CN114368528B - Electronic device blanking equipment and electronic device blanking method - Google Patents
Electronic device blanking equipment and electronic device blanking method Download PDFInfo
- Publication number
- CN114368528B CN114368528B CN202111565761.8A CN202111565761A CN114368528B CN 114368528 B CN114368528 B CN 114368528B CN 202111565761 A CN202111565761 A CN 202111565761A CN 114368528 B CN114368528 B CN 114368528B
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- adhesive layer
- module
- film
- bearing platform
- adhesive
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000012790 adhesive layer Substances 0.000 claims abstract description 104
- 239000000853 adhesive Substances 0.000 claims description 42
- 230000001070 adhesive effect Effects 0.000 claims description 42
- 239000012528 membrane Substances 0.000 claims description 17
- 238000001179 sorption measurement Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000010410 layer Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
The invention provides a blanking device and a blanking method of an electronic device. The blanking equipment comprises a conveying mechanism for conveying the carrier, a film tearing mechanism for tearing off the adhesive layer, a bearing platform for bearing the electronic device, a push-pull module for pushing the bearing platform and a picking manipulator for picking up the electronic device from the adhesive layer. The film tearing mechanism comprises a film poking module and a pull-down module, the film poking module can enable the front end of the adhesive layer to be peeled off from the frame, the pull-down module can pull the adhesive layer to move downwards, and finally the whole adhesive layer can be torn off. The invention realizes automatic blanking of the electronic devices and automatic stripping of the adhesive layers, and compared with a production mode of manually tearing the electronic devices from the adhesive layers one by one, the invention saves labor and improves production efficiency.
Description
Technical Field
The invention belongs to the technical field of electronic device blanking, and particularly relates to electronic device blanking equipment and a blanking method.
Background
At present, in the production process of the mobile phone camera module, one production process is to tear the mobile phone camera module from the gummed paper, put the mobile phone camera module into a special carrying disc, and then enter the next production process. In the prior art, in the link of the production process of the mobile phone camera module, the mobile phone camera modules are torn off one by means of manual operation, and are manually placed on a special carrying disc. Therefore, the production mode of manually tearing off the mobile phone camera module is adopted, time and labor are wasted, and production efficiency is low.
Disclosure of Invention
The invention aims to provide a blanking device and a blanking method for electronic devices, which can solve the problems of time and labor waste and low production efficiency existing in the prior art that a mobile phone camera module is manually torn off from gummed paper.
The invention is realized in that a blanking device of an electronic device is used for detaching the electronic device from a carrier with an adhesive layer and tearing the adhesive layer, and the blanking device comprises a conveying mechanism for conveying the carrier, a film tearing mechanism for tearing the adhesive layer, a bearing platform for bearing the electronic device, a push-pull module for pushing the bearing platform and a picking manipulator for picking the electronic device from the adhesive layer; the bearing platform is positioned at the tail end of the conveying mechanism, and a gap is formed between the tail end of the conveying mechanism and the bearing platform; the bearing platform is connected with the power output end of the push-pull module, and the push-pull module can drive one end of the bearing platform to enter or leave the gap;
the film tearing mechanism comprises a film poking module, a film clamping module and a pull-down module, wherein the film poking module is used for separating the front end of the adhesive layer from the carrier frame; the film clamping module is used for vertically clamping the adhesive layer, the film clamping module is connected with the power output end of the pull-down module, and the pull-down module can drive the film clamping module to move downwards;
the membrane poking module comprises a membrane poking piece and a membrane poking driving device for driving the membrane poking piece to enter or leave the gap.
Further, the film poking driving device of the film poking module is positioned at the outer side edge of the gap, and the moving direction of the film poking piece is parallel to the length direction of the gap.
Further, the membrane clamping module comprises a left clamping plate, a right clamping plate and a clamping driving device, wherein the left clamping plate is connected with the power output end of the clamping driving device, and the clamping driving device can push the left clamping plate to prop against the right clamping plate.
Further, the blanking equipment further comprises a vacuum generator, an air passage is arranged in the bearing platform, and the air passage is connected with the vacuum generator; the top surface of the bearing platform, which is close to one end of the conveying mechanism, is provided with an adsorption small hole, and the adsorption small hole is communicated with the air passage.
Further, the blanking device further comprises a sticky layer collecting mechanism, the sticky layer collecting mechanism is provided with an adhesion plate and an adhesion plate driving module, a power output end of the adhesion plate driving module is connected with the adhesion plate, the adhesion plate is arranged opposite to the film tearing mechanism, and the adhesion plate driving mechanism can drive the adhesion plate to move towards the film tearing mechanism so that the sticky layer is adsorbed on the adhesion plate.
Further, the picking manipulator comprises a suction nozzle and a moving mechanism for driving the suction nozzle to move in a three-dimensional space.
The invention also provides a method for realizing electronic device blanking by using the blanking equipment, which comprises the following steps:
s1, placing a carrier carrying electronic devices on a conveying mechanism; the carrier comprises a frame and an adhesive layer adhered to the bottom surface of the frame, a hollow area is formed in the thickness direction of the frame so as to expose the adhesive layer below, and an electronic device is placed on the adhesive layer;
s2, the conveying mechanism conveys the carrier to a position close to the bearing platform, and the front end of the carrier enters the gap;
s3, the film poking module drives the film poking piece to extend into the gap, the front end of the adhesive layer is peeled off from the frame, and the front end of the adhesive layer is pressed down, so that the front end of the adhesive layer is bent downwards;
s4, in the process of being pressed down, the adhesive layer drives the front end of the carrier to enter the bearing platform, and then the bearing platform moves towards the gap direction under the driving of the push-pull module, so that the gap is reduced;
s5, after the gap is reduced, the clamping module clamps the front end of the adhesive layer, and the pulling-down module pulls down the clamping module and the adhesive layer together for a small distance until the first row of electronic devices are brought into the bearing platform;
s6, the material taking manipulator takes the first row of electronic devices from the adhesive layer and conveys the first row of electronic devices to a special carrying disc, and the adhesive layer is continuously pulled down by the pull-down module for a small distance; the carrier and the electronic devices on the carrier are driven by the adhesive layer to feed forwards, the second row of electronic devices are brought into the bearing platform, and the material taking manipulator takes the second row of electronic devices from the adhesive layer;
s7, repeating the steps S5 and S6 until the whole adhesive layer on the carrier is torn off and all the electronic devices are dismounted and carried to a special carrying tray.
8. The method of claim 7, wherein the load-bearing platform has an air passage inside, the air passage being connected to a vacuum generator; the top surface of one end, close to the conveying mechanism, of the bearing platform is provided with an adsorption small hole, and the adsorption small hole is communicated with the air passage; the step S5 further includes the steps of:
the vacuum generator works, negative pressure is formed in the air passage of the bearing platform, and the electronic devices on the bearing platform are adsorbed through the adsorption small holes.
Further, the blanking equipment further comprises an adhesive layer collecting mechanism, the adhesive layer collecting mechanism is provided with an adhesive plate and an adhesive plate driving module, a power output end of the adhesive plate driving module is connected with the adhesive plate, the adhesive plate is arranged opposite to the film tearing mechanism, and the adhesive plate driving mechanism can drive the adhesive plate to move towards the film tearing mechanism; the step S8 further comprises the following steps:
after the blanking of all the electronic devices on the carrier is completed, the adhesive plate driving mechanism drives the adhesive plate to move towards the film tearing mechanism so that the adhesive layer is adsorbed on the adhesive plate, and the adhesive layer on the adhesive plate is torn off after reaching a certain thickness.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a blanking device and a blanking method of an electronic device, wherein the blanking device comprises a conveying mechanism for conveying a carrier, a film tearing mechanism for tearing an adhesive layer, a bearing platform for bearing the electronic device, a push-pull module for pushing the bearing platform and a picking manipulator for picking the electronic device from the adhesive layer. The film tearing mechanism comprises a film poking module and a pull-down module, the film poking module can enable the front end of the adhesive layer to be peeled off from the frame, the pull-down module can pull the adhesive layer to move downwards, and finally the whole adhesive layer can be torn off. The invention realizes automatic blanking of the electronic device and automatic stripping of the adhesive layer, is particularly suitable for tearing the adhesive layer with certain hardness, and saves labor and improves production efficiency compared with a production mode of manually tearing the electronic devices from the adhesive layer one by one.
Drawings
Fig. 1 is a schematic perspective view of an electronic device blanking apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of an exploded structure of a push-pull module in the blanking apparatus shown in FIG. 1;
FIG. 3 is a schematic perspective view of a membrane poking module in the blanking apparatus shown in FIG. 1;
FIG. 4 is a schematic perspective view of a clamping module in the blanking apparatus of FIG. 1;
fig. 5 is a schematic perspective view of a bearing platform in the blanking apparatus shown in fig. 1;
fig. 6 is a flowchart of a blanking method of an electronic device according to an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be the communication between the two parts. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1, a preferred embodiment of the present invention is shown, which is a blanking apparatus for electronic devices, for detaching and tearing off an adhesive layer from a carrier having the adhesive layer.
The blanking equipment comprises a conveying mechanism 1 for conveying a carrier, a film tearing mechanism 2 for tearing off an adhesive layer, a bearing platform 3 for bearing electronic devices, a vacuum generator, a push-pull module 4 (refer to fig. 2 together) for pushing the bearing platform 3, and a picking manipulator 5 for picking up the electronic devices from the adhesive layer. The bearing platform 3 is positioned at the tail end of the conveying mechanism 1, and a gap a is formed between the tail end of the conveying mechanism 1 and the bearing platform 3; the bearing platform 3 is connected with the power output end of the push-pull module 4, and the push-pull module 4 can drive one end of the bearing platform 3 to enter or leave the gap a.
In order to peel the front end of the adhesive layer from the frame 200 of the carrier, it is bent downward. The film tearing mechanism 2 of the present embodiment includes a film poking module 20, a film clamping module 21 and a pull-down module 22. Wherein the film poking module 20 is used for separating the front end of the adhesive layer from the carrier frame 200; the film clamping module 21 is used for vertically clamping the adhesive layer, the film clamping module 21 is connected with the power output end of the pull-down module 22, and the pull-down module 22 can drive the film clamping module 21 to move downwards.
Referring to fig. 3, the membrane module 20 includes a membrane poking member 201 and a membrane poking driving device 202 for driving the membrane poking member 201 into or out of the gap a. In this embodiment, the membrane poking driving device 202 is a telescopic cylinder, and any power source capable of outputting linear reciprocating motion can be used in practical applications.
Referring to fig. 4, the film clamping module 21 includes a left clamping plate 211, a right clamping plate 212, and a clamping driving device 213, wherein the left clamping plate 211 is connected with a power output end of the clamping driving device 213, and the clamping driving device 213 can push the left clamping plate 211 to tightly prop against the right clamping plate 212, so as to clamp a front end of the adhesive layer bent downwards in a vertical direction. The clamping module 21 is connected with the power output end of the pull-down module 22, and the pull-down module 22 can drive the clamping module 21 to move downwards, so that the whole clamping module 21 and the adhesive layer are pulled downwards.
Referring to fig. 5, the carrying platform 3 has an air passage 31 therein, and the air passage 31 is connected with a vacuum generator; the top surface of the end, close to the conveying mechanism 1, of the bearing platform 3 is provided with an adsorption small hole 32, the adsorption small hole 32 is communicated with the air passage 31, and when the vacuum generator works, negative pressure can be formed inside the air passage 31, so that the adsorption small hole 32 adsorbs electronic devices on the air passage, and displacement of the electronic devices is prevented.
The bearing platform 3 is connected with the power output end of the push-pull module 4, and the push-pull module 4 can drive one end of the bearing platform 2 to enter or leave the gap a.
The pick-up robot 5 includes a suction nozzle 51 and a moving mechanism 52 for driving the suction nozzle 51 to move in a three-dimensional space, and the moving mechanism 52 can carry the electronic component grasped by the suction nozzle 51 to a specific carrier tray.
Further, the blanking device further comprises an adhesive layer collecting mechanism and a carrier frame collecting mechanism.
The adhesive layer collecting mechanism is provided with an adhesive plate 6 and an adhesive plate driving module, the power output end of the adhesive plate driving module is connected with the adhesive plate 6, the adhesive plate 6 is arranged opposite to the film tearing mechanism 2, and the adhesive plate driving mechanism can drive the adhesive plate 6 to move towards the film tearing mechanism 2 so that the adhesive layer is adsorbed on the adhesive plate 6.
The carrier frame collecting mechanism is used for collecting the torn adhesive layer, and comprises a storage bin 71, a plurality of limit posts positioned in the storage bin 71 and a frame pushing device 72 for pushing the carrier frame to the storage bin 71. When all the electronic devices are completely discharged, the carrier frame enters the storage bin 71 under the pushing of the frame pushing device 72.
It is easy to understand that the above-mentioned various driving devices can be selected from the structures of cylinder, electric cylinder and screw pair, etc. capable of implementing linear expansion movement.
Referring to fig. 6, the method for implementing electronic device blanking by using the above blanking apparatus is as follows:
s1, placing a carrier carrying electronic devices on a conveying mechanism 1; the carrier comprises a frame and an adhesive layer adhered to the bottom surface of the frame, a hollow area is formed in the thickness direction of the frame so as to expose the adhesive layer below, and an electronic device is placed on the adhesive layer;
s2, conveying the carrier to a position close to the bearing platform 3 by the conveying mechanism 1, and enabling the front end of the carrier to enter the gap a;
s3, the film poking module 20 drives the film poking piece 201 to extend into the gap a, the front end of the adhesive layer is peeled off from the frame 200, and the front end of the adhesive layer is pressed down, so that the front end of the adhesive layer is bent downwards;
s4, in the process of being pressed down, the adhesive layer drives the front end of the carrier to enter the bearing platform 3, and then the bearing platform 3 moves towards the direction of a gap a under the driving of the push-pull module 4, so that the gap a is reduced;
s5, after the gap a is reduced, the clamping module 21 clamps the front end of the adhesive layer, and the pulling-down module 22 pulls down the clamping module 21 and the adhesive layer together for a small distance until the first row of electronic devices are brought into the bearing platform 3;
s6, the material taking manipulator 5 takes the first row of electronic devices from the adhesive layer and conveys the first row of electronic devices to a special carrying disc, and the pull-down module 22 continues to pull down the adhesive layer for a small distance; the carrier and the electronic devices on the carrier are driven by the adhesive layer to feed forwards, the second row of electronic devices are brought into the bearing platform 3, and the material taking manipulator 5 takes the second row of electronic devices from the adhesive layer;
s7, repeating the steps S5 and S6 until the whole adhesive layer on the carrier is torn off and all the electronic devices are dismounted and carried to a special carrying tray.
S8, after the blanking of all the electronic devices on the carrier is completed, the adhesive plate 6 is driven by the adhesive plate driving mechanism to move towards the film tearing mechanism 2 so that the adhesive layer is adsorbed on the adhesive plate 6, and when the adhesive layer on the adhesive plate 6 reaches a certain thickness, the adhesive layer is torn off;
s9, pushing the frame into the storage bin 71 by the frame pushing device 72.
The film poking module 20 of this embodiment can peel the front end of the adhesive layer from the frame, and the pull-down module 22 can pull the adhesive layer downward, and finally tear the entire adhesive layer.
Therefore, the blanking equipment of the embodiment realizes automatic blanking of the electronic devices and automatic stripping of the adhesive layers, is particularly suitable for tearing the adhesive layers with certain hardness, and saves labor and improves production efficiency compared with a production mode of manually tearing the electronic devices from the adhesive layers one by one.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (7)
1. The blanking equipment of the electronic device is used for detaching the electronic device from the carrier with the adhesive layer and tearing off the adhesive layer, and is characterized by comprising a conveying mechanism for conveying the carrier, a film tearing mechanism for tearing off the adhesive layer, a bearing platform for bearing the electronic device, a push-pull module for pushing the bearing platform and a picking manipulator for picking up the electronic device from the adhesive layer; the bearing platform is positioned at the tail end of the conveying mechanism, and a gap is formed between the tail end of the conveying mechanism and the bearing platform; the bearing platform is connected with the power output end of the push-pull module, and the push-pull module can drive one end of the bearing platform to enter or leave the gap;
the film tearing mechanism comprises a film poking module, a film clamping module and a pull-down module, wherein the film poking module is used for separating the front end of the adhesive layer from the carrier frame; the film clamping module is used for vertically clamping the adhesive layer, the film clamping module is connected with the power output end of the pull-down module, and the pull-down module can drive the film clamping module to move downwards;
the membrane poking module comprises a membrane poking piece and a membrane poking driving device for driving the membrane poking piece to enter or leave the gap along the horizontal direction, when the membrane poking piece enters the gap, the front end of the adhesive layer can be peeled off from the frame, and the front end of the adhesive layer is pressed down, so that the front end of the adhesive layer is bent downwards; the film poking driving device of the film poking module is positioned at the outer side edge of the gap, and the moving direction of the film poking piece is parallel to the length direction of the gap;
the blanking equipment further comprises an adhesive layer collecting mechanism, the adhesive layer collecting mechanism is provided with an adhesive plate and an adhesive plate driving module, the power output end of the adhesive plate driving module is connected with the adhesive plate, the adhesive plate is arranged opposite to the film tearing mechanism, and the adhesive plate driving mechanism can drive the adhesive plate to move towards the film tearing mechanism so that the adhesive layer is adsorbed on the adhesive plate.
2. The blanking apparatus of claim 1 wherein the membrane clamping module includes a left clamping plate, a right clamping plate, and a clamping drive, the left clamping plate being coupled to a power take off of the clamping drive, the clamping drive being capable of pushing the left clamping plate against the right clamping plate.
3. The blanking apparatus of claim 1 further comprising a vacuum generator, wherein an air passage is provided within the load-bearing platform, the air passage being connected to the vacuum generator; the top surface of the bearing platform, which is close to one end of the conveying mechanism, is provided with an adsorption small hole, and the adsorption small hole is communicated with the air passage.
4. A blanking apparatus as claimed in any one of claims 1 to 3, wherein the pick-up robot includes a suction nozzle and a movement mechanism for driving the suction nozzle to move in three-dimensional space.
5. A method for implementing electronic device blanking using the blanking apparatus of claim 1, the method comprising the steps of:
s1, placing a carrier carrying electronic devices on a conveying mechanism; the carrier comprises a frame and an adhesive layer adhered to the bottom surface of the frame, a hollow area is formed in the thickness direction of the frame so as to expose the adhesive layer below, and an electronic device is placed on the adhesive layer;
s2, conveying the carrier to a position close to the bearing platform by the conveying mechanism, and enabling the front end of the carrier to enter the gap;
s3, the film poking module drives the film poking piece to extend into the gap along the horizontal direction, the front end of the adhesive layer is peeled off from the frame, and the front end of the adhesive layer is pressed down, so that the front end of the adhesive layer is bent downwards;
s4, in the process of being pressed down, the adhesive layer drives the front end of the carrier to enter the bearing platform, and then the bearing platform moves towards the gap direction under the driving of the push-pull module, so that the gap is reduced;
s5, after the gap is reduced, the front end of the adhesive layer is clamped by the film clamping module, and the film clamping module and the adhesive layer are pulled down together by a small distance by the pull-down module until the first row of electronic devices are brought into the bearing platform;
s6, the material taking manipulator takes the first row of electronic devices from the adhesive layer and conveys the first row of electronic devices to a special carrying disc, and the adhesive layer is continuously pulled down by the pull-down module for a small distance; the carrier and the electronic devices on the carrier are driven by the adhesive layer to feed forwards, the second row of electronic devices are brought into the bearing platform, and the material taking manipulator takes the second row of electronic devices from the adhesive layer;
s7, repeating the steps S5 and S6 until the whole adhesive layer on the carrier is torn off and all the electronic devices are dismounted and carried to a special carrying tray.
6. The method of claim 5, wherein the load-bearing platform has an air passage inside, the air passage being connected to a vacuum generator; the top surface of one end, close to the conveying mechanism, of the bearing platform is provided with an adsorption small hole, and the adsorption small hole is communicated with the air passage; the step S5 further includes the steps of:
the vacuum generator works, negative pressure is formed in the air passage of the bearing platform, and the electronic devices on the bearing platform are adsorbed through the adsorption small holes.
7. The method of claim 5, wherein the blanking apparatus further comprises an adhesive layer collection mechanism having an adhesive plate and an adhesive plate drive module, a power output end of the adhesive plate drive module being connected to the adhesive plate, the adhesive plate being disposed opposite the film tearing mechanism, the adhesive plate drive mechanism being capable of driving the adhesive plate to move toward the film tearing mechanism; the step S7 further comprises the following steps:
after the blanking of all the electronic devices on the carrier is completed, the adhesive plate driving mechanism drives the adhesive plate to move towards the film tearing mechanism so that the adhesive layer is adsorbed on the adhesive plate, and the adhesive layer on the adhesive plate is torn off after reaching a certain thickness.
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