welding body of the installation base; the repairing transmission mechanism is installed on the indexing mechanism through the repairing fixing seat and the installation angle steel; the cutting mechanism is through the vertical plate The welding body is fixed on the indexing mechanism; the wiring mechanism is fixed through the column channel steel and the indexing mechanism; the control box is fixed on the cutting mechanism. Its advantages are: high processing efficiency, high precision, simple operation and high production efficiency.

Description

一种全自动毛套加工一体机A fully automatic wool sleeve processing machine

技术领域technical field

本发明涉及油漆工具滚筒刷毛套生产加工的自动化设备,具体讲是一种利用全自动化技术加工油漆工具滚筒刷毛套的全自动毛套加工一体机。The invention relates to automatic equipment for producing and processing paint tool roller bristle covers, in particular to a full-automatic wool cover processing integrated machine for processing paint tool roller bristle covers using fully automated technology.

背景技术Background technique

高品质油漆工具滚筒刷毛套加工包括六道工序,分别是正梳毛、反梳毛、高速离心、倒角、下倒角和修剪六道工序,而目前的毛套加工往往采用多人多台设备分步加工,这样毛套加工复杂、效率低、毛套质量低,还需要人工搬运到不同的设备旁,费时费力,而且由于过多的人工加入使毛套的品质很难保证。The processing of high-quality paint tool roller bristle covers includes six processes, namely forward combing, reverse carding, high-speed centrifugation, chamfering, bottom chamfering and trimming. However, the current processing of wool sets often uses multiple people and multiple equipment to process step by step. In this way, the processing of the wool sleeve is complicated, the efficiency is low, the quality of the wool sleeve is low, and it needs to be manually transported to different equipment, which is time-consuming and laborious, and the quality of the wool sleeve is difficult to guarantee due to too much manual addition.

发明内容Contents of the invention

鉴于上述现有技术的缺陷,本发明的目的在于:提供一种加工效率高、精度高且操作简单的一种全自动毛套加工一体机。In view of the above-mentioned defects in the prior art, the purpose of the present invention is to provide a fully automatic wool sleeve processing integrated machine with high processing efficiency, high precision and simple operation.

本发明的技术解决方案是:一种全自动毛套加工一体机,包括分度机构、上料机构、梳毛机构、离心机构、上倒角机构、下倒角机构、修倒传动机构、修剪机构、下料机构、走线机构和控制箱;所述上料机构安装在分度机构的一侧;所述梳毛机构具有底板,所述梳毛机构通过底板安装在分度机构上;所述离心机构具有离心底座,所述离心机构通过离心底座固定在分度机构上;所述上倒角机构和下倒角机构固定在分度机构的一侧;所述修剪机构具有安装底座焊接体,所述修剪机构通过安装底座焊接体固定在分度机构上;所述修倒传动机构具有修倒固定座和安装角钢,所述修倒传动机构通过修倒固定座和安装角钢安装在分度机构上;所述下料机构具有立板焊接体,所述下料机构通过立板焊接体固定在分度机构上;所述走线机构具有立柱槽钢,所述走线机构通过立柱槽钢与分度机构固定;所述控制箱固定在下料机构上。The technical solution of the present invention is: a fully automatic wool sleeve processing integrated machine, including an indexing mechanism, a feeding mechanism, a carding mechanism, a centrifugal mechanism, an upper chamfering mechanism, a lower chamfering mechanism, a trimming transmission mechanism, and a trimming mechanism , a blanking mechanism, a wiring mechanism and a control box; the feeding mechanism is installed on one side of the indexing mechanism; the carding mechanism has a bottom plate, and the carding mechanism is installed on the indexing mechanism through the bottom plate; the centrifugal mechanism It has a centrifugal base, and the centrifugal mechanism is fixed on the indexing mechanism through the centrifugal base; the upper chamfering mechanism and the lower chamfering mechanism are fixed on one side of the indexing mechanism; the trimming mechanism has a welding body for the installation base, and the The trimming mechanism is fixed on the indexing mechanism through the welding body of the installation base; the trimming transmission mechanism has a trimming fixing seat and an installation angle steel, and the trimming transmission mechanism is installed on the indexing mechanism through the trimming fixing seat and the installation angle steel; The blanking mechanism has a vertical plate welded body, and the blanking mechanism is fixed on the indexing mechanism through the vertical plate welded body; The mechanism is fixed; the control box is fixed on the blanking mechanism.

进一步地,所述分度机构包括焊接底座、横梁、凸轮分割器、驱动凸轮分割器转动的分度电机、八工位底板、毛套装配芯轴和皮带轮,所述横梁固定在焊接底座上,所述凸轮分割器固定在横梁上,所述八工位底板固定在凸轮分割器上,所述毛套装配芯轴的数量为八个,且所述的八个毛套装配芯轴均匀设置在八工位底板的顶部。Further, the indexing mechanism includes a welding base, a crossbeam, a cam divider, an indexing motor that drives the cam divider to rotate, an eight-station base plate, a wool sleeve assembly mandrel and a pulley, and the crossbeam is fixed on the welding base, The cam divider is fixed on the crossbeam, the eight-station bottom plate is fixed on the cam divider, the number of the wool sleeve assembly mandrels is eight, and the eight wool sleeve assembly mandrels are evenly arranged on the The top of the eight-station chassis.

进一步地,所述上料机构包括压料机构、旋转机构、输送机构和输送带机构,所述压料机构和旋转机构固定在下料机构的立板焊接体上,所述输送机构固定在分度机构上,所述输送带机构固定在输送机构上,所述压料机构具有压块,所述旋转机构具有用于夹紧毛套的夹头,所述输送机构上设有用于挡住毛套的第一挡板、用于搁置毛套的V型块、用于压紧毛套的圆片,用于运输毛套的上料导轨,所述输送带机构上设有第二挡板、输送带轮、输送带以及用于驱动输送带的上料电机。Further, the feeding mechanism includes a pressing mechanism, a rotating mechanism, a conveying mechanism and a conveyor belt mechanism, the pressing mechanism and the rotating mechanism are fixed on the welding body of the vertical plate of the unloading mechanism, and the conveying mechanism is fixed on the indexing In terms of mechanism, the conveyor belt mechanism is fixed on the conveying mechanism, the pressing mechanism has a pressing block, the rotating mechanism has a chuck for clamping the wool sleeve, and the conveying mechanism is provided with a clamp for blocking the wool sleeve. The first baffle, the V-shaped block for shelving the wool sleeve, the disc for pressing the wool sleeve, the feeding guide rail for transporting the wool sleeve, the conveyor belt mechanism is provided with a second baffle plate, a conveyor belt Wheels, conveyor belt and feeding motor for driving the conveyor belt.

进一步地,所述梳毛机构还具有梳毛机、设置在梳毛机上的梳毛导轨、皮带盘、齿轮、传动轴、聚氨酯包胶轮、横架以及用于驱动皮带盘转动的梳毛电机。Further, the carding mechanism also has a carding machine, a carding guide rail arranged on the carding machine, a belt pulley, a gear, a transmission shaft, a polyurethane rubberized wheel, a horizontal frame and a carding motor for driving the belt pulley to rotate.

进一步地,所述离心机构还具有吸风管、离心电机、离心电机安装座和摆动板。Further, the centrifugal mechanism also has a suction pipe, a centrifugal motor, a mounting base for the centrifugal motor and a swing plate.

进一步地,所述上倒角机构包括直角连接板和连接圆板,所述下倒角机构包括倒角刀具、刀架、纵向导轨、纵向调节螺杆、倒角驱动电机、横向调节导轨、横向调节螺杆和倒角底座焊接体。Further, the upper chamfering mechanism includes a right-angle connecting plate and a connecting circular plate, and the lower chamfering mechanism includes a chamfering tool, a tool holder, a longitudinal guide rail, a longitudinal adjustment screw, a chamfering drive motor, a lateral adjustment guide rail, a lateral adjustment Screw and chamfered base welded body.

进一步地,所述修倒传动机构还具有修倒电机、主动皮带轮、从动皮带轮、双A皮带和修倒护罩。Further, the downturn transmission mechanism also has a downturn motor, a driving pulley, a driven pulley, a double A belt and a downturn guard.

进一步地,所述修剪机构还具有吸风口、修剪刀具、修剪刀具安装板、修剪导轨、修剪立柱、修剪调节螺杆、修剪电机和修剪电机安装板,所述修剪刀具通过修剪刀具安装板设置在修剪导轨上,所述修剪导轨穿过修剪立柱。Further, the trimming mechanism also has an air suction port, a trimming tool, a trimming tool mounting plate, a trimming guide rail, a trimming column, a trimming adjustment screw, a trimming motor and a trimming motor mounting plate, and the trimming tool is arranged on the trimming blade through the trimming tool mounting plate. The trim rails pass through the trim posts.

进一步地,所述下料机构还具有毛套滑槽、拨料机构、推料机构和拨杆。Further, the unloading mechanism also has a wool sleeve chute, a material pushing mechanism, a material pushing mechanism and a driving lever.

进一步地,所述走线机构还具有离心吸风机安装机构、修剪吸风安装机构和走线角钢。Further, the cable routing mechanism also has a centrifugal suction fan installation mechanism, a trimming suction installation mechanism and a cable routing angle steel.

应用本发明所提供的一种全自动毛套加工一体机,其有益效果是:毛套加工的全部工序能够在一台机器上完成,毛套不需要采用多人多台设备分步加工,加工效率高、精度高、操作简单,适用于大批量生产,提高了工作效率且能使毛套的品质得到保证。The beneficial effect of applying the fully automatic wool sleeve processing machine provided by the present invention is that all the processes of wool sleeve processing can be completed on one machine, and the wool sleeve does not need to be processed step by step by multiple people and multiple equipments. High efficiency, high precision, simple operation, suitable for mass production, improve work efficiency and ensure the quality of wool sleeves.

附图说明Description of drawings

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为本发明的分解示意图;Fig. 2 is the exploded schematic diagram of the present invention;

图3为本发明的分度机构的机构示意图;Fig. 3 is the schematic diagram of the mechanism of the indexing mechanism of the present invention;

图4为本发明的分度机构的分解示意图;Fig. 4 is the exploded schematic view of indexing mechanism of the present invention;

图5为本发明的上料机构的机构示意图;Fig. 5 is the schematic diagram of the mechanism of the feeding mechanism of the present invention;

图6为本发明的上料机构的分解示意图;Fig. 6 is an exploded schematic view of the feeding mechanism of the present invention;

图7为本发明的梳毛机构的机构示意图;Fig. 7 is a schematic diagram of the mechanism of the combing mechanism of the present invention;

图8为本发明的梳毛机构的分解示意图;Fig. 8 is an exploded schematic view of the combing mechanism of the present invention;

图9为本发明的离心机构的机构示意图;Fig. 9 is a schematic diagram of the centrifugal mechanism of the present invention;

图10为本发明的离心机构的分解示意图;Fig. 10 is an exploded schematic view of the centrifugal mechanism of the present invention;

图11为本发明的上倒角机构的结构示意图;Fig. 11 is a structural schematic diagram of an upper chamfering mechanism of the present invention;

图12为本发明的上倒角机构的分解示意图;Fig. 12 is an exploded schematic view of the upper chamfering mechanism of the present invention;

图13为本发明的下倒角机构的结构示意图;Fig. 13 is a structural schematic diagram of the chamfering mechanism of the present invention;

图14为本发明的下倒角机构的分解示意图;Fig. 14 is an exploded schematic view of the bottom chamfering mechanism of the present invention;

图15为本发明的修倒传动机构的结构示意图;Fig. 15 is a schematic structural view of the trimming transmission mechanism of the present invention;

图16为本发明的修倒传动机构的分解示意图;Fig. 16 is an exploded schematic view of the trimming transmission mechanism of the present invention;

图17为本发明的修剪机构的结构示意图;Fig. 17 is a schematic structural view of the pruning mechanism of the present invention;

图18为本发明的修剪机构的分解示意图;Fig. 18 is an exploded schematic view of the pruning mechanism of the present invention;

图19为本发明的下料机构的结构示意图;Fig. 19 is a schematic structural view of the blanking mechanism of the present invention;

图20为本发明的下料机构的分解示意图;Fig. 20 is an exploded schematic view of the blanking mechanism of the present invention;

图21为本发明的走线机构的结构示意图。Fig. 21 is a schematic structural diagram of the cable routing mechanism of the present invention.

图中所示:1-分度机构,1.1-焊接底座,1.2-横梁,1.3-凸轮分割器、1.4-分度电机,1.5-八工位底板,1.6-毛套装配芯轴,1.7-皮带轮,2-上料机构,2.1-压料机构,2.1.1-压块,2.2-旋转机构,2.2.1-夹头,2.3-输送机构,2.4-输送带机构,3-梳毛机构,3.1-底板,3.2-梳毛机,3.3-梳毛导轨,3.4-皮带盘,3.5-齿轮,3.6-传动轴,3.7-聚氨酯包胶轮,3.8-横架,3.9-梳毛电机,4-离心机构,4.1-离心底座,4.2-吸风管,4.3-离心电机,4.4-离心电机安装座,4.5-摆动板,5-上倒角机构,5.1-直角连接板,5.2-连接圆板,6-下倒角机构,6.1-倒角刀具,6.2-刀架,6.3-纵向导轨,6.4-纵向调节螺杆,6.5-倒角驱动电机,6.6-横向调节导轨,6.7-横向调节螺杆,6.8-倒角底座焊接体,7-修倒传动机构,7.1-修倒固定座,7.2-安装角钢,7.3-修倒电机,7.4-主动皮带轮,7.5-从动皮带轮,7.6-双A皮带,7.7-修倒护罩,8-修剪机构,8.1-安装底座焊接体,8.2-吸风口,8.3-修剪刀具,8.4-修剪刀具安装板,8.5-修剪导轨,8.6-修剪立柱,8.7-修剪调节螺杆,8.8-修剪电机,8.9-修剪电机安装板,9-下料机构,9.1-立板焊接体,9.2-毛套滑槽,9.3-拨料机构,9.4-推料机构,9.5-拨杆,10-走线机构,10.1-立柱槽钢,10.2-离心吸风机安装机构,10.3-修剪吸风安装机构,10.4-走线角钢,11-控制箱,12-第一挡板,13-V型块,14-圆片,15-上料导轨,16-第二挡板,17-输送带轮,18-输送带,19-上料电机。As shown in the figure: 1-indexing mechanism, 1.1-welding base, 1.2-beam, 1.3-cam divider, 1.4-indexing motor, 1.5-eight-station bottom plate, 1.6-wool set assembly mandrel, 1.7-belt pulley , 2-feeding mechanism, 2.1-pressing mechanism, 2.1.1-briquetting block, 2.2-rotating mechanism, 2.2.1-chuck, 2.3-conveying mechanism, 2.4-conveyor belt mechanism, 3-combing mechanism, 3.1- Bottom plate, 3.2-carding machine, 3.3-combing guide rail, 3.4-belt pulley, 3.5-gear, 3.6-transmission shaft, 3.7-polyurethane rubberized wheel, 3.8-horizontal frame, 3.9-combing motor, 4-centrifugal mechanism, 4.1- Centrifugal base, 4.2-suction pipe, 4.3-centrifugal motor, 4.4-centrifugal motor mounting seat, 4.5-swing plate, 5-up chamfering mechanism, 5.1-right-angle connecting plate, 5.2-connecting circular plate, 6-bottom chamfering Mechanism, 6.1-chamfering tool, 6.2-knife holder, 6.3-longitudinal guide rail, 6.4-longitudinal adjustment screw, 6.5-chamfering drive motor, 6.6-horizontal adjustment guide rail, 6.7-horizontal adjustment screw, 6.8-welding body of chamfering base , 7-repair the transmission mechanism, 7.1-repair the fixed seat, 7.2-install the angle steel, 7.3-repair the motor, 7.4-drive pulley, 7.5-driven pulley, 7.6-double A belt, 7.7-repair the shield, 8-trimming mechanism, 8.1-installation base welding body, 8.2-suction port, 8.3-trimming tool, 8.4-trimming tool mounting plate, 8.5-trimming guide rail, 8.6-trimming column, 8.7-trimming adjustment screw, 8.8-trimming motor, 8.9-Pruning motor mounting plate, 9-Unloading mechanism, 9.1-Welding body of vertical plate, 9.2-Feather sleeve chute, 9.3-Drawing mechanism, 9.4-Pushing mechanism, 9.5-Drive lever, 10-Training mechanism, 10.1-Column channel steel, 10.2-Centrifugal suction fan installation mechanism, 10.3-Trim suction installation mechanism, 10.4-Wiring angle steel, 11-Control box, 12-First baffle, 13-V block, 14-Disc , 15-feeding guide rail, 16-second baffle plate, 17-conveyor pulley, 18-conveyor belt, 19-feeding motor.

具体实施方式Detailed ways

为比较直观、完整地理解本发明的技术方案,现就结合本发明附图进行非限制性的特征说明如下:In order to understand the technical scheme of the present invention more intuitively and completely, the non-limiting feature descriptions are as follows in conjunction with the accompanying drawings of the present invention:

如图1-图21所示,一种全自动毛套加工一体机,包括分度机构1、上料机构2、梳毛机构3、离心机构4、上倒角机构5、下倒角机构6、修倒传动机构7、修剪机构8、下料机构9、走线机构10和控制箱11;上料机构2安装在分度机构1的一侧;梳毛机构3具有底板3.1,梳毛机构3通过底板3.1安装在分度机构1上;离心机构4具有离心底座4.1,离心机构4通过离心底座4.1固定在分度机构1上;上倒角机构5和下倒角机构6固定在分度机构1的一侧;修剪机构8具有安装底座焊接体8.1,修剪机构8通过安装底座焊接体8.1固定在分度机构1上;修倒传动机构7具有修倒固定座7.1和安装角钢7.2,修倒传动机构7通过修倒固定座7.1和安装角钢7.2安装在分度机构1上;下料机构9具有立板焊接体9.1,下料机构9通过立板焊接体9.1固定在分度机构1上;走线机构10具有立柱槽钢10.1,走线机构10通过立柱槽钢10.1与分度机构1固定;控制箱11固定在下料机构9上。As shown in Figure 1-Figure 21, a fully automatic wool sleeve processing integrated machine includes an indexing mechanism 1, a feeding mechanism 2, a carding mechanism 3, a centrifugal mechanism 4, an upper chamfering mechanism 5, a lower chamfering mechanism 6, Repair the transmission mechanism 7, the trimming mechanism 8, the feeding mechanism 9, the wire routing mechanism 10 and the control box 11; the feeding mechanism 2 is installed on one side of the indexing mechanism 1; the carding mechanism 3 has a bottom plate 3.1, and the carding mechanism 3 passes through the bottom plate 3.1 is installed on the indexing mechanism 1; the centrifugal mechanism 4 has a centrifugal base 4.1, and the centrifugal mechanism 4 is fixed on the indexing mechanism 1 through the centrifugal base 4.1; the upper chamfering mechanism 5 and the lower chamfering mechanism 6 are fixed on the indexing mechanism 1 One side; the trimming mechanism 8 has an installation base welding body 8.1, and the trimming mechanism 8 is fixed on the indexing mechanism 1 through the installation base welding body 8.1; the repairing transmission mechanism 7 has a repairing fixed seat 7.1 and an installation angle steel 7.2, and the repairing and repairing transmission mechanism 7 is installed on the indexing mechanism 1 by repairing the fixed seat 7.1 and the installation angle steel 7.2; the blanking mechanism 9 has a vertical plate welding body 9.1, and the blanking mechanism 9 is fixed on the indexing mechanism 1 through the vertical plate welding body 9.1; The mechanism 10 has a column channel steel 10.1, and the wiring mechanism 10 is fixed with the indexing mechanism 1 through the column channel steel 10.1; the control box 11 is fixed on the blanking mechanism 9.

分度机构1包括能够放置在底面上的焊接底座1.1、横梁1.2、凸轮分割器1.3、驱动凸轮分割器1.3转动的分度电机1.4、八工位底板1.5、毛套装配芯轴1.6和皮带轮1.7,横梁1.2固定在焊接底座1.1上,凸轮分割器1.3固定在横梁1.2上,八工位底板1.5固定在凸轮分割器1.3上,毛套装配芯轴1.6的数量为八个,且的八个毛套装配芯轴1.6均匀设置在八工位底板1.5的顶部。The indexing mechanism 1 includes a welding base 1.1 that can be placed on the bottom surface, a crossbeam 1.2, a cam divider 1.3, an indexing motor 1.4 that drives the cam divider 1.3 to rotate, an eight-station base plate 1.5, a wool set assembly mandrel 1.6 and a pulley 1.7 , the crossbeam 1.2 is fixed on the welding base 1.1, the cam divider 1.3 is fixed on the crossbeam 1.2, the eight-station bottom plate 1.5 is fixed on the cam divider 1.3, the number of wool sleeve matching mandrels 1.6 is eight, and the eight wool The assembly mandrel 1.6 is evenly arranged on the top of the eight-station bottom plate 1.5.

上料机构2包括压料机构2.1、旋转机构2.2、输送机构2.3和输送带18机构2.4,压料机构2.1和旋转机构2.2固定在下料机构9的立板焊接体9.1上,输送机构2.3固定在分度机构1上,输送带机构2.4固定在输送机构2.3上,压料机构2.1具有压块2.1.1,旋转机构2.2具有用于夹紧毛套的夹头2.2.1,输送机构2.3上设有用于挡住毛套的第一挡板12、用于搁置毛套的V型块13、用于压紧毛套的圆片14,用于运输毛套的上料导轨15,输送带机构2.4上设有第二挡板16、输送带轮17、输送带18以及用于驱动输送带18的上料电机19。工作时,上料电机19带动输送带轮17转动,从而驱动输送带18旋转,完成设备不停送料的工作,毛套输送到输送机构2.3上时,第一挡板12挡住毛套,毛套落在V型块13上,毛套通过圆片14压紧后,再通过上料导轨15输送,然后由夹头2.2.1夹紧,旋转机构2.2旋转90度,由压块2.1.1将毛套压入毛套装配芯轴1.6中,再由分度机构1旋转进入下一个工位加工。The feeding mechanism 2 includes a pressing mechanism 2.1, a rotating mechanism 2.2, a conveying mechanism 2.3 and a conveyor belt 18 mechanism 2.4, the pressing mechanism 2.1 and the rotating mechanism 2.2 are fixed on the vertical plate welded body 9.1 of the unloading mechanism 9, and the conveying mechanism 2.3 is fixed on On the indexing mechanism 1, the conveyor belt mechanism 2.4 is fixed on the conveying mechanism 2.3, the pressing mechanism 2.1 has a pressing block 2.1.1, the rotating mechanism 2.2 has a chuck 2.2.1 for clamping the wool sleeve, and the conveying mechanism 2.3 is provided with There is a first baffle plate 12 for blocking the wool sleeve, a V-shaped block 13 for shelving the wool sleeve, a disc 14 for pressing the wool sleeve, a feeding guide rail 15 for transporting the wool sleeve, and a conveyor belt mechanism 2.4 A second baffle plate 16, a conveyor pulley 17, a conveyor belt 18 and a feeding motor 19 for driving the conveyor belt 18 are provided. During work, the feeding motor 19 drives the conveyor belt wheel 17 to rotate, thereby driving the conveyor belt 18 to rotate, completing the non-stop feeding work of the equipment. When the wool cover is delivered to the conveying mechanism 2.3, the first baffle plate 12 blocks the wool cover, and the wool cover Falling on the V-shaped block 13, the wool sleeve is pressed by the disc 14, then conveyed through the feeding guide rail 15, and then clamped by the chuck 2.2.1, the rotating mechanism 2.2 rotates 90 degrees, and is pressed by the pressing block 2.1.1 The wool sleeve is pressed into the wool sleeve assembly mandrel 1.6, and then rotated by the indexing mechanism 1 to enter the next station for processing.

梳毛机构3还具有梳毛机3.2、设置在梳毛机3.2上的梳毛导轨3.3、皮带盘3.4、齿轮3.5、传动轴3.6、聚氨酯包胶轮3.7、横架3.8以及用于驱动皮带盘3.4转动的梳毛电机3.9。工作时,通过调节梳毛机3.2与毛套装配芯轴1.6来加工不同直径的毛套,梳毛机构3通过梳毛电机3.9带动皮带盘3.4,从而驱动安装在传动轴3.6上的两个齿轮3.5啮合转动,使分置在两侧的聚氨酯包胶轮3.7一个正转,另一个反转,两侧的聚氨酯包胶轮3.7带动分度机构1的皮带轮1.7正反转,从而带动相应工位的毛套装配芯轴1.6正反转,实现正梳毛和反梳毛两道工序,提高油漆工具滚筒刷毛质量。Carding mechanism 3 also has carding machine 3.2, carding guide rail 3.3, belt pulley 3.4, gear 3.5, transmission shaft 3.6, polyurethane rubberized wheel 3.7, horizontal frame 3.8 and the carding for driving belt pulley 3.4 rotations that are arranged on carding machine 3.2 motor 3.9. During work, wool sleeves of different diameters are processed by adjusting the carding machine 3.2 and the wool sleeve matching mandrel 1.6, and the carding mechanism 3 drives the belt pulley 3.4 through the combing motor 3.9, thereby driving the two gears 3.5 mounted on the drive shaft 3.6 to mesh and rotate , so that one of the polyurethane rubber-covered wheels 3.7 on both sides rotates forward and the other reverses, and the polyurethane rubber-coated wheels 3.7 on both sides drive the pulley 1.7 of the indexing mechanism 1 to rotate forward and reverse, thereby driving the wool suit of the corresponding station Equipped with mandrel 1.6 forward and reverse, realizing the two processes of forward combing and reverse combing, improving the quality of brush hair on the paint tool roller.

离心机构4还具有吸风管4.2、离心电机4.3、离心电机安装座4.4和摆动板4.5。工作时,离心电机4.3驱动聚氨酯包胶轮3.7高速转动,聚氨酯包胶轮3.7通过摩擦带动皮带轮1.7转动,从而带动相应工位的毛套装配芯轴1.6正反转,实现高速离心工序。The centrifugal mechanism 4 also has a suction pipe 4.2, a centrifugal motor 4.3, a centrifugal motor mount 4.4 and a swing plate 4.5. When working, the centrifugal motor 4.3 drives the polyurethane rubberized wheel 3.7 to rotate at high speed, and the polyurethane rubberized wheel 3.7 drives the belt pulley 1.7 to rotate through friction, thereby driving the wool sleeve assembly mandrel 1.6 of the corresponding station to rotate forward and backward to realize the high-speed centrifugal process.

上倒角机构5包括直角连接板5.1和连接圆板5.2,下倒角机构6包括倒角刀具6.1、刀架6.2、纵向导轨6.3、纵向调节螺杆6.4、倒角驱动电机6.5、横向调节导轨6.6、横向调节螺杆6.7和倒角底座焊接体6.8。工作时,纵向导轨6.3和横向调节导轨6.6能调节进刀量,适用不同直径、不同长度的毛套的加工,通过可旋转的直角连接板5.1和连接圆板5.2的设计能满足不同倒角角度的切削加工。The upper chamfering mechanism 5 includes a right-angle connecting plate 5.1 and a connecting circular plate 5.2, and the lower chamfering mechanism 6 includes a chamfering tool 6.1, a knife holder 6.2, a longitudinal guide rail 6.3, a longitudinal adjustment screw 6.4, a chamfering drive motor 6.5, and a horizontal adjustment guide rail 6.6 , Horizontal adjustment screw rod 6.7 and chamfered base welding body 6.8. When working, the longitudinal guide rail 6.3 and the lateral adjustment guide rail 6.6 can adjust the feed amount, which is suitable for the processing of wool sleeves with different diameters and different lengths. The design of the rotatable right-angle connecting plate 5.1 and the connecting circular plate 5.2 can meet different chamfering angles cutting process.

修倒传动机构7还具有修倒电机7.3、主动皮带轮7.4、从动皮带轮7.5、双A皮带7.6和修倒护罩7.7。工作时,修倒电机7.3驱动主动皮带轮7.4转动,再驱动从动皮带轮7.5带动双A皮带7.6高速旋转,双A皮带7.6与分度机构1的皮带轮1.7摩擦带动相应的工位的毛套装配芯轴1.6高速转动,完成毛套上倒角、下倒角和修剪三个工序。The repairing transmission mechanism 7 also has a repairing motor 7.3, a driving pulley 7.4, a driven pulley 7.5, a double A belt 7.6 and a repairing cover 7.7. When working, repair the motor 7.3 to drive the driving pulley 7.4 to rotate, and then drive the driven pulley 7.5 to drive the double A belt 7.6 to rotate at a high speed, and the double A belt 7.6 and the pulley 1.7 of the indexing mechanism 1 frictionally drive the fur suit core of the corresponding station The shaft 1.6 rotates at a high speed to complete the three processes of upper chamfering, lower chamfering and trimming of the wool sleeve.

修剪机构8还具有吸风口8.2、修剪刀具8.3、修剪刀具安装板8.4、修剪导轨8.5、修剪立柱8.6、修剪调节螺杆8.7、修剪电机8.8和修剪电机安装板8.9,修剪刀具8.3通过修剪刀具安装板8.4设置在修剪导轨8.5上,修剪导轨8.5穿过修剪立柱8.6。工作时,通过修剪调节螺杆8.7调节修剪刀具8.3的进刀量,从而加工不同直径的毛套。Trimming mechanism 8 also has air suction port 8.2, trimming tool 8.3, trimming tool mounting plate 8.4, trimming guide rail 8.5, trimming column 8.6, trimming adjustment screw rod 8.7, trimming motor 8.8 and trimming motor mounting plate 8.9, trimming tool 8.3 passes through trimming tool mounting plate 8.4 is arranged on trimming rail 8.5, which passes through trimming column 8.6. During work, adjust the feeding amount of the trimming tool 8.3 by trimming the adjustment screw rod 8.7, thereby processing wool sleeves of different diameters.

下料机构9还具有毛套滑槽9.2、拨料机构9.3、推料机构9.4和拨杆9.5,拨杆9.5设在推料机构9.4上。工作时,由推料机构9.4将毛套推离毛套装配芯轴1.6,然后由推料机构9.4上的拨杆9.5将毛套推向毛套滑槽9.2中。The blanking mechanism 9 also has a wool cover chute 9.2, a material pushing mechanism 9.3, a pushing mechanism 9.4 and a driving lever 9.5, and the driving lever 9.5 is located on the pushing mechanism 9.4. During work, the wool cover is pushed away from the wool cover matching mandrel 1.6 by the material pushing mechanism 9.4, and then the wool cover is pushed in the wool cover chute 9.2 by the driving rod 9.5 on the material pushing mechanism 9.4.

走线机构10还具有离心吸风机安装机构10.2、修剪吸风安装机构10.3和走线角钢10.4。The wiring mechanism 10 also has a centrifugal suction fan installation mechanism 10.2, a trim suction installation mechanism 10.3 and a wiring angle steel 10.4.

本发明所提供的一种全自动毛套加工一体机,毛套加工的全部工序能够在一台机器上完成,毛套不需要采用多人多台设备分步加工,加工效率高、精度高、操作简单,适用于大批量生产,提高了工作效率且能使毛套的品质得到保证。The full-automatic fleece processing integrated machine provided by the present invention can complete all the processes of processing the fleece on one machine, and the fleece does not need to be processed step by step by multiple people and multiple devices, and the processing efficiency is high, the precision is high, The operation is simple, it is suitable for mass production, the working efficiency is improved and the quality of the fleece can be guaranteed.

当然,以上仅为本发明的较佳实施例而已,非因此即局限本发明的专利范围,凡运用本发明说明书及图式内容所为之简易修饰及等效结构变化,均应同理包含于本发明的专利保护范围之内。Of course, the above are only preferred embodiments of the present invention, and are not meant to limit the patent scope of the present invention. All simple modifications and equivalent structural changes made by using the description and drawings of the present invention should be included in the same way. Within the scope of patent protection of the present invention.

Claims (10)

1. a full-automatic hair cover processing integrated machine, is characterized in that: comprise indexing mechanism, feed mechanism, carding mechanism, centrifugal mechanism, upper chamfer mechanism, lower chamfer mechanism, repair down transmission mechanism, prune mechanism, cutting agency, walk line mechanism and control cabinet; Described feed mechanism is arranged on the side of indexing mechanism; Described carding mechanism has base plate, and described carding mechanism is arranged on indexing mechanism by base plate; Described centrifugal mechanism has centrifugal base, and described centrifugal mechanism is fixed on indexing mechanism by centrifugal base; Described upper chamfer mechanism and lower chamfer mechanism are fixed on the side of indexing mechanism; Described pruning mechanism has mounting seat welding body, and described pruning mechanism is fixed on indexing mechanism by mounting seat welding body; Described repair down transmission mechanism have repair down holder and install angle steel, described in repair down transmission mechanism by repair down holder with installation angle steel be arranged on indexing mechanism; Described cutting agency has riser welding body, and described cutting agency is fixed on indexing mechanism by riser welding body; Described walk line mechanism there is column channel-section steel, described in walk line mechanism and fixed by column channel-section steel and indexing mechanism; Described control cabinet is fixed on cutting agency.
2. one according to claim 1 full-automatic hair cover processing integrated machine, it is characterized in that: described indexing mechanism comprises welding base, crossbeam, Cam splitter, driving cam dispenser rotate indexing motor, eight station base plates, hair cover assembling mandrel and belt pulley, described crossbeam is fixed on welding base, described Cam splitter is fixed on crossbeam, described eight station base plates are fixed on Cam splitter, the quantity of described hair cover assembling mandrel is eight, and described eight hair covers assemble the top that mandrel is evenly arranged on eight station base plates.
3. one according to claim 1 full-automatic hair cover processing integrated machine, it is characterized in that: described feed mechanism comprises feeding pressure mechanism, rotating mechanism, conveying mechanism and conveyer belt mechanism, described feeding pressure mechanism and rotating mechanism are fixed on the riser welding body of cutting agency, described conveying mechanism is fixed on indexing mechanism, described conveyer belt mechanism is fixing on the conveyor, described feeding pressure mechanism has briquetting, described rotating mechanism has the chuck for clamping hair cover, described conveying mechanism is provided with the first baffle plate for blocking hair cover, for shelving the V-block of hair cover, for compressing the disk of hair cover, for transporting the loading guide of hair cover, described conveyer belt mechanism is provided with second baffle, belt pulley for feeding foil, conveyer belt and for driving the material loading motor of conveyer belt.
4. one according to claim 1 full-automatic hair cover processing integrated machine, is characterized in that: described carding mechanism also has combing machine for fur, the carding guide rail be arranged on combing machine for fur, belt pulley, gear, power transmission shaft, polyurethane rubber-covered wheel, crossbearer and the carding motor for driving belt pulley to rotate.
5. one according to claim 1 full-automatic hair cover processing integrated machine, is characterized in that: described centrifugal mechanism also has aspiration channel, centrifugal motor, centrifugal motor mount and oscillating deck.
6. one according to claim 1 full-automatic hair cover processing integrated machine, it is characterized in that: described upper chamfer mechanism comprises right-angle connecting plate and is connected plectane, described lower chamfer mechanism comprises chamfering tool, knife rest, longitudinal rail, longitudinal adjusting screw(rod), chamfering drive motors, lateral adjustments guide rail, lateral adjustments screw rod and chamfering base welding body.
7. one according to claim 1 full-automatic hair cover processing integrated machine, is characterized in that: described in repair down transmission mechanism and also have and repair down motor, drive pulley, driven pulley, two A belt and repair down guard shield.
8. one according to claim 1 full-automatic hair cover processing integrated machine, it is characterized in that: described pruning mechanism also has inlet scoop, trimming tool, trimming tool installing plate, prunes guide rail, prunes column, prunes adjusting screw(rod), prunes motor and prune motor mounting plate, described trimming tool is arranged on by trimming tool installing plate to be pruned on guide rail, and described pruning guide rail is through pruning column.
9. one according to claim 1 full-automatic hair cover processing integrated machine, is characterized in that: described cutting agency also has hair cover chute, material toggling mechanism, pusher and driving lever.
10. one according to claim 1 full-automatic hair cover processing integrated machine, is characterized in that: described in walk line mechanism and also there is centrifugal induced-draught fan installing mechanism, prune air draught installing mechanism and cabling angle steel.
CN201410815591.8A 2014-12-22 2014-12-22 Fully-automatic refill sleeve cover processing integrated machine Expired - Fee Related CN104544951B (en)

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CN106263502A (en) * 2016-08-19 2017-01-04 安徽益丰塑料包装有限公司 A kind of industry hairbrush machining production line
CN106308028A (en) * 2016-08-19 2017-01-11 安徽益丰塑料包装有限公司 Machining production line of industrial hair brush strip
CN107744251A (en) * 2017-10-23 2018-03-02 宁波华科摩云机械科技有限公司 A kind of full automatic horizontal hair set post-process treatment machine
CN108991716A (en) * 2018-08-03 2018-12-14 安徽省欣雨环卫机械有限公司 A kind of environmental sanitation brush production brush filament plantation equipment
CN109480470A (en) * 2018-12-12 2019-03-19 广州市台博自动化设备有限公司 A kind of rotary broom full-automatic melting tail machine
CN109497695A (en) * 2018-12-17 2019-03-22 宁波华科摩云机械科技有限公司 A kind of full-automatic hair set end sealing machine
CN111113025A (en) * 2020-01-09 2020-05-08 佛山市超盛自动化设备有限公司 Automatic assembling machine for brush sleeve end cover of paint roller
CN111113025B (en) * 2020-01-09 2024-08-23 佛山市超盛自动化设备有限公司 Automatic assembly machine for brush sleeve end cover of paint roller
CN113208266A (en) * 2021-06-07 2021-08-06 顺德职业技术学院 Roller brush hair sleeving machine-mounted inner core structure
CN113231826A (en) * 2021-06-07 2021-08-10 顺德职业技术学院 Bar cutting and processing machine with chamfering device
CN113305933A (en) * 2021-06-07 2021-08-27 顺德职业技术学院 Cutting processing machine of synchronous rotation
CN113367472A (en) * 2021-06-07 2021-09-10 顺德职业技术学院 Automatic pressing cover machine for tail pressing of roller sleeve pipe cutting nest

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