CN204306287U - A kind of full-automatic hair cover processing integrated machine - Google Patents

A kind of full-automatic hair cover processing integrated machine Download PDF

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Publication number
CN204306287U
CN204306287U CN201420830986.0U CN201420830986U CN204306287U CN 204306287 U CN204306287 U CN 204306287U CN 201420830986 U CN201420830986 U CN 201420830986U CN 204306287 U CN204306287 U CN 204306287U
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CN
China
Prior art keywords
indexing
hair cover
fixed
centrifugal
full
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Withdrawn - After Issue
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CN201420830986.0U
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Chinese (zh)
Inventor
吴炎灿
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NINGBO HUAKE LIANZHONG AUTOMATION Co Ltd
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NINGBO HUAKE LIANZHONG AUTOMATION Co Ltd
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Abstract

The utility model discloses a kind of full-automatic hair cover processing integrated machine, comprise indexing mechanism, feed mechanism, carding mechanism, centrifugal mechanism, upper chamfer mechanism, lower chamfer mechanism, repair down transmission mechanism, prune mechanism, cutting agency, walk line mechanism and control cabinet; Feed mechanism is arranged on the side of indexing mechanism; Carding mechanism is arranged on indexing mechanism by base plate; Centrifugal mechanism is fixed on indexing mechanism by centrifugal base; Upper chamfer mechanism and lower chamfer mechanism are fixed on the side of indexing mechanism; Pruning mechanism is fixed on indexing mechanism by mounting seat welding body; Repairing down transmission mechanism is arranged on indexing mechanism by repairing down holder and installing angle steel; Cutting agency is fixed on indexing mechanism by riser welding body; Walk line mechanism to be fixed by column channel-section steel and indexing mechanism; Control cabinet is fixed on cutting agency.Its advantage is: working (machining) efficiency is high, precision is high, simple to operate and production efficiency is high.

Description

A kind of full-automatic hair cover processing integrated machine
Technical field
The utility model relates to the automation equipment of roller of paint equipment bristle cover production and processing, is specifically a kind of full-automatic hair cover processing integrated machine utilizing full-automatic technology to process painter cylinder bristle cover.
Background technology
The processing of high-quality painter cylinder bristle cover comprises six procedures, positive carding, anti-carding, high speed centrifugation, chamfering, lower chamfering and pruning six procedures respectively, and current hair cover processing often adopts the processing of many people multiple devices substep, such hair overlaps processed complex, efficiency is low, hair cover quality is low, a dead lift is also needed to arrive by different equipment, waste time and energy, and be difficult to ensure due to the too much quality making hair overlap that manually adds.
Summary of the invention
In view of the defect of above-mentioned prior art, the purpose of this utility model is: provide the one full-automatic hair cover that a kind of working (machining) efficiency is high, precision is high and simple to operate processing integrated machine.
Technical solution of the present utility model is: a kind of full-automatic hair cover processing integrated machine, comprises indexing mechanism, feed mechanism, carding mechanism, centrifugal mechanism, upper chamfer mechanism, lower chamfer mechanism, repaiies down transmission mechanism, prunes mechanism, cutting agency, walks line mechanism and control cabinet; Described feed mechanism is arranged on the side of indexing mechanism; Described carding mechanism has base plate, and described carding mechanism is arranged on indexing mechanism by base plate; Described centrifugal mechanism has centrifugal base, and described centrifugal mechanism is fixed on indexing mechanism by centrifugal base; Described upper chamfer mechanism and lower chamfer mechanism are fixed on the side of indexing mechanism; Described pruning mechanism has mounting seat welding body, and described pruning mechanism is fixed on indexing mechanism by mounting seat welding body; Described repair down transmission mechanism have repair down holder and install angle steel, described in repair down transmission mechanism by repair down holder with installation angle steel be arranged on indexing mechanism; Described cutting agency has riser welding body, and described cutting agency is fixed on indexing mechanism by riser welding body; Described walk line mechanism there is column channel-section steel, described in walk line mechanism and fixed by column channel-section steel and indexing mechanism; Described control cabinet is fixed on cutting agency.
Further, described indexing mechanism comprises welding base, crossbeam, Cam splitter, driving cam dispenser rotate indexing motor, eight station base plates, hair cover assembling mandrel and belt pulley, described crossbeam is fixed on welding base, described Cam splitter is fixed on crossbeam, described eight station base plates are fixed on Cam splitter, the quantity of described hair cover assembling mandrel is eight, and described eight hair covers assemble the top that mandrel is evenly arranged on eight station base plates.
Further, described feed mechanism comprises feeding pressure mechanism, rotating mechanism, conveying mechanism and conveyer belt mechanism, described feeding pressure mechanism and rotating mechanism are fixed on the riser welding body of cutting agency, described conveying mechanism is fixed on indexing mechanism, described conveyer belt mechanism is fixing on the conveyor, described feeding pressure mechanism has briquetting, described rotating mechanism has the chuck for clamping hair cover, described conveying mechanism is provided with the first baffle plate for blocking hair cover, for shelving the V-block of hair cover, for compressing the disk of hair cover, for transporting the loading guide of hair cover, described conveyer belt mechanism is provided with second baffle, belt pulley for feeding foil, conveyer belt and for driving the material loading motor of conveyer belt.
Further, described carding mechanism also there is combing machine for fur, the carding guide rail be arranged on combing machine for fur, belt pulley, gear, power transmission shaft, polyurethane rubber-covered wheel, crossbearer and the carding motor for driving belt pulley to rotate.
Further, described centrifugal mechanism also has aspiration channel, centrifugal motor, centrifugal motor mount and oscillating deck.
Further, described upper chamfer mechanism comprises right-angle connecting plate and is connected plectane, and described lower chamfer mechanism comprises chamfering tool, knife rest, longitudinal rail, longitudinal adjusting screw(rod), chamfering drive motors, lateral adjustments guide rail, lateral adjustments screw rod and chamfering base welding body.
Further, repair down transmission mechanism described in also to have and repair down motor, drive pulley, driven pulley, two A belt and repair down guard shield.
Further, described pruning mechanism also has inlet scoop, trimming tool, trimming tool installing plate, prunes guide rail, prunes column, prunes adjusting screw(rod), prunes motor and prune motor mounting plate, described trimming tool is arranged on by trimming tool installing plate to be pruned on guide rail, and described pruning guide rail is through pruning column.
Further, described cutting agency also has hair cover chute, material toggling mechanism, pusher and driving lever.
Further, walk line mechanism described in also to there is centrifugal induced-draught fan installing mechanism, prune air draught installing mechanism and cabling angle steel.
Apply one provided by the utility model full-automatic hair cover processing integrated machine, its beneficial effect is: whole operations of hair cover processing can complete on a machine, hair cover does not need to adopt the processing of many people multiple devices substep, working (machining) efficiency is high, precision is high, simple to operate, be applicable to produce in enormous quantities, improve operating efficiency and the quality that hair can be made to overlap is guaranteed.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model;
Fig. 2 is decomposing schematic representation of the present utility model;
Fig. 3 is the structural scheme of mechanism of indexing mechanism of the present utility model;
Fig. 4 is the decomposing schematic representation of indexing mechanism of the present utility model;
Fig. 5 is the structural scheme of mechanism of feed mechanism of the present utility model;
Fig. 6 is the decomposing schematic representation of feed mechanism of the present utility model;
Fig. 7 is the structural scheme of mechanism of carding mechanism of the present utility model;
Fig. 8 is the decomposing schematic representation of carding mechanism of the present utility model;
Fig. 9 is the structural scheme of mechanism of centrifugal mechanism of the present utility model;
Figure 10 is the decomposing schematic representation of centrifugal mechanism of the present utility model;
Figure 11 is the structural representation of upper chamfer mechanism of the present utility model;
Figure 12 is the decomposing schematic representation of upper chamfer mechanism of the present utility model;
Figure 13 is the structural representation of lower chamfer mechanism of the present utility model;
Figure 14 is the decomposing schematic representation of lower chamfer mechanism of the present utility model;
Figure 15 is the structural representation repairing down transmission mechanism of the present utility model;
Figure 16 is the decomposing schematic representation repairing down transmission mechanism of the present utility model;
Figure 17 is the structural representation of pruning mechanism of the present utility model;
Figure 18 is the decomposing schematic representation of pruning mechanism of the present utility model;
Figure 19 is the structural representation of cutting agency of the present utility model;
Figure 20 is the decomposing schematic representation of cutting agency of the present utility model;
Figure 21 be of the present utility model walk the structural representation of line mechanism.
Shown in figure: 1-indexing mechanism, 1.1-welds base, 1.2-crossbeam, 1.3-Cam splitter, 1.4-indexing motor, 1.5-eight station base plate, 1.6-hair cover assembling mandrel, 1.7-belt pulley, 2-feed mechanism, 2.1-feeding pressure mechanism, 2.1.1-briquetting, 2.2-rotating mechanism, 2.2.1-chuck, 2.3-conveying mechanism, 2.4-conveyer belt mechanism, 3-carding mechanism, 3.1-base plate, 3.2-combing machine for fur, 3.3-carding guide rail, 3.4-belt pulley, 3.5-gear, 3.6-power transmission shaft, 3.7-polyurethane rubber-covered is taken turns, 3.8-crossbearer, 3.9-carding motor, 4-centrifugal mechanism, the centrifugal base of 4.1-, 4.2-aspiration channel, the centrifugal motor of 4.3-, the centrifugal motor mount of 4.4-, 4.5-oscillating deck, the upper chamfer mechanism of 5-, 5.1-right-angle connecting plate, 5.2-connects plectane, chamfer mechanism under 6-, 6.1-chamfering tool, 6.2-knife rest, 6.3-longitudinal rail, the longitudinal adjusting screw(rod) of 6.4-, 6.5-chamfering drive motors, 6.6-lateral adjustments guide rail, 6.7-lateral adjustments screw rod, 6.8-chamfering base welding body, 7-repaiies down transmission mechanism, 7.1-repaiies down holder, 7.2-installs angle steel, 7.3-repaiies down motor, 7.4-drive pulley, 7.5-driven pulley, the two A belt of 7.6-, 7.7-repaiies down guard shield, 8-prunes mechanism, 8.1-mounting seat welding body, 8.2-inlet scoop, 8.3-trimming tool, 8.4-trimming tool installing plate, 8.5-prunes guide rail, 8.6-prunes column, 8.7-prunes adjusting screw(rod), 8.8-prunes motor, 8.9-prunes motor mounting plate, 9-cutting agency, 9.1-riser welding body, 9.2-hair cover chute, 9.3-material toggling mechanism, 9.4-pusher, 9.5-driving lever, 10-walks line mechanism, 10.1-column channel-section steel, the centrifugal induced-draught fan installing mechanism of 10.2-, 10.3-prunes air draught installing mechanism, 10.4-cabling angle steel, 11-control cabinet, 12-the-baffle plate, 13-V type block, 14-disk, 15-loading guide, 16-second baffle, 17-belt pulley for feeding foil, 18-conveyer belt, 19-material loading motor.
Detailed description of the invention
For more intuitively, intactly understanding the technical solution of the utility model, existing just to carry out nonrestrictive feature description in conjunction with the utility model accompanying drawing as follows:
As shown in Fig. 1-Figure 21, a kind of full-automatic hair cover processing integrated machine, comprises indexing mechanism 1, feed mechanism 2, carding mechanism 3, centrifugal mechanism 4, upper chamfer mechanism 5, lower chamfer mechanism 6, repaiies down transmission mechanism 7, prunes mechanism 8, cutting agency 9, walks line mechanism 10 and control cabinet 11; Feed mechanism 2 is arranged on the side of indexing mechanism 1; Carding mechanism 3 has base plate 3.1, and carding mechanism 3 is arranged on indexing mechanism 1 by base plate 3.1; Centrifugal mechanism 4 has centrifugal base 4.1, and centrifugal mechanism 4 is fixed on indexing mechanism 1 by centrifugal base 4.1; Upper chamfer mechanism 5 and lower chamfer mechanism 6 are fixed on the side of indexing mechanism 1; Prune mechanism 8 and there is mounting seat welding body 8.1, prune mechanism 8 and be fixed on indexing mechanism 1 by mounting seat welding body 8.1; Repair down transmission mechanism 7 to have and repair down holder 7.1 and angle steel 7.2 is installed, repair down transmission mechanism 7 and be arranged on indexing mechanism 1 by repairing down holder 7.1 with installation angle steel 7.2; Cutting agency 9 has riser welding body 9.1, and cutting agency 9 is fixed on indexing mechanism 1 by riser welding body 9.1; Walk line mechanism 10 and there is column channel-section steel 10.1, walk line mechanism 10 and fixed by column channel-section steel 10.1 and indexing mechanism 1; Control cabinet 11 is fixed on cutting agency 9.
Indexing mechanism 1 comprises the welding base 1.1 that can be placed on bottom surface, crossbeam 1.2, Cam splitter 1.3, driving cam dispenser 1.3 rotate indexing motor 1.4, eight station base plate 1.5, hair cover assembling mandrel 1.6 and belt pulley 1.7, crossbeam 1.2 is fixed on welding base 1.1, Cam splitter 1.3 is fixed on crossbeam 1.2, eight station base plates 1.5 are fixed on Cam splitter 1.3, the quantity of hair cover assembling mandrel 1.6 is eight, and eight hairs cover assembling mandrels 1.6 be evenly arranged on the top of eight station base plates 1.5.
Feed mechanism 2 comprises feeding pressure mechanism 2.1, rotating mechanism 2.2, conveying mechanism 2.3 and conveyer belt 18 mechanism 2.4, feeding pressure mechanism 2.1 and rotating mechanism 2.2 are fixed on the riser welding body 9.1 of cutting agency 9, conveying mechanism 2.3 is fixed on indexing mechanism 1, conveyer belt mechanism 2.4 is fixed on conveying mechanism 2.3, feeding pressure mechanism 2.1 has briquetting 2.1.1, rotating mechanism 2.2 has the chuck 2.2.1 for clamping hair cover, conveying mechanism 2.3 is provided with the first baffle plate 12 for blocking hair cover, for shelving the V-block 13 of hair cover, for compressing the disk 14 of hair cover, for transporting the loading guide 15 of hair cover, conveyer belt mechanism 2.4 is provided with second baffle 16, belt pulley for feeding foil 17, conveyer belt 18 and for driving the material loading motor 19 of conveyer belt 18.During work, material loading motor 19 driving conveying belt wheel 17 rotates, thus drive conveyer belt 18 to rotate, finishing equipment does not stop the work of feeding, when hair cover is transported on conveying mechanism 2.3, first baffle plate 12 blocks hair cover, hair cover drops on V-block 13, after hair cover is compressed by disk 14, carried by loading guide 15 again, then clamped by chuck 2.2.1, rotating mechanism 2.2 90-degree rotation, by briquetting 2.1.1, hair is overlapped press-in hair to overlap in assembling mandrel 1.6, then rotate into the processing of next station by indexing mechanism 1.
Carding mechanism 3 also has combing machine for fur 3.2, the carding guide rail 3.3 be arranged on combing machine for fur 3.2, belt pulley 3.4, gear 3.5, power transmission shaft 3.6, polyurethane rubber-covered wheel 3.7, crossbearer 3.8 and the carding motor 3.9 for driving belt pulley 3.4 to rotate.During work, the hair cover that mandrel 1.6 processes different-diameter is assembled by regulating combing machine for fur 3.2 and hair to overlap, carding mechanism 3 is with movable strap disc 3.4 by carding motor 3.9, thus two gear 3.5 engagement rotation of drive installation on power transmission shaft 3.6, make to split and take turns 3.7 1 rotating forwards at the polyurethane rubber-covered of both sides, another reversion, the polyurethane rubber-covered wheel 3.7 of both sides drives belt pulley 1.7 rotating of indexing mechanism 1, thus drive hair cover assembling mandrel 1.6 rotating of corresponding station, realize positive carding and anti-carding two procedures, improve roller of paint equipment bristle quality.
Centrifugal mechanism 4 also has aspiration channel 4.2, centrifugal motor 4.3, centrifugal motor mount 4.4 and oscillating deck 4.5.During work, centrifugal motor 4.3 drives polyurethane rubber-covered to take turns 3.7 high-speed rotation, and polyurethane rubber-covered wheel 3.7 drives belt pulley 1.7 to rotate by friction, thus drives hair cover assembling mandrel 1.6 rotating of corresponding station, realizes high speed centrifugation operation.
Upper chamfer mechanism 5 comprises right-angle connecting plate 5.1 and is connected plectane 5.2, and lower chamfer mechanism 6 comprises chamfering tool 6.1, knife rest 6.2, longitudinal rail 6.3, longitudinal adjusting screw(rod) 6.4, chamfering drive motors 6.5, lateral adjustments guide rail 6.6, lateral adjustments screw rod 6.7 and chamfering base welding body 6.8.During work, longitudinal rail 6.3 and lateral adjustments guide rail 6.6 can regulate the depth of cut, be suitable for different-diameter, different length hair cover processing, the machining of different chamfer angle can be met by rotatable right-angle connecting plate 5.1 and the design being connected plectane 5.2.
Repair down transmission mechanism 7 also to have and repair down motor 7.3, drive pulley 7.4, driven pulley 7.5, two A belt 7.6 and repair down guard shield 7.7.During work, repairing down motor 7.3 drives drive pulley 7.4 to rotate, driven pulley 7.5 is driven to drive two A belt 7.6 High Rotation Speed again, two A belt 7.6 and the belt pulley 1.7 of indexing mechanism 1 rub and drive the hair of corresponding station to overlap to assemble mandrel 1.6 high-speed rotation, complete hair and put chamfering, lower chamfering and prune three operations.
Prune mechanism 8 also to there is inlet scoop 8.2, trimming tool 8.3, trimming tool installing plate 8.4, prune guide rail 8.5, prune column 8.6, prune adjusting screw(rod) 8.7, prune motor 8.8 and prune motor mounting plate 8.9, trimming tool 8.3 is arranged on by trimming tool installing plate 8.4 to be pruned on guide rail 8.5, prunes guide rail 8.5 through pruning column 8.6.During work, regulate the depth of cut of trimming tool 8.3 by pruning adjusting screw(rod) 8.7, thus the hair cover of processing different-diameter.
Cutting agency 9 also has hair cover chute 9.2, material toggling mechanism 9.3, pusher 9.4 and driving lever 9.5, and driving lever 9.5 is located on pusher 9.4.During work, by pusher 9.4, hair cover is pushed away hair and overlap assembling mandrel 1.6, then push hair cover to hair by the driving lever 9.5 on pusher 9.4 and overlap in chute 9.2.
Walk line mechanism 10 also to there is centrifugal induced-draught fan installing mechanism 10.2, prune air draught installing mechanism 10.3 and cabling angle steel 10.4.
One provided by the utility model full-automatic hair cover processing integrated machine, whole operations of hair cover processing can complete on a machine, hair cover does not need to adopt the processing of many people multiple devices substep, working (machining) efficiency is high, precision is high, simple to operate, be applicable to produce in enormous quantities, improve operating efficiency and the quality that hair can be made to overlap is guaranteed.
Certainly; these are only preferred embodiment of the present utility model; non-ly therefore namely limit to the scope of the claims of the present utility model, all utilization the utility model descriptions and graphic content institute be simple and easy modification and equivalent structure change for it, all should in like manner be contained within scope of patent protection of the present utility model.

Claims (10)

1. a full-automatic hair cover processing integrated machine, is characterized in that: comprise indexing mechanism, feed mechanism, carding mechanism, centrifugal mechanism, upper chamfer mechanism, lower chamfer mechanism, repair down transmission mechanism, prune mechanism, cutting agency, walk line mechanism and control cabinet; Described feed mechanism is arranged on the side of indexing mechanism; Described carding mechanism has base plate, and described carding mechanism is arranged on indexing mechanism by base plate; Described centrifugal mechanism has centrifugal base, and described centrifugal mechanism is fixed on indexing mechanism by centrifugal base; Described upper chamfer mechanism and lower chamfer mechanism are fixed on the side of indexing mechanism; Described pruning mechanism has mounting seat welding body, and described pruning mechanism is fixed on indexing mechanism by mounting seat welding body; Described repair down transmission mechanism have repair down holder and install angle steel, described in repair down transmission mechanism by repair down holder with installation angle steel be arranged on indexing mechanism; Described cutting agency has riser welding body, and described cutting agency is fixed on indexing mechanism by riser welding body; Described walk line mechanism there is column channel-section steel, described in walk line mechanism and fixed by column channel-section steel and indexing mechanism; Described control cabinet is fixed on cutting agency.
2. one according to claim 1 full-automatic hair cover processing integrated machine, it is characterized in that: described indexing mechanism comprises welding base, crossbeam, Cam splitter, driving cam dispenser rotate indexing motor, eight station base plates, hair cover assembling mandrel and belt pulley, described crossbeam is fixed on welding base, described Cam splitter is fixed on crossbeam, described eight station base plates are fixed on Cam splitter, the quantity of described hair cover assembling mandrel is eight, and described eight hair covers assemble the top that mandrel is evenly arranged on eight station base plates.
3. one according to claim 1 full-automatic hair cover processing integrated machine, it is characterized in that: described feed mechanism comprises feeding pressure mechanism, rotating mechanism, conveying mechanism and conveyer belt mechanism, described feeding pressure mechanism and rotating mechanism are fixed on the riser welding body of cutting agency, described conveying mechanism is fixed on indexing mechanism, described conveyer belt mechanism is fixing on the conveyor, described feeding pressure mechanism has briquetting, described rotating mechanism has the chuck for clamping hair cover, described conveying mechanism is provided with the first baffle plate for blocking hair cover, for shelving the V-block of hair cover, for compressing the disk of hair cover, for transporting the loading guide of hair cover, described conveyer belt mechanism is provided with second baffle, belt pulley for feeding foil, conveyer belt and for driving the material loading motor of conveyer belt.
4. one according to claim 1 full-automatic hair cover processing integrated machine, is characterized in that: described carding mechanism also has combing machine for fur, the carding guide rail be arranged on combing machine for fur, belt pulley, gear, power transmission shaft, polyurethane rubber-covered wheel, crossbearer and the carding motor for driving belt pulley to rotate.
5. one according to claim 1 full-automatic hair cover processing integrated machine, is characterized in that: described centrifugal mechanism also has aspiration channel, centrifugal motor, centrifugal motor mount and oscillating deck.
6. one according to claim 1 full-automatic hair cover processing integrated machine, it is characterized in that: described upper chamfer mechanism comprises right-angle connecting plate and is connected plectane, described lower chamfer mechanism comprises chamfering tool, knife rest, longitudinal rail, longitudinal adjusting screw(rod), chamfering drive motors, lateral adjustments guide rail, lateral adjustments screw rod and chamfering base welding body.
7. one according to claim 1 full-automatic hair cover processing integrated machine, is characterized in that: described in repair down transmission mechanism and also have and repair down motor, drive pulley, driven pulley, two A belt and repair down guard shield.
8. one according to claim 1 full-automatic hair cover processing integrated machine, it is characterized in that: described pruning mechanism also has inlet scoop, trimming tool, trimming tool installing plate, prunes guide rail, prunes column, prunes adjusting screw(rod), prunes motor and prune motor mounting plate, described trimming tool is arranged on by trimming tool installing plate to be pruned on guide rail, and described pruning guide rail is through pruning column.
9. one according to claim 1 full-automatic hair cover processing integrated machine, is characterized in that: described cutting agency also has hair cover chute, material toggling mechanism, pusher and driving lever.
10. one according to claim 1 full-automatic hair cover processing integrated machine, is characterized in that: described in walk line mechanism and also there is centrifugal induced-draught fan installing mechanism, prune air draught installing mechanism and cabling angle steel.
CN201420830986.0U 2014-12-22 2014-12-22 A kind of full-automatic hair cover processing integrated machine Withdrawn - After Issue CN204306287U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104544951A (en) * 2014-12-22 2015-04-29 宁波华科联众自动化有限公司 Fully-automatic refill sleeve cover processing integrated machine
CN107581764A (en) * 2017-10-24 2018-01-16 安徽兴华制刷有限公司 A kind of automatic cutting device for soft brush filament

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104544951A (en) * 2014-12-22 2015-04-29 宁波华科联众自动化有限公司 Fully-automatic refill sleeve cover processing integrated machine
CN107581764A (en) * 2017-10-24 2018-01-16 安徽兴华制刷有限公司 A kind of automatic cutting device for soft brush filament

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