CN114395438A - 一种耐高温长寿命的复合锂基润滑脂及其制备方法 - Google Patents
一种耐高温长寿命的复合锂基润滑脂及其制备方法 Download PDFInfo
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- 239000004519 grease Substances 0.000 title claims abstract description 57
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 32
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 31
- 239000002131 composite material Substances 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title description 8
- 239000002199 base oil Substances 0.000 claims abstract description 26
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 18
- -1 alkyl poly benzyl toluene derivative Chemical class 0.000 claims abstract description 16
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 15
- 239000000194 fatty acid Substances 0.000 claims abstract description 15
- 229930195729 fatty acid Natural products 0.000 claims abstract description 15
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 15
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 12
- PQVSTLUFSYVLTO-UHFFFAOYSA-N ethyl n-ethoxycarbonylcarbamate Chemical compound CCOC(=O)NC(=O)OCC PQVSTLUFSYVLTO-UHFFFAOYSA-N 0.000 claims abstract description 8
- GLXDVVHUTZTUQK-UHFFFAOYSA-M lithium hydroxide monohydrate Substances [Li+].O.[OH-] GLXDVVHUTZTUQK-UHFFFAOYSA-M 0.000 claims abstract description 8
- 229940040692 lithium hydroxide monohydrate Drugs 0.000 claims abstract description 8
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 7
- 239000003755 preservative agent Substances 0.000 claims abstract description 7
- 230000002335 preservative effect Effects 0.000 claims abstract description 7
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 claims description 51
- 239000003513 alkali Substances 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 12
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 150000001492 aromatic hydrocarbon derivatives Chemical class 0.000 claims description 5
- DMBHHRLKUKUOEG-UHFFFAOYSA-N N-phenyl aniline Natural products C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 claims description 4
- 238000007872 degassing Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 238000000227 grinding Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 4
- 238000005727 Friedel-Crafts reaction Methods 0.000 claims description 2
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- IWDCLRJOBJJRNH-UHFFFAOYSA-N para-hydroxytoluene Natural products CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 1
- 230000003647 oxidation Effects 0.000 abstract description 11
- 238000007254 oxidation reaction Methods 0.000 abstract description 11
- 230000006698 induction Effects 0.000 abstract description 3
- 229920013639 polyalphaolefin Polymers 0.000 description 5
- 239000002994 raw material Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 229920002396 Polyurea Polymers 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 239000005069 Extreme pressure additive Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
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- C10M169/04—Mixtures of base-materials and additives
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- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
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Abstract
本发明公开了一种耐高温长寿命的复合锂基润滑脂,按照质量百分比计算,包含:基础油,50%‑90%;单水氢氧化锂,10%‑20%;脂肪酸,5%‑20%;极压抗磨剂,1%‑5%;抗氧剂,3%‑15%;防腐剂,0.1%‑2%;粘度改善剂,0.1%‑2%;其中,以上各个组分的质量百分比之和为100%。本发明的润滑脂在添加抗氧添加剂烷基多苄基甲苯衍生物后,润滑脂的氧化诱导期时间更长,表明氧化安定性更好,极压性能更优。
Description
技术领域
本发明涉及一种润滑脂,更确切地说,是一种耐高温长寿命的复合锂基润 滑脂及其制备方法。
背景技术
当前,现代工业的迅猛发展对润滑脂性能要求日益严苛,要求润滑脂具有 质量高、性能好和使用寿命长的特点。当前国内应用最多的是锂基润滑脂和复 合锂基脂,锂基润滑脂一般可以在130℃以下长期使用,复合锂基脂可以在150℃ 以下长期使用,与其他润滑脂比较具有经济性好、适用范围广等特点。
氧化安定性能作为润滑脂质量及使用寿命的重要评价指标,润滑脂氧化安 定性及高温稳定性的主要影响因素是基础油、抗氧剂和皂基类型,基础油一般 选择粘度指数高、高温性能好的石蜡基基础油和合成烃型基础油。此外,抗氧 剂可以很大程度上提高润滑脂的高温稳定性及氧化安定性能,高温润滑脂主要 包括复合锂基润滑脂、复合磺酸钙基润滑脂、聚脲基润滑脂等。目前市场应用 最广,产量最大的是复合锂基脂,但其高温氧化性能较聚脲基润滑脂及复合磺 酸钙基润滑脂差,提高复合锂基润滑脂氧化安定性能具有重要意义。
发明内容
本发明主要是解决现有技术所存在的技术问题,从而提供一种耐高温长寿 命的复合锂基润滑脂及其制备方法。
本发明的上述技术问题主要是通过下述技术方案得以解决的:
一种耐高温长寿命的复合锂基润滑脂,其特征在于,按照质量百分比计算, 包含:
基础油,50%-90%;
单水氢氧化锂,10%-20%;
脂肪酸,5%-20%;
极压抗磨剂,1%-5%;
抗氧剂,3%-15%;
防腐剂,0.1%-2%;
粘度改善剂,0.1%-2%;
其中,以上各个组分的质量百分比之和为100%。
作为本发明较佳的实施例,
所述的基础油包含光亮油基础油和PAO基础油,
所述的抗氧剂包含芳烃衍生物、辛基/戊基二苯胺和烷基对甲酚,
所述的粘度改善剂为乙丙共聚物。
作为本发明较佳的实施例,所述的芳烃衍生物、辛基/戊基二苯胺、烷基对 甲酚的比例为2-40:1:1。
作为优选,所述的芳烃衍生物为烷基多苄基甲苯衍生物,所述的烷基多苄 基甲苯衍生物为傅克烯。
本发明还公开了一种如前述的耐高温长寿命润滑脂的制备方法,其特征在 于,包含步骤:
步骤1、碱液准备,按照一定的比例加入水和一步碱氢氧化锂,将水加热到 85-95℃;在烧杯内按照一定的比例加入水和二步碱氢氧化锂,将水加热到 85-95℃,使氢氧化锂全部融化;
步骤2、将两种基础油调和均匀,按照质量分数,向反应釜中加入50%的混 合基础油,恒温85℃,加入脂肪酸并搅拌,使脂肪酸充分溶化;
步骤3、待脂肪酸溶解后,在94-98℃将一步单水氢氧化锂溶液加入到搅拌 釜内,皂化60分钟,在95℃左右开始滴加二步碱,当反应釜内稠度变稠后,升 温到100-103℃继续滴加,滴加时间在1.5-2小时,滴加完毕,继续升温排水, 升温到165℃,测游离碱,用氢氧化锂溶液或硬脂酸调整至0.02-0.10%NaoH, 调整完毕后继续升温,釜内温度达到211-213℃,停止加热,恒温3-5分钟,恒 温结束后,用剩下的混合基础油进行急冷操作;
步骤4、加入极压抗磨剂,抗氧剂,防腐剂,粘度改善剂,搅拌均匀后研磨 两次,过滤,脱气得到复合锂基脂。
本发明的耐高温长寿命的复合锂基润滑脂及其制备方法具有以下优点:本 发明的润滑脂在添加抗氧添加剂烷基多苄基甲苯衍生物后,润滑脂的氧化诱导 期时间更长,表明氧化安定性更好,极压性能更优。
具体实施方式
下面对本发明的优选实施例进行详细阐述,以使本发明的优点和特征能更 易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界 定。
实施例1
制备复合锂基润滑脂1的原料配比见表1,其中二类矿物油为光亮油基础油, 合成油为聚α烯烃PAO。
表1复合锂基润滑脂原料配比1
上述复合锂基脂的制备方法,包括以下步骤:
步骤1:碱液准备按照一定的比例加入水和一步碱氢氧化锂,将水加热到 85-95℃;在烧杯内按照一定的比例加入水和二步碱氢氧化锂,将水加热到 85-95℃,使氢氧化锂全部融化;
步骤2:将两种基础油调和均匀,向反应釜中加入50%的混合基础油,恒温 85℃,加入脂肪酸并搅拌,使脂肪酸充分溶化;
步骤3:待脂肪酸溶解后,在94-98℃将一步氢氧化锂溶液加入到搅拌釜内, 皂化60分钟,在95℃左右开始滴加二步碱,当反应釜内稠度变稠后,升温到 100-103℃继续滴加,滴加时间在1.5-2小时,滴加完毕,继续升温排水,升温 到165℃,测游离碱,用氢氧化锂溶液或硬脂酸调整至0.02-0.10%NaoH,调整 完毕后继续升温,釜内温度达到211-213℃,停止加热,恒温3-5分钟,恒温结 束后,用剩下的混合基础油进行急冷操作,恒温30分钟。
步骤4:加入加入极压抗磨剂,抗氧剂,防腐剂,粘度改善,搅拌均匀后研 磨两次,过滤,脱气得到复合锂基脂。
实施例2
制备锂基润滑脂2的原料配比见表2,其中二类矿物油为光亮油基础油,合 成油为聚α烯烃PAO。
上述复合锂基脂的制备方法,包括以下步骤:
表2复合锂基润滑脂原料配比2
步骤1:碱液准备按照一定的比例加入水和一步碱氢氧化锂,将水加热到 85-95℃;在烧杯内按照一定的比例加入水和二步碱氢氧化锂,将水加热到 85-95℃,使氢氧化锂全部融化;
步骤2:将两种基础油调和均匀,向反应釜中加入50%基础油,恒温85℃, 加入脂肪酸并搅拌,使脂肪酸充分溶化;
步骤3:待脂肪酸溶解后,在94-98℃将一步氢氧化锂溶液加入到搅拌釜内, 皂化60分钟,在95℃左右开始滴加二步碱,当反应釜内稠度变稠后,升温到 100-103℃继续滴加,滴加时间在1.5-2小时,滴加完毕,继续升温排水,升温 到165℃,测游离碱,用氢氧化锂溶液或硬脂酸调整至0.02-0.10%NaoH,调整 完毕后继续升温,釜内温度达到211-213℃,停止加热,恒温3-5分钟,恒温结 束后,用剩下的混合基础油进行急冷操作,恒温30分钟。
步骤4:加入极压抗磨剂,抗氧剂,防腐剂,粘度改善剂,搅拌均匀后研磨 两次,过滤,脱气得到复合锂基脂。
本发明得到的润滑脂样品的性质分析数据如表3所示,实例0为未添加抗 氧剂的锂基润滑脂基础脂样品。
表3润滑脂样品的性质分析
表3数据可以看出,复合锂基脂添加本发明的抗氧化添加剂烷基多苄基甲 苯衍生物后,较未添加该物质的润滑脂比较,其氧化诱导期时间更长,表明氧 化安定性更好;润滑脂添加本发明的抗氧添加剂烷基多苄基甲苯衍生物后,较 未添加该物质的润滑脂比较,极压性能更优,表明该添加剂与其抗磨极压添加 剂具有协同效应。
不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本发 明的保护范围之内。因此,本发明的保护范围应该以权利要求书所限定的保护 范围为准。
Claims (5)
1.一种耐高温长寿命的复合锂基润滑脂,其特征在于,按照质量百分比计算,包含:
基础油,50%-90%;
单水氢氧化锂,10%-20%;
脂肪酸,5%-20%;
极压抗磨剂,1%-5%;
抗氧剂,3%-15%;
防腐剂,0.1%-2%;
粘度改善剂,0.1%-2%;
其中,以上各个组分的质量百分比之和为100%。
2.根据权利要求1所述的耐高温长寿命复合锂基润滑脂,其特征在于,
所述的基础油包含光亮油基础油和PAO基础油,
所述的单水氢氧化锂包含一步碱单水氢氧化锂和二步碱单水氢氧化锂,
所述的抗氧剂包含芳烃衍生物、辛基/戊基二苯胺和烷基对甲酚,
所述的粘度改善剂为乙丙共聚物。
3.根据权利要求2所述的耐高温长寿命复合锂基润滑脂,其特征在于,所述的芳烃衍生物、辛基/戊基二苯胺、烷基对甲酚的比例为2-40:1:1。
4.根据权利要求2所述的耐高温长寿命复合锂基润滑脂,其特征在于,所述的芳烃衍生物为烷基多苄基甲苯衍生物,所述的烷基多苄基甲苯衍生物为傅克烯。
5.一种如权利要求2中所述的耐高温长寿命润滑脂的制备方法,其特征在于,包含步骤:
步骤1、碱液准备,加入水和一步碱氢氧化锂,将水加热到85-95℃;在烧杯内加入水和二步碱氢氧化锂,将水加热到85-95℃,使氢氧化锂全部融化;
步骤2、将两种基础油调和均匀,按照质量分数,向反应釜中加入50%的混合基础油,恒温85℃,加入脂肪酸并搅拌,使脂肪酸充分溶化;
步骤3、待脂肪酸溶解后,在94-98℃将一步单水氢氧化锂溶液加入到搅拌釜内,皂化60分钟,在95℃左右开始滴加二步碱,当反应釜内稠度变稠后,升温到100-103℃继续滴加,滴加时间在1.5-2小时,滴加完毕,继续升温排水,升温到165℃,测游离碱,用氢氧化锂溶液或硬脂酸调整至0.02-0.10%NaoH,调整完毕后继续升温,釜内温度达到211-213℃,停止加热,恒温3-5分钟,恒温结束后,用剩下的混合基础油进行急冷操作;
步骤4、加入极压抗磨剂,抗氧剂,防腐剂,粘度改善剂,搅拌均匀后研磨两次,过滤,脱气得到复合锂基脂。
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