CN114434117B - Motor component assembly equipment of parking executor production line - Google Patents

Motor component assembly equipment of parking executor production line Download PDF

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Publication number
CN114434117B
CN114434117B CN202011220106.4A CN202011220106A CN114434117B CN 114434117 B CN114434117 B CN 114434117B CN 202011220106 A CN202011220106 A CN 202011220106A CN 114434117 B CN114434117 B CN 114434117B
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China
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assembly
positioning
cylinder
press
pcb
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CN114434117A (en
Inventor
杜劲松
于宏海
褚云凯
杨旭
苏浩
苏锐
王伟
孙宏浩
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Shenyang Institute of Automation of CAS
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Shenyang Institute of Automation of CAS
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to the field of production of parking actuators, in particular to motor assembly assembling equipment for a parking actuator production line, which comprises an assembling mechanism, a rotary positioning mechanism and a motor assembly carrying mechanism, wherein the assembling mechanism comprises a PCB (printed circuit board) positioning assembly, a column gear moving assembly, a first press-mounting assembly and a second press-mounting assembly, the PCB positioning assembly is provided with a movable positioning rod, the PCB is inserted into a corresponding contact positioning hole through the positioning rod to realize positioning, the column gear moving assembly is provided with a movable pneumatic clamping hand, a column gear is driven by the pneumatic clamping hand to move to an assembling position, the rotary positioning mechanism is provided with a liftable rotating head, when the column gear is assembled and positioned, the rotating head rises to contact with the column gear and rotates until the rotating head is inserted into a central hole of the column gear, the motor assembly is driven by the motor assembly carrying mechanism to move to the assembling position, and press-mounting is completed through the first press-mounting assembly and the second press-mounting assembly. The invention greatly improves the assembly efficiency and ensures the assembly quality.

Description

Motor component assembly equipment of parking executor production line
Technical Field
The invention relates to the field of production of parking actuators, in particular to motor assembly assembling equipment for a parking actuator production line.
Background
Compared with the traditional mechanical gear shifting system, the electronic gear shifting device is a novel gear shifting system which is safer, more intelligent and easier to operate, a gear shifting request signal of a driver is sent to a driving computer, then the driving computer controls the gear shifting box to change gears, the parking actuator is an actuating mechanism which controls the gear shifting box to be hung in a parking gear (P gear) when the electronic gear shifting device sends the request signal, but the assembly of a motor assembly of the existing parking actuator is mainly finished manually, the assembly efficiency is low, the labor intensity of workers is high, and the requirements of production enterprises are difficult to meet.
Disclosure of Invention
The invention aims to provide motor assembly assembling equipment for a parking actuator production line, which greatly improves the assembling efficiency and ensures the assembling quality.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a motor element rigging equipment of parking executor production line, includes assembly devices, rotary positioning mechanism and motor element transport mechanism, wherein assembly devices includes PCB board locating component, post gear removes subassembly, first pressure equipment subassembly and second pressure equipment subassembly, PCB board locating component is including having Y to remove and Z to the locating lever of lift degree of freedom, and the PCB board passes through the locating lever inserts and realizes the location in the contact locating hole that corresponds on the PCB board, post gear removes the subassembly including having X to remove and Z to the pneumatic tong of lift degree of freedom, and the post gear passes through pneumatic tong centre gripping removes to the assembly position, rotary positioning mechanism locates the assembly devices downside and is equipped with the rotary head of liftable to when the post gear is fixed a position at the assembly position, the rotary head rise with post gear contact and rotatory until inserting in the post gear centre bore, motor element transport mechanism is equipped with mobilizable transport pneumatic tong, and motor element passes through pneumatic tong drive of transport moves to the assembly position, and accomplishes the pressure equipment through first pressure equipment subassembly and second pressure equipment subassembly in the assembly devices.
The assembly mechanism is provided with an installation support, and the PCB positioning assembly, the second press-fitting assembly, the cylindrical gear moving assembly and the first press-fitting assembly are sequentially arranged on the installation support along the Y direction.
The PCB positioning assembly comprises a lifting positioning cylinder, a moving positioning cylinder, a positioning support, a positioning plate and a positioning rod, wherein the lifting positioning cylinder is vertically and fixedly arranged on the positioning support, the moving positioning cylinder is fixedly arranged on a cylinder rod end supporting plate of the lifting positioning cylinder, the positioning plate is fixedly arranged on the cylinder rod end supporting plate of the moving positioning cylinder, and the positioning rod is fixedly arranged on the positioning plate.
The column gear moving assembly comprises a moving cylinder, a lifting cylinder and a pneumatic clamping hand, wherein the lifting cylinder is fixedly arranged on a support plate at the end part of a cylinder rod of the moving cylinder, and the pneumatic clamping hand is fixedly arranged on the support plate at the end part of the cylinder rod of the lifting cylinder.
And a visual detection device is arranged on one side of the mounting bracket.
The rotary positioning mechanism comprises a rotary positioning lifting cylinder, a mounting seat, a rotating head and a servo motor, wherein the mounting seat is driven to lift by the rotary positioning lifting cylinder, the servo motor is arranged on the mounting seat, and the rotating head is driven to rotate by the servo motor.
The rotating head is arranged at the output end of the servo motor in a lifting mode, and a rotating head position detection sensor is arranged on the mounting seat.
The motor component carrying mechanism comprises a carrying pneumatic clamping hand and a four-axis robot, and the carrying pneumatic clamping hand passes through the four-axis robot to drive and move.
The PCB, the column gear and the motor assembly are all arranged on a tray, and the tray is conveyed to an assembly station through a transmission line.
The tray realizes the location through locating jacking positioning mechanism on the transmission line.
The invention has the advantages and positive effects that:
1. the invention can realize the automatic assembly of components such as motor components, PCB boards, column gears and the like, is an automatic system which integrates machinery, electrical control and informatization, is highly integrated, greatly improves the automation degree and the assembly efficiency, and can fully meet the production requirements of enterprises.
2. The invention utilizes the rotary positioning mechanism to assist the positioning and the assembly of the column gear, and detects the assembly result in real time through the visual detection device, thereby greatly reducing the conditions of wrong and missed assembly and improving the product percent of pass.
Drawings
Figure 1 is a schematic structural view of the present invention,
figure 2 is a schematic view of the assembly mechanism of figure 1,
figure 3 is another perspective view of the assembly mechanism of figure 2,
figure 4 is a schematic view of the column gear moving assembly of figure 2,
figure 5 is the PCB board positioning assembly of figure 2,
figure 6 is a schematic view of the PCB board positioning assembly of figure 5 in an operating state,
figure 7 is a schematic view of the PCB board of figure 6,
figure 8 is a schematic view of the rotational positioning mechanism of figure 1,
figure 9 is another angular schematic view of the rotational positioning mechanism of figure 8,
figure 10 is a schematic view of the motor assembly handling mechanism of figure 1,
figure 11 is a schematic view showing the working state of the present invention,
fig. 12 is a schematic diagram of a second working state of the present invention.
The assembly device comprises an assembly mechanism 1, a visual detection device 101, a first press-mounting assembly 102, a PCB positioning assembly 103, a lifting positioning cylinder 1031, a moving positioning cylinder 1032, a moving positioning cylinder 1033, a positioning plate 1034, a positioning bracket 1035, a second press-mounting assembly 104, a column gear moving assembly 105, a moving cylinder 1051, a lifting cylinder 1052, a pneumatic gripper 1053, an installation bracket 106, a motor assembly carrying mechanism 2, a four-axis robot 201, a pneumatic gripper 202, a jacking positioning mechanism 3, a tray 4, a rotary positioning mechanism 5, a rotary positioning lifting cylinder 501, a rotary positioning head position detection sensor 502, a rotary head 503, a servo motor 504 and a transmission line 6.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 to 10, the invention comprises an assembling mechanism 1, a rotary positioning mechanism 5, a motor component carrying mechanism 2, a jacking positioning mechanism 3 and a tray 4, wherein a base to be assembled is arranged on the tray 4, the tray 4 is driven to move to an assembling station through a transmission line 6 and is positioned through the jacking positioning mechanism 3, and the assembling mechanism 1, the rotary positioning mechanism 5 and the motor component carrying mechanism 2 which are arranged on the assembling station are matched together to complete assembling operation.
As shown in fig. 2 to 6, the assembly mechanism 1 includes a PCB board positioning assembly 103, a cylindrical gear moving assembly 105, a first press-fitting assembly 102, a second press-fitting assembly 104, and a mounting bracket 106, wherein as shown in fig. 1, the mounting bracket 106 is disposed above the transmission line 6, and as shown in fig. 2 to 3, the PCB board positioning assembly 103, the second press-fitting assembly 104, the cylindrical gear moving assembly 105, and the first press-fitting assembly 102 are sequentially disposed on the mounting bracket 106 along a direction (Y direction) perpendicular to the transmission line 6. As shown in fig. 5 to 7, the PCB positioning assembly 103 is used for positioning a PCB, and is provided with a positioning rod 1034 having two degrees of freedom of Y-direction movement and Z-direction lifting, the PCB is provided with a contact having an elastic structure, a contact positioning hole is provided at an upper end of the contact, and the positioning rod 1034 is inserted into the corresponding contact positioning hole to complete the positioning of the PCB. As shown in fig. 4 to 5, the column gear moving assembly 105 includes a pneumatic gripper 1053 having two degrees of freedom of X-direction movement and Z-direction elevation, and as shown in fig. 12, the column gear is gripped by the pneumatic gripper 1053 at the time of assembly and is sent from an initial position to an installation position. The first press-fitting assembly 102 comprises a first press-fitting tool and a first press-fitting cylinder, the first press-fitting tool is driven to move along the X direction through the first press-fitting cylinder, the second press-fitting assembly 104 comprises a second press-fitting tool and a second press-fitting cylinder, the second press-fitting tool is driven to move along the Y direction through the second press-fitting cylinder, the first press-fitting tool and the second press-fitting tool are matched to complete press fitting of the motor assembly, and the first press-fitting tool and the second press-fitting tool are well-known in the art.
As shown in fig. 5 to 6, the PCB positioning assembly 103 includes a lifting positioning cylinder 1031, a moving positioning cylinder 1032, a positioning bracket 1035, a positioning plate 1033, and positioning rods 1034, wherein the positioning bracket 1035 is fixedly mounted on the mounting bracket 106, the lifting positioning cylinder 1031 is vertically and fixedly mounted on the positioning bracket 1035, the moving positioning cylinder 1032 is fixedly mounted on a cylinder rod end support plate of the lifting positioning cylinder 1031, the positioning plate 1033 is fixedly mounted on a cylinder rod end support plate of the moving positioning cylinder 1032, and the two positioning rods 1034 are fixedly mounted on the positioning plate 1033. The positioning rod 1034 and the movable positioning cylinder 1032 are driven by the lifting positioning cylinder 1031 to lift together, and after the lifting is in place, the positioning rod 1034 is driven by the movable positioning cylinder 1032 to move and insert into the contact positioning hole on the PCB.
As shown in fig. 4, the column gear moving assembly 105 includes a moving cylinder 1051, a lifting cylinder 1052 and a pneumatic clamp 1053, wherein the moving cylinder 1051 is fixed on the mounting bracket 106, the lifting cylinder 1052 is fixed on the rod end plate of the moving cylinder 1051, and the pneumatic clamp 1053 is fixed on the rod end plate of the lifting cylinder 1052. The pneumatic clamping arm 1053 and the lifting cylinder 1052 are driven by the moving cylinder 1051 to move together, and after the pneumatic clamping arm 1053 is moved to the right position, the lifting cylinder 1052 is used for driving the lifting of the pneumatic clamping arm 1053, and the pneumatic clamping arm 1053 is well known in the art and is a commercially available product.
As shown in fig. 2 to 3, a visual inspection device 101 is disposed on one side of the mounting bracket 106 for inspecting the press-fitting result, and the visual inspection device 101 is a commercially available product and is well known in the art.
As shown in fig. 1, the rotational positioning mechanism 5 is disposed on the lower side of the assembly mechanism 1, as shown in fig. 8 to 9, the rotational positioning mechanism 5 includes a rotational positioning lifting cylinder 501, a mounting seat, a rotating head 503, a servo motor 504 and a supporting plate, wherein the supporting plate is fixedly disposed on the upper side of the frame body of the transmission line 6, the rotational positioning lifting cylinder 501 is vertically and fixedly mounted on the supporting plate, the mounting seat is fixedly disposed on the end portion of the cylinder rod of the rotational positioning lifting cylinder 501, the servo motor 504 is fixedly mounted on the mounting seat, the rotating head 503 is disposed on the output shaft of the servo motor 504, and in addition, a rotating head position detection sensor 502 is disposed on the mounting seat for detecting the position of the rotating head 503. The rotary positioning mechanism 5 is used for positioning a column gear, a sleeve is arranged at an output end of the servo motor 504, the rotary head 503 is arranged in the sleeve in a lifting manner and is driven to rotate by the servo motor 504, in the embodiment, the lower end of the rotary head 503 is connected with an output shaft of the servo motor 504 through a spring arranged in the sleeve, the rotary head 503 is lifted to be in contact with the column gear during detection, but the rotary head 503 cannot enter a hole of the column gear due to random positions of the column gear, the rotary head 503 may abut against the side surface of the column gear to compress the spring in the sleeve, at this time, the rotary head position detection sensor 502 detects that the rotary head 503 is not in position, the equipment system controls the servo motor 504 to start and drive the rotary head 503 to rotate slowly until the rotary head 503 enters a center hole of the column gear, at this time, the rotary head position detection sensor 502 detects that the rotary head 503 is in position, and the servo motor 504 stops operating. The rotary head position detection sensor 502 is well known in the art and is a commercially available product.
As shown in fig. 10, the motor assembly carrying mechanism 2 is provided with a movable carrying pneumatic gripper 201, and as shown in fig. 1, the carrying pneumatic gripper 201 is provided above the assembling mechanism 1, and as shown in fig. 12, the motor assembly is moved from an initial position to an installation position by being gripped by the carrying pneumatic gripper 201. As shown in fig. 10, in the present embodiment, the handling pneumatic gripper 201 is driven to move by a four-axis robot 202, and the four-axis robot 202 is a commercially available robot and is well known in the art.
The jacking positioning mechanism 3 is a known technology in the art, in this embodiment, the jacking positioning mechanism 3 includes a positioning block and a jacking cylinder, and the positioning block is driven by the jacking cylinder to ascend and be inserted into a corresponding positioning slot on the lower side of the tray 4 to position the tray 4.
The working principle of the invention is as follows:
the invention relates to full-automatic assembly equipment, wherein all working objects are arranged on a tray 4, and the specific working process is as follows:
1. the tray 4 is driven to move to an assembly station through the transmission line 6, and then the positioning is realized through the jacking positioning mechanism 3.
2. The PCB positioning component 103 in the assembly mechanism 1 first operates to position the PCB on the tray 4, the assembly position of the PCB is shown in fig. 11, the contact on the PCB is an elastic structure, and the motor component can be pressed in place only by fixing the contact; as shown in fig. 7, the PCB contact positioning device is a profiling structure, which is provided with contact positioning holes, when mounting, the PCB contacts are firstly inserted into the base fixture, then the positioning rod 1034 in the PCB positioning assembly 103 is driven to descend by the lifting positioning cylinder 1031, and then driven to move by the moving positioning cylinder 1032, so that the positioning rod 1034 is inserted into the corresponding contact positioning hole, and the supporting and positioning of the PCB contacts are completed.
3. The column gear moving assembly 105 in the assembling mechanism 1 acts to move the column gear on the tray 4 from an initial position to a mounting position, the initial position and the mounting position are shown in fig. 12, wherein as shown in fig. 4, a pneumatic gripper 1053 in the column gear moving assembly 105 is used for clamping the column gear, the lifting cylinder 1052 drives the column gear to ascend to be separated from the initial position, then the moving cylinder 1051 drives the column gear to move in place, and the lifting cylinder 1052 drives the column gear to descend to be placed at the mounting position.
4. The rotary positioning mechanism 5 positions the column gear, wherein the rotary head 503 and the servo motor 504 in the rotary positioning mechanism 5 are driven by the rotary positioning lifting cylinder 501 to lift together, so that the rotary head 503 contacts with the column gear, the rotary head 503 cannot enter into the hole of the column gear, if the rotary head 503 abuts against the side surface of the column gear to compress the spring in the sleeve, the rotary head position detection sensor 502 detects that the rotary head 503 is not in place, and at this time, the servo motor 504 rotates slowly until the rotary head 503 enters into the center hole of the column gear, and the rotary head 503 is detected by the rotary head position detection sensor 502 in place.
5. The motor component handling mechanism 2 handles the motor components carried on the tray 4 from the initial position to the assembly position, as shown in fig. 11 to 12 in detail, and then the motor component handling mechanism 2 is restored to the original position.
6. The first press-fitting assembly 102 and the second press-fitting assembly 104 in the assembling mechanism 1 are started to press-fit the motor assembly in place, the rotary positioning mechanism 5 rotates according to the assembling requirement, and finally the press-fitting result is detected by the visual detection device 101.
7. After the press fitting is qualified, the device system writes the assembly information into the RFID chip, the tray 4 is released, the next tray 4 enters, and the assembly process is repeated.

Claims (5)

1. The utility model provides a motor element rigging equipment of parking executor production line which characterized in that: the assembly device comprises an assembly mechanism (1), a rotary positioning mechanism (5) and a motor assembly carrying mechanism (2), wherein the assembly mechanism (1) comprises a PCB (printed circuit board) positioning assembly (103), a cylindrical gear moving assembly (105), a first press-fitting assembly (102) and a second press-fitting assembly (104), the PCB positioning assembly (103) comprises a positioning rod (1034) with Y-direction movement and Z-direction lifting freedom degrees, the PCB is inserted into a corresponding contact positioning hole on the PCB through the positioning rod (1034) to realize positioning, the cylindrical gear moving assembly (105) comprises a pneumatic clamping hand (1053) with X-direction movement and Z-direction lifting freedom degrees, the cylindrical gear is clamped and moved to an assembly position through the pneumatic clamping hand (1053), the rotary positioning mechanism (5) is arranged on the lower side of the assembly mechanism (1) and provided with a liftable rotary head (503), when the cylindrical gear is positioned at the assembly position, the rotary head (503) is lifted to be in contact with the cylindrical gear and rotate until the cylindrical gear is inserted into a cylindrical gear center hole, the motor assembly carrying mechanism (2) is provided with a movable pneumatic clamping hand (201), and the pneumatic clamping assembly carrying mechanism (102) drives the pneumatic clamping assembly (201) to be pressed and the press-fitting assembly to be carried through the second press-fitting assembly (201);
the assembly mechanism (1) is provided with an installation support (106), and the PCB positioning assembly (103), the second press-fitting assembly (104), the cylindrical gear moving assembly (105) and the first press-fitting assembly (102) are sequentially arranged on the installation support (106) along the Y direction;
the PCB positioning assembly (103) comprises a lifting positioning cylinder (1031), a mobile positioning cylinder (1032), a positioning bracket (1035), a positioning plate (1033) and a positioning rod (1034), wherein the lifting positioning cylinder (1031) is vertically and fixedly arranged on the positioning bracket (1035), the mobile positioning cylinder (1032) is fixedly arranged on a cylinder rod end supporting plate of the lifting positioning cylinder (1031), the positioning plate (1033) is fixedly arranged on the cylinder rod end supporting plate of the mobile positioning cylinder (1032), and the positioning rod (1034) is fixedly arranged on the positioning plate (1033);
the column gear moving assembly (105) comprises a moving cylinder (1051), a lifting cylinder (1052) and a pneumatic clamping hand (1053), wherein the lifting cylinder (1052) is fixedly arranged on a cylinder rod end supporting plate of the moving cylinder (1051), and the pneumatic clamping hand (1053) is fixedly arranged on a cylinder rod end supporting plate of the lifting cylinder (1052);
the rotary positioning mechanism (5) comprises a rotary positioning lifting cylinder (501), a mounting seat, a rotary head (503) and a servo motor (504), wherein the mounting seat is driven to lift through the rotary positioning lifting cylinder (501), the servo motor (504) is arranged on the mounting seat, and the rotary head (503) is driven to rotate through the servo motor (504);
the rotary head (503) is arranged at the output end of the servo motor (504) in a lifting manner, and a rotary head position detection sensor (502) is arranged on the mounting seat.
2. The motor assembly assembling apparatus of a parking actuator production line according to claim 1, wherein: and a visual detection device (101) is arranged on one side of the mounting bracket (106).
3. The motor assembly assembling apparatus of a parking actuator production line according to claim 1, wherein: the motor assembly carrying mechanism (2) comprises a carrying pneumatic clamping hand (201) and a four-axis robot (202), and the carrying pneumatic clamping hand (201) is driven to move by the four-axis robot (202).
4. The motor assembly assembling apparatus of a parking actuator production line according to claim 1, wherein: the PCB, the column gear and the motor assembly are all arranged on one tray (4), and the tray (4) is conveyed to an assembly station through a transmission line (6).
5. The motor assembly assembling apparatus of a parking actuator production line according to claim 4, wherein: the tray (4) is positioned through the jacking positioning mechanism (3) arranged on the transmission line (6).
CN202011220106.4A 2020-11-05 2020-11-05 Motor component assembly equipment of parking executor production line Active CN114434117B (en)

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Application Number Priority Date Filing Date Title
CN202011220106.4A CN114434117B (en) 2020-11-05 2020-11-05 Motor component assembly equipment of parking executor production line

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Application Number Priority Date Filing Date Title
CN202011220106.4A CN114434117B (en) 2020-11-05 2020-11-05 Motor component assembly equipment of parking executor production line

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CN114434117B true CN114434117B (en) 2023-04-18

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Publication number Priority date Publication date Assignee Title
CN115741550B (en) * 2022-12-06 2023-08-18 常州博瑞电力自动化设备有限公司 Flexible positioning and assembling equipment and using method thereof
CN116979751B (en) * 2023-08-03 2024-04-16 永州市顺合智能科技有限公司 Motor embedding device

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JP2797985B2 (en) * 1994-11-24 1998-09-17 皆見電子工業株式会社 Substrate press system
CN106862902B (en) * 2017-02-28 2023-04-28 常州星宇车灯股份有限公司 Automatic assembly device and assembly method for indoor lamp key switch
CN109807615B (en) * 2017-11-21 2020-02-07 沈阳新松机器人自动化股份有限公司 Automatic assembly mechanism for elastic snap ring
CN108705277B (en) * 2018-06-07 2023-12-12 常州光洋轴承股份有限公司 Automatic press-fitting device of parking cam ring for automobile gearbox
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