CN114368528A - Electronic device blanking equipment and blanking method - Google Patents
Electronic device blanking equipment and blanking method Download PDFInfo
- Publication number
- CN114368528A CN114368528A CN202111565761.8A CN202111565761A CN114368528A CN 114368528 A CN114368528 A CN 114368528A CN 202111565761 A CN202111565761 A CN 202111565761A CN 114368528 A CN114368528 A CN 114368528A
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- module
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- film
- bearing platform
- adhesive
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000012790 adhesive layer Substances 0.000 claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 239000010410 layer Substances 0.000 claims abstract description 30
- 239000000853 adhesive Substances 0.000 claims description 51
- 230000001070 adhesive effect Effects 0.000 claims description 51
- 238000001179 sorption measurement Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000012528 membrane Substances 0.000 abstract description 4
- 206010063659 Aversion Diseases 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
The invention provides blanking equipment and a blanking method for electronic devices. The blanking equipment comprises a conveying mechanism for conveying the carrier, a film tearing mechanism for tearing off the adhesive layer, a bearing platform for bearing the electronic device, a push-pull module for pushing the bearing platform and a piece taking manipulator for taking the electronic device from the adhesive layer. Wherein, tear film mechanism including disclose membrane module and pull-down module, disclose the membrane module and enable the front end and the frame of viscous layer and peel off, and pull-down module can pull the viscous layer downstream, can tear whole viscous layer down at last. The automatic blanking device realizes the automatic blanking of the electronic devices and the automatic peeling of the viscous layer, and compared with a production mode that the electronic devices are manually torn off from the viscous layer one by one, the automatic blanking device saves labor and improves production efficiency.
Description
Technical Field
The invention belongs to the technical field of blanking of electronic devices, and particularly relates to blanking equipment and a blanking method of an electronic device.
Background
At present, in the production process of the mobile phone camera module, one production procedure is to tear the mobile phone camera module off from the adhesive tape, put the mobile phone camera module into a special carrying disc and then enter the next production procedure. In the prior art, the camera modules are manually torn off one by one in the production process of the camera modules of the mobile phone and manually placed on a special carrying disc. Therefore, the production mode of manually tearing off the mobile phone camera module is adopted, time and labor are wasted, and the production efficiency is low.
Disclosure of Invention
The invention aims to provide blanking equipment and a blanking method for an electronic device, which can solve the problems of time and labor waste and low production efficiency in the prior art that a mobile phone camera module is manually torn off from adhesive paper.
The invention is realized in this way, a blanking apparatus of the electronic device, is used for unloading the electronic device from the carrier with adhesive layer and tearing off the adhesive layer, the said blanking apparatus includes the conveying mechanism used for conveying the said carrier, the dyestripping organization used for tearing off the adhesive layer, the load-bearing platform used for bearing the electronic device, push-and-pull die set used for promoting the said load-bearing platform and is used for taking the manipulator of a piece of electronic device from the adhesive layer; the bearing platform is positioned at the tail end of the conveying mechanism, and a gap is formed between the tail end of the conveying mechanism and the bearing platform; the bearing platform is connected with the power output end of the push-pull module, and the push-pull module can drive one end of the bearing platform to enter or leave the gap;
the film tearing mechanism comprises a film poking module, a film clamping module and a pull-down module, wherein the film poking module is used for separating the front end of the adhesive layer from the carrier frame; the film clamping module is used for vertically clamping the adhesive layer, the film clamping module is connected with the power output end of the pull-down module, and the pull-down module can drive the film clamping module to move downwards;
the film poking module comprises a film poking piece and a film poking driving device for driving the film poking piece to enter or leave the gap.
Furthermore, the film poking driving device of the film poking module is positioned on the outer side edge of the gap, and the moving direction of the film poking piece is parallel to the length direction of the gap.
Further, the film clamping module comprises a left clamping plate, a right clamping plate and a clamping driving device, the left clamping plate is connected with the power output end of the clamping driving device, and the clamping driving device can push the left clamping plate to tightly push the right clamping plate.
Further, the blanking equipment further comprises a vacuum generator, an air channel is formed inside the bearing platform, and the air channel is connected with the vacuum generator; the top surface of one end of the bearing platform, which is close to the conveying mechanism, is provided with an adsorption small hole, and the adsorption small hole is communicated with the air duct.
Furthermore, the blanking equipment further comprises a viscous layer collecting mechanism, the viscous layer collecting mechanism is provided with an adhesive plate and an adhesive plate driving module, the power output end of the adhesive plate driving module is connected with the adhesive plate, the adhesive plate and the film tearing mechanism are arranged oppositely, and the adhesive plate driving mechanism can drive the adhesive plate to move towards the film tearing mechanism so that the viscous layer is adsorbed on the adhesive plate.
Further, the picking manipulator comprises a suction nozzle and a moving mechanism for driving the suction nozzle to move in a three-dimensional space.
The invention also provides a method for realizing the blanking of electronic devices by applying the blanking equipment, which aims to solve the problems and comprises the following steps:
s1, placing the carrier carrying the electronic device on the conveying mechanism; the carrier comprises a frame and an adhesive layer adhered to the bottom surface of the frame, a hollow area is formed in the thickness direction of the frame to expose the adhesive layer below the hollow area, and the electronic device is placed on the adhesive layer;
s2, the carrier is conveyed to a position close to the bearing platform by the conveying mechanism, and the front end of the carrier enters the gap;
s3, the film poking module drives the film poking piece to extend into the gap, the front end of the adhesive layer is peeled off from the frame, and the front end of the adhesive layer is pressed downwards, so that the front end of the adhesive layer bends downwards;
s4, in the process that the viscous layer is pressed down, the front end of the carrier is driven to enter the bearing platform, and then the bearing platform is driven by the push-pull module to move towards the gap direction, so that the gap is reduced;
s5, after the gap is reduced, the clamping module clamps the front end of the adhesive layer, and the pull-down module pulls down the clamping module and the adhesive layer for a short distance until the first row of electronic devices are brought into the bearing platform;
s6, taking the first row of electronic devices from the adhesive layer by the material taking manipulator and carrying the electronic devices to a special carrying disc, and continuously pulling the adhesive layer by a short distance by the pull-down module; the carrier and the electronic devices thereon are driven by the adhesive layer to feed forwards, a second row of electronic devices are brought into the bearing platform, and the material taking manipulator takes the second row of electronic devices from the adhesive layer;
s7, repeating the above steps S5 and S6 until the entire adhesive layer on the carrier is torn off and all the electronic devices are unloaded and transported to a dedicated tray.
8. The method of claim 7, wherein the load-bearing platform has an air passage therein, the air passage being connected to a vacuum generator; the top surface of one end of the bearing platform, which is close to the conveying mechanism, is provided with an adsorption small hole, and the adsorption small hole is communicated with the air duct; the step S5 further includes the steps of:
when the vacuum generator works, negative pressure is formed inside the air passage of the bearing platform, and the electronic device on the bearing platform is adsorbed through the adsorption small hole.
Furthermore, the blanking device also comprises a viscous layer collecting mechanism, the viscous layer collecting mechanism is provided with an adhesive plate and an adhesive plate driving module, the power output end of the adhesive plate driving module is connected with the adhesive plate, the adhesive plate and the film tearing mechanism are oppositely arranged, and the adhesive plate driving mechanism can drive the adhesive plate to move towards the film tearing mechanism; the step S8 is followed by the following steps:
after all electronic devices on the carrier are completely discharged, the adhesive plate driving mechanism drives the adhesive plate to move towards the film tearing mechanism so that the adhesive layer is adsorbed on the adhesive plate, and the adhesive layer on the adhesive plate is torn off after reaching a certain thickness.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides blanking equipment and a blanking method of an electronic device. Wherein, tear film mechanism including disclose membrane module and pull-down module, disclose the membrane module and enable the front end and the frame of viscous layer and peel off, and pull-down module can pull the viscous layer downstream, can tear whole viscous layer down at last. The automatic tearing device realizes automatic blanking of electronic devices and automatic peeling of the viscous layer, is particularly suitable for tearing the viscous layer with certain hardness, and saves labor and improves production efficiency compared with a production mode of manually tearing the electronic devices from the viscous layer one by one.
Drawings
Fig. 1 is a schematic perspective view of an electronic device blanking apparatus according to an embodiment of the present invention;
FIG. 2 is an exploded view of a push-pull module of the blanking apparatus shown in FIG. 1;
fig. 3 is a schematic perspective view of a film poking module in the blanking device shown in fig. 1;
FIG. 4 is a schematic perspective view of a clamping module in the blanking apparatus shown in FIG. 1;
FIG. 5 is a schematic perspective view of a carrying platform in the blanking apparatus shown in FIG. 1;
fig. 6 is a flowchart of an electronic device blanking method according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; the two components can be directly connected or indirectly connected through an intermediate medium, and the two components can be communicated with each other. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, a blanking apparatus for an electronic device is shown, according to a preferred embodiment of the present invention, for detaching the electronic device from a carrier having an adhesive layer and removing the adhesive layer.
The blanking device comprises a conveying mechanism 1 for conveying a carrier, a film tearing mechanism 2 for tearing off an adhesive layer, a bearing platform 3 for bearing an electronic device, a vacuum generator, a push-pull module 4 (please refer to fig. 2 together) for pushing the bearing platform 3, and a pick-up manipulator 5 for picking up the electronic device from the adhesive layer. The bearing platform 3 is positioned at the tail end of the conveying mechanism 1, and a gap a is formed between the tail end of the conveying mechanism 1 and the bearing platform 3; the bearing platform 3 is connected with the power output end of the push-pull module 4, and the push-pull module 4 can drive one end of the bearing platform 3 to enter or leave the gap a.
In order to peel the front end of the adhesive layer from the frame 200 of the carrier and bend it downwards. The film tearing mechanism 2 of the present embodiment includes a film poking module 20, a film clamping module 21 and a pull-down module 22. Wherein the film poking module 20 is used for separating the front end of the adhesive layer from the carrier frame 200; the film clamping module 21 is used for vertically clamping a viscous layer, the film clamping module 21 is connected with a power output end of the pull-down module 22, and the pull-down module 22 can drive the film clamping module 21 to move downwards.
Referring to fig. 3, the film poking module 20 includes a film poking member 201 and a film poking driving device 202 for driving the film poking member 201 into or out of the gap a. In this embodiment, the film poking driving device 202 is a telescopic cylinder, and any power source capable of outputting linear reciprocating motion can be used in practical applications.
Referring to fig. 4, the film clamping module 21 includes a left clamping plate 211, a right clamping plate 212, and a clamping driving device 213, wherein the left clamping plate 211 is connected to a power output end of the clamping driving device 213, and the clamping driving device 213 can push the left clamping plate 211 to tightly press against the right clamping plate 212, so as to clamp the front end of the adhesive layer bent downward in the vertical direction. The clamping module 21 is connected with the power output end of the pull-down module 22, and the pull-down module 22 can drive the clamping module 21 to move downwards, so that the whole clamping module 21 and the adhesive layer are pulled downwards.
Referring to fig. 5, the carrying platform 3 has an air duct 31 therein, and the air duct 31 is connected to the vacuum generator; the bearing platform 3 has been seted up on the top surface of the one end that is close to conveying mechanism 1 and has been adsorbed aperture 32, adsorbs aperture 32 and air duct 31 intercommunication, and vacuum generator during operation can make the inside negative pressure that forms of air duct 31 for adsorb aperture 32 and inhale the electron device on it tightly, in order to prevent electron device aversion.
The bearing platform 3 is connected with the power output end of the push-pull module 4, and the push-pull module 4 can drive one end of the bearing platform 2 to enter or leave the gap a.
The pick-up robot 5 includes a suction nozzle 51 and a moving mechanism 52 for driving the suction nozzle 51 to move in a three-dimensional space, and the moving mechanism 52 can transfer the electronic component picked up by the suction nozzle 51 to a dedicated tray.
Further, the blanking equipment also comprises a viscous layer collecting mechanism and a carrier frame collecting mechanism.
The sticky layer collecting mechanism is provided with an adhesive plate 6 and an adhesive plate driving module, the power output end of the adhesive plate driving module is connected with the adhesive plate 6, the adhesive plate 6 is arranged opposite to the film tearing mechanism 2, and the adhesive plate driving mechanism can drive the adhesive plate 6 to move towards the film tearing mechanism 2 so that the sticky layer is adsorbed on the adhesive plate 6.
The carrier frame collecting mechanism is used for collecting the torn adhesive layer and comprises a storage bin 71, a plurality of limiting columns positioned in the storage bin 71 and a frame pushing device 72 for pushing the carrier frame to the storage bin 71. When all the electronic devices are completely discharged, the carrier frame enters the storage bin 71 under the pushing of the frame pushing device 72.
It is easy to understand that the various driving devices can be selected from air cylinders, electric cylinders, screw pairs and the like which can realize linear telescopic motion.
Referring to fig. 6, a method for implementing blanking of an electronic device by using the blanking apparatus is as follows:
s1, placing the carrier carrying the electronic device on the conveying mechanism 1; the carrier comprises a frame and an adhesive layer adhered to the bottom surface of the frame, a hollow area is formed in the thickness direction of the frame to expose the adhesive layer below the hollow area, and the electronic device is placed on the adhesive layer;
s2, the conveying mechanism 1 conveys the carrier to a position close to the bearing platform 3 and enables the front end of the carrier to enter the gap a;
s3, the film poking module 20 drives the film poking member 201 to extend into the gap a, peel the front end of the adhesive layer from the frame 200, and press the front end of the adhesive layer downward, so that the front end of the adhesive layer bends downward;
s4, in the process that the viscous layer is pressed down, the front end of the carrier is driven to enter the bearing platform 3, and then the bearing platform 3 is driven by the push-pull module 4 to move towards the gap a, so that the gap a is reduced;
s5, after the gap a is reduced, the clamping module 21 clamps the front end of the adhesive layer, and the pull-down module 22 pulls down the clamping module 21 and the adhesive layer for a short distance until the first row of electronic devices are brought into the bearing platform 3;
s6, the material taking manipulator 5 takes the first row of electronic devices from the adhesive layer and carries the electronic devices to a special carrying tray, and the pull-down module 22 continues to pull down the adhesive layer for a short distance; the carrier and the electronic devices thereon are driven by the adhesive layer to feed forwards, a second row of electronic devices are brought into the bearing platform 3, and the material taking manipulator 5 takes the second row of electronic devices from the adhesive layer;
s7, repeating the above steps S5 and S6 until the entire adhesive layer on the carrier is torn off and all the electronic devices are unloaded and transported to a dedicated tray.
S8, after all electronic devices on the carrier are completely fed, the adhesive plate driving mechanism drives the adhesive plate 6 to move towards the film tearing mechanism 2, so that the adhesive layer is adsorbed on the adhesive plate 6, and when the adhesive layer on the adhesive plate 6 reaches a certain thickness, the adhesive layer is torn off;
s9, the frame pushing device 72 pushes the frame into the storage compartment 71.
The film poking module 20 of this embodiment enables the front end of the adhesive layer to be peeled off the frame, and the pull-down module 22 pulls the adhesive layer downward, and eventually the entire adhesive layer can be torn off.
Therefore, the blanking equipment of the embodiment realizes automatic blanking of the electronic device and automatic stripping of the viscous layer, is particularly suitable for tearing off the viscous layer with certain hardness, saves labor and improves production efficiency compared with a production mode that the electronic device is manually torn off from the viscous layer one by one.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The blanking equipment of an electronic device is used for unloading the electronic device from a carrier with a viscous layer and tearing off the viscous layer, and is characterized by comprising a conveying mechanism for conveying the carrier, a film tearing mechanism for tearing off the viscous layer, a bearing platform for bearing the electronic device, a push-pull module for pushing the bearing platform and a piece taking manipulator for taking the electronic device from the viscous layer; the bearing platform is positioned at the tail end of the conveying mechanism, and a gap is formed between the tail end of the conveying mechanism and the bearing platform; the bearing platform is connected with the power output end of the push-pull module, and the push-pull module can drive one end of the bearing platform to enter or leave the gap;
the film tearing mechanism comprises a film poking module, a film clamping module and a pull-down module, wherein the film poking module is used for separating the front end of the adhesive layer from the carrier frame; the film clamping module is used for vertically clamping the adhesive layer, the film clamping module is connected with the power output end of the pull-down module, and the pull-down module can drive the film clamping module to move downwards;
the film poking module comprises a film poking piece and a film poking driving device for driving the film poking piece to enter or leave the gap.
2. The blanking device of claim 1 wherein the film poking drive means of the film poking module is located on the outside edge of the gap and the direction of movement of the film poking member is parallel to the length direction of the gap.
3. The blanking apparatus as claimed in claim 1, wherein said film clamping module comprises a left clamping plate, a right clamping plate and a clamping driving device, said left clamping plate is connected with a power output end of said clamping driving device, said clamping driving device can push said left clamping plate to tightly press against said right clamping plate.
4. The blanking apparatus of claim 1 further comprising a vacuum generator, said load-bearing platform having an air passage therein, said air passage being connected to said vacuum generator; the top surface of one end of the bearing platform, which is close to the conveying mechanism, is provided with an adsorption small hole, and the adsorption small hole is communicated with the air duct.
5. The blanking apparatus as claimed in any one of claims 1 to 4, further comprising an adhesive layer collecting mechanism having an adhesive plate and an adhesive plate drive module, wherein a power output end of the adhesive plate drive module is connected to the adhesive plate, the adhesive plate is disposed opposite to the film tearing mechanism, and the adhesive plate drive mechanism can drive the adhesive plate to move towards the film tearing mechanism so as to enable the adhesive layer to be adsorbed on the adhesive plate.
6. The blanking apparatus according to any one of claims 1 to 4, wherein the pick-up robot comprises a suction nozzle and a moving mechanism for driving the suction nozzle to move in a three-dimensional space.
7. A method for realizing blanking of electronic devices by using the blanking device of claim 1, which is characterized by comprising the following steps:
s1, placing the carrier carrying the electronic device on the conveying mechanism; the carrier comprises a frame and an adhesive layer adhered to the bottom surface of the frame, a hollow area is formed in the thickness direction of the frame to expose the adhesive layer below the hollow area, and the electronic device is placed on the adhesive layer;
s2, the carrier is conveyed to a position close to the bearing platform by the conveying mechanism, and the front end of the carrier enters the gap;
s3, the film poking module drives the film poking piece to extend into the gap, the front end of the adhesive layer is peeled off from the frame, and the front end of the adhesive layer is pressed downwards, so that the front end of the adhesive layer bends downwards;
s4, in the process that the viscous layer is pressed down, the front end of the carrier is driven to enter the bearing platform, and then the bearing platform is driven by the push-pull module to move towards the gap direction, so that the gap is reduced;
s5, after the gap is reduced, the clamping module clamps the front end of the adhesive layer, and the pull-down module pulls down the clamping module and the adhesive layer for a short distance until the first row of electronic devices are brought into the bearing platform;
s6, taking the first row of electronic devices from the adhesive layer by the material taking manipulator and carrying the electronic devices to a special carrying disc, and continuously pulling the adhesive layer by a short distance by the pull-down module; the carrier and the electronic devices thereon are driven by the adhesive layer to feed forwards, a second row of electronic devices are brought into the bearing platform, and the material taking manipulator takes the second row of electronic devices from the adhesive layer;
s7, repeating the above steps S5 and S6 until the entire adhesive layer on the carrier is torn off and all the electronic devices are unloaded and transported to a dedicated tray.
8. The method of claim 7, wherein the load-bearing platform has an air passage therein, the air passage being connected to a vacuum generator; the top surface of one end of the bearing platform, which is close to the conveying mechanism, is provided with an adsorption small hole, and the adsorption small hole is communicated with the air duct; the step S5 further includes the steps of:
when the vacuum generator works, negative pressure is formed inside the air passage of the bearing platform, and the electronic device on the bearing platform is adsorbed through the adsorption small hole.
9. The method of claim 7, wherein the blanking apparatus further comprises an adhesive layer collecting mechanism having an adhesive plate and an adhesive plate drive module, a power output end of the adhesive plate drive module being connected to the adhesive plate, the adhesive plate being disposed opposite the film tearing mechanism, the adhesive plate drive mechanism being capable of driving the adhesive plate toward the film tearing mechanism; the step S8 is followed by the following steps:
after all electronic devices on the carrier are completely discharged, the adhesive plate driving mechanism drives the adhesive plate to move towards the film tearing mechanism so that the adhesive layer is adsorbed on the adhesive plate, and the adhesive layer on the adhesive plate is torn off after reaching a certain thickness.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111565761.8A CN114368528B (en) | 2021-12-20 | 2021-12-20 | Electronic device blanking equipment and electronic device blanking method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111565761.8A CN114368528B (en) | 2021-12-20 | 2021-12-20 | Electronic device blanking equipment and electronic device blanking method |
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| CN114368528A true CN114368528A (en) | 2022-04-19 |
| CN114368528B CN114368528B (en) | 2024-04-05 |
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| CN114368528B (en) | 2024-04-05 |
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