CN114395438A - 一种耐高温长寿命的复合锂基润滑脂及其制备方法 - Google Patents

一种耐高温长寿命的复合锂基润滑脂及其制备方法 Download PDF

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CN114395438A
CN114395438A CN202210039725.6A CN202210039725A CN114395438A CN 114395438 A CN114395438 A CN 114395438A CN 202210039725 A CN202210039725 A CN 202210039725A CN 114395438 A CN114395438 A CN 114395438A
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lithium
lithium hydroxide
grease
lubricating grease
base oil
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张向英
乔琦
周婷
叶雅欣
李木青
刘燕
刘杰
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Cnnooc Taizhou Petrochemical Co ltd
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Abstract

本发明公开了一种耐高温长寿命的复合锂基润滑脂,按照质量百分比计算,包含:基础油,50%‑90%;单水氢氧化锂,10%‑20%;脂肪酸,5%‑20%;极压抗磨剂,1%‑5%;抗氧剂,3%‑15%;防腐剂,0.1%‑2%;粘度改善剂,0.1%‑2%;其中,以上各个组分的质量百分比之和为100%。本发明的润滑脂在添加抗氧添加剂烷基多苄基甲苯衍生物后,润滑脂的氧化诱导期时间更长,表明氧化安定性更好,极压性能更优。

Description

一种耐高温长寿命的复合锂基润滑脂及其制备方法
技术领域
本发明涉及一种润滑脂,更确切地说,是一种耐高温长寿命的复合锂基润 滑脂及其制备方法。
背景技术
当前,现代工业的迅猛发展对润滑脂性能要求日益严苛,要求润滑脂具有 质量高、性能好和使用寿命长的特点。当前国内应用最多的是锂基润滑脂和复 合锂基脂,锂基润滑脂一般可以在130℃以下长期使用,复合锂基脂可以在150℃ 以下长期使用,与其他润滑脂比较具有经济性好、适用范围广等特点。
氧化安定性能作为润滑脂质量及使用寿命的重要评价指标,润滑脂氧化安 定性及高温稳定性的主要影响因素是基础油、抗氧剂和皂基类型,基础油一般 选择粘度指数高、高温性能好的石蜡基基础油和合成烃型基础油。此外,抗氧 剂可以很大程度上提高润滑脂的高温稳定性及氧化安定性能,高温润滑脂主要 包括复合锂基润滑脂、复合磺酸钙基润滑脂、聚脲基润滑脂等。目前市场应用 最广,产量最大的是复合锂基脂,但其高温氧化性能较聚脲基润滑脂及复合磺 酸钙基润滑脂差,提高复合锂基润滑脂氧化安定性能具有重要意义。
发明内容
本发明主要是解决现有技术所存在的技术问题,从而提供一种耐高温长寿 命的复合锂基润滑脂及其制备方法。
本发明的上述技术问题主要是通过下述技术方案得以解决的:
一种耐高温长寿命的复合锂基润滑脂,其特征在于,按照质量百分比计算, 包含:
基础油,50%-90%;
单水氢氧化锂,10%-20%;
脂肪酸,5%-20%;
极压抗磨剂,1%-5%;
抗氧剂,3%-15%;
防腐剂,0.1%-2%;
粘度改善剂,0.1%-2%;
其中,以上各个组分的质量百分比之和为100%。
作为本发明较佳的实施例,
所述的基础油包含光亮油基础油和PAO基础油,
所述的抗氧剂包含芳烃衍生物、辛基/戊基二苯胺和烷基对甲酚,
所述的粘度改善剂为乙丙共聚物。
作为本发明较佳的实施例,所述的芳烃衍生物、辛基/戊基二苯胺、烷基对 甲酚的比例为2-40:1:1。
作为优选,所述的芳烃衍生物为烷基多苄基甲苯衍生物,所述的烷基多苄 基甲苯衍生物为傅克烯。
本发明还公开了一种如前述的耐高温长寿命润滑脂的制备方法,其特征在 于,包含步骤:
步骤1、碱液准备,按照一定的比例加入水和一步碱氢氧化锂,将水加热到 85-95℃;在烧杯内按照一定的比例加入水和二步碱氢氧化锂,将水加热到 85-95℃,使氢氧化锂全部融化;
步骤2、将两种基础油调和均匀,按照质量分数,向反应釜中加入50%的混 合基础油,恒温85℃,加入脂肪酸并搅拌,使脂肪酸充分溶化;
步骤3、待脂肪酸溶解后,在94-98℃将一步单水氢氧化锂溶液加入到搅拌 釜内,皂化60分钟,在95℃左右开始滴加二步碱,当反应釜内稠度变稠后,升 温到100-103℃继续滴加,滴加时间在1.5-2小时,滴加完毕,继续升温排水, 升温到165℃,测游离碱,用氢氧化锂溶液或硬脂酸调整至0.02-0.10%NaoH, 调整完毕后继续升温,釜内温度达到211-213℃,停止加热,恒温3-5分钟,恒 温结束后,用剩下的混合基础油进行急冷操作;
步骤4、加入极压抗磨剂,抗氧剂,防腐剂,粘度改善剂,搅拌均匀后研磨 两次,过滤,脱气得到复合锂基脂。
本发明的耐高温长寿命的复合锂基润滑脂及其制备方法具有以下优点:本 发明的润滑脂在添加抗氧添加剂烷基多苄基甲苯衍生物后,润滑脂的氧化诱导 期时间更长,表明氧化安定性更好,极压性能更优。
具体实施方式
下面对本发明的优选实施例进行详细阐述,以使本发明的优点和特征能更 易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界 定。
实施例1
制备复合锂基润滑脂1的原料配比见表1,其中二类矿物油为光亮油基础油, 合成油为聚α烯烃PAO。
表1复合锂基润滑脂原料配比1
Figure BDA0003469702200000031
Figure BDA0003469702200000041
上述复合锂基脂的制备方法,包括以下步骤:
步骤1:碱液准备按照一定的比例加入水和一步碱氢氧化锂,将水加热到 85-95℃;在烧杯内按照一定的比例加入水和二步碱氢氧化锂,将水加热到 85-95℃,使氢氧化锂全部融化;
步骤2:将两种基础油调和均匀,向反应釜中加入50%的混合基础油,恒温 85℃,加入脂肪酸并搅拌,使脂肪酸充分溶化;
步骤3:待脂肪酸溶解后,在94-98℃将一步氢氧化锂溶液加入到搅拌釜内, 皂化60分钟,在95℃左右开始滴加二步碱,当反应釜内稠度变稠后,升温到 100-103℃继续滴加,滴加时间在1.5-2小时,滴加完毕,继续升温排水,升温 到165℃,测游离碱,用氢氧化锂溶液或硬脂酸调整至0.02-0.10%NaoH,调整 完毕后继续升温,釜内温度达到211-213℃,停止加热,恒温3-5分钟,恒温结 束后,用剩下的混合基础油进行急冷操作,恒温30分钟。
步骤4:加入加入极压抗磨剂,抗氧剂,防腐剂,粘度改善,搅拌均匀后研 磨两次,过滤,脱气得到复合锂基脂。
实施例2
制备锂基润滑脂2的原料配比见表2,其中二类矿物油为光亮油基础油,合 成油为聚α烯烃PAO。
上述复合锂基脂的制备方法,包括以下步骤:
表2复合锂基润滑脂原料配比2
Figure BDA0003469702200000042
Figure BDA0003469702200000051
步骤1:碱液准备按照一定的比例加入水和一步碱氢氧化锂,将水加热到 85-95℃;在烧杯内按照一定的比例加入水和二步碱氢氧化锂,将水加热到 85-95℃,使氢氧化锂全部融化;
步骤2:将两种基础油调和均匀,向反应釜中加入50%基础油,恒温85℃, 加入脂肪酸并搅拌,使脂肪酸充分溶化;
步骤3:待脂肪酸溶解后,在94-98℃将一步氢氧化锂溶液加入到搅拌釜内, 皂化60分钟,在95℃左右开始滴加二步碱,当反应釜内稠度变稠后,升温到 100-103℃继续滴加,滴加时间在1.5-2小时,滴加完毕,继续升温排水,升温 到165℃,测游离碱,用氢氧化锂溶液或硬脂酸调整至0.02-0.10%NaoH,调整 完毕后继续升温,釜内温度达到211-213℃,停止加热,恒温3-5分钟,恒温结 束后,用剩下的混合基础油进行急冷操作,恒温30分钟。
步骤4:加入极压抗磨剂,抗氧剂,防腐剂,粘度改善剂,搅拌均匀后研磨 两次,过滤,脱气得到复合锂基脂。
本发明得到的润滑脂样品的性质分析数据如表3所示,实例0为未添加抗 氧剂的锂基润滑脂基础脂样品。
表3润滑脂样品的性质分析
Figure BDA0003469702200000061
表3数据可以看出,复合锂基脂添加本发明的抗氧化添加剂烷基多苄基甲 苯衍生物后,较未添加该物质的润滑脂比较,其氧化诱导期时间更长,表明氧 化安定性更好;润滑脂添加本发明的抗氧添加剂烷基多苄基甲苯衍生物后,较 未添加该物质的润滑脂比较,极压性能更优,表明该添加剂与其抗磨极压添加 剂具有协同效应。
不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本发 明的保护范围之内。因此,本发明的保护范围应该以权利要求书所限定的保护 范围为准。

Claims (5)

1.一种耐高温长寿命的复合锂基润滑脂,其特征在于,按照质量百分比计算,包含:
基础油,50%-90%;
单水氢氧化锂,10%-20%;
脂肪酸,5%-20%;
极压抗磨剂,1%-5%;
抗氧剂,3%-15%;
防腐剂,0.1%-2%;
粘度改善剂,0.1%-2%;
其中,以上各个组分的质量百分比之和为100%。
2.根据权利要求1所述的耐高温长寿命复合锂基润滑脂,其特征在于,
所述的基础油包含光亮油基础油和PAO基础油,
所述的单水氢氧化锂包含一步碱单水氢氧化锂和二步碱单水氢氧化锂,
所述的抗氧剂包含芳烃衍生物、辛基/戊基二苯胺和烷基对甲酚,
所述的粘度改善剂为乙丙共聚物。
3.根据权利要求2所述的耐高温长寿命复合锂基润滑脂,其特征在于,所述的芳烃衍生物、辛基/戊基二苯胺、烷基对甲酚的比例为2-40:1:1。
4.根据权利要求2所述的耐高温长寿命复合锂基润滑脂,其特征在于,所述的芳烃衍生物为烷基多苄基甲苯衍生物,所述的烷基多苄基甲苯衍生物为傅克烯。
5.一种如权利要求2中所述的耐高温长寿命润滑脂的制备方法,其特征在于,包含步骤:
步骤1、碱液准备,加入水和一步碱氢氧化锂,将水加热到85-95℃;在烧杯内加入水和二步碱氢氧化锂,将水加热到85-95℃,使氢氧化锂全部融化;
步骤2、将两种基础油调和均匀,按照质量分数,向反应釜中加入50%的混合基础油,恒温85℃,加入脂肪酸并搅拌,使脂肪酸充分溶化;
步骤3、待脂肪酸溶解后,在94-98℃将一步单水氢氧化锂溶液加入到搅拌釜内,皂化60分钟,在95℃左右开始滴加二步碱,当反应釜内稠度变稠后,升温到100-103℃继续滴加,滴加时间在1.5-2小时,滴加完毕,继续升温排水,升温到165℃,测游离碱,用氢氧化锂溶液或硬脂酸调整至0.02-0.10%NaoH,调整完毕后继续升温,釜内温度达到211-213℃,停止加热,恒温3-5分钟,恒温结束后,用剩下的混合基础油进行急冷操作;
步骤4、加入极压抗磨剂,抗氧剂,防腐剂,粘度改善剂,搅拌均匀后研磨两次,过滤,脱气得到复合锂基脂。
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