CN114317196A - Fermented grain overturning and distributing system, uniform distributing method and automatic fermented grain overturning method - Google Patents
Fermented grain overturning and distributing system, uniform distributing method and automatic fermented grain overturning method Download PDFInfo
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- CN114317196A CN114317196A CN202011045623.2A CN202011045623A CN114317196A CN 114317196 A CN114317196 A CN 114317196A CN 202011045623 A CN202011045623 A CN 202011045623A CN 114317196 A CN114317196 A CN 114317196A
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Abstract
The invention discloses a fermented substance overturning and distributing system, a uniform distributing method and an automatic fermented substance overturning method. The fermentation substance overturning vehicle and the material distributing vehicle can provide self-contained power supply and can controllably run along the track in the factory. The modular design of the distributing vehicle, the fermented substance turning vehicle and the automatic crane of the system is high in matching degree, the distributing vehicle and the fermented substance turning vehicle are provided with corresponding automatic electricity taking units, and the controller controls the distributing moving door to adjust the opening of the moving door according to the residual amount, so that uniform and efficient distribution is realized. The system and the method have high automation degree and high material distribution efficiency, and are convenient to popularize and apply.
Description
Technical Field
The invention relates to a fermented material feeding and distributing technology, in particular to a fermented substance turning and distributing system, a uniform distributing method and an automatic fermented substance turning method.
Background
In the brewing process of the vinegar, the fermentation tank is required to be subjected to the operations of material distribution, fermentation culture overturning and the like, for example, the material distribution is carried out by adopting a material distribution vehicle, and the fermentation culture overturning operation is carried out on the vinegar culture materials such as fermented wine, bran, rice chaff and the like, namely, the vinegar culture materials are overturned inside and outside. On one hand, the fermented grains on the surface can be prevented from being continuously fermented to generate high temperature to stop growing, and on the other hand, the fermented grains inside can be prevented from being not contacted with oxygen to stop fermenting. The aim of adjusting the temperature of the vinegar culture material and enabling the vinegar culture material to be stably fermented can be achieved through the culture overturning operation.
At present, mechanical distribution and unstrained spirits overturning are adopted to replace manual work for realizing distribution and unstrained spirits overturning, the vinegar unstrained spirits are usually placed in a vinegar unstrained spirits pool, and the pool walls at two sides of the vinegar unstrained spirits pool form the traveling tracks of an unstrained spirits overturning machine and a distributing machine, so that a distributing vehicle and the unstrained spirits overturning machine can walk to distribute or overturn the unstrained spirits. However, in the prior art, the material distribution and the fermented substance turning operation are independent, and the material distribution amount, the stroke, the depth and the frequency of the fermented substance turning operation are not controllable, so that the stable fermentation of the vinegar fermented substance cannot be ensured.
Meanwhile, in order to improve the productivity, a plurality of vinegar culture ponds are usually arranged in a vinegar culture fermentation workshop, and a material distribution vehicle and a vinegar culture overturning vehicle mostly adopt a rail hoisting mode when performing rail transferring operation among the ponds, rely on manual operation of a travelling crane or a crane, have discontinuous working state and lower efficiency. The fermentation workshop has the characteristics of strong acidity, high humidity and other complex environments, and can cause certain damage to the physical and psychological health of human bodies by manually controlling the travelling crane or hoisting the transfer rail by the crane for a long time.
In conclusion, in the field of fermentation production of vinegar brewing and the like, a modularized integrated fermented substance overturning and distributing system for automatically taking electricity, efficiently hoisting and uniformly distributing and overturning fermented substances by a distributing vehicle and a fermented substance overturning vehicle is urgently needed.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a fermented substance turning and distributing system, a uniform distributing method and an automatic fermented substance turning method, which can solve the problems.
The purpose of the invention is realized by adopting the following technical scheme:
a fermented substance overturning and distributing system comprises a distributing vehicle, a fermented substance overturning vehicle, a plurality of parallel rows of fermentation tanks and an automatic travelling crane, wherein the distributing vehicle and the fermented substance overturning vehicle can automatically get electricity to run on the fermentation tanks, the top ends of the distributing vehicle and the fermented substance overturning vehicle are respectively provided with a bearing hanging frame matched with a hanging device of the automatic travelling crane, and the hanging device is automatically jointed with and separated from the bearing hanging frame under the control of a hanging device controller.
Preferably, the cloth vehicle comprises a cloth carriage, an electric drive transmission unit, a plane feeding unit, an automatic cloth electricity taking unit, a cloth moving door and a cloth bearing and hanging frame; the automatic electricity taking unit is automatically clutched with a power supply unit arranged on the fermentation tank under the control of an electricity taking control system so as to realize automatic electricity taking and power off; the cloth bearing and hanging frame is arranged at the top of the cloth carriage.
The unstrained spirits turning vehicle comprises an unstrained spirits turning vehicle box, an electrically-driven unstrained spirits turning transmission unit, a circulating unstrained spirits turning shovel mechanism, an unstrained spirits turning automatic power taking unit and an unstrained spirits turning bearing and hanging frame; the automatic fermented grain overturning power taking unit is automatically clutched with a power supply unit arranged on the fermentation tank under the control of a power taking control system so as to realize automatic power taking and power off; the circulating fermented substance turning shovel mechanism is driven by the electrically-driven fermented substance turning transmission unit to move under the control of the fermented substance turning control system to realize fermented substance turning; the fermented substance turning and supporting hanger is arranged at the top of the fermented substance turning carriage and is convenient to hoist;
arranging fermentation tank guide rails on the upper parts of the inner side surfaces of the two tank walls of the fermentation tank along the arrangement direction of the fermentation tank for the operation of a material distribution vehicle and a fermented substance turning vehicle; and a power supply tank is arranged on the upper part of the outer side surface of the tank wall of the fermentation tank along the arrangement direction of the fermentation tank so as to supply power to the material distribution vehicle and the fermentation substance turning vehicle.
Preferably, the power supply groove is integrally provided with a power supply boot capable of sliding along the power supply groove, the power supply boot comprises a boot body, a power supply contact, a power supply roller and an actuating electric plug, wherein the top surface of the boot body is vertically provided with the power supply contact, a boot body groove matched with the power supply groove is formed in one side, close to the fermentation tank, of the boot body, the power supply contact is arranged at the upper end opening and the lower end opening of the boot body groove in a relative mode, the power supply roller is arranged at the position, opposite to the power supply groove, of the power supply contact, the actuating electric plug is arranged in a matched mode in the boot body groove in a relative mode with the power supply groove, the actuating electric plug is in linkage with the power supply contact, and when the power supply controller senses that a power taking unit of the material distribution vehicle or the fermented grain vehicle is pressed on the power supply contact, the power supply controller controls the actuating electric plug to be inserted into the power supply groove under the actuation of the braking unit to achieve electric communication.
Preferably, a gravity sensing system or a visual detection system is arranged on the distributing vehicle and used for monitoring the fermented material condition in the hopper of the distributing vehicle box in real time.
A method for uniformly distributing materials comprises the following steps: hoisting the material distributing vehicle with the full-load hopper to one end of the fermentation tank by an automatic hoisting machine; and automatically electrifying, starting material distribution, automatically distributing the materials, changing the groove for material distribution, returning the filler, finishing the material distribution, and automatically returning to finish the material distribution.
An automatic fermentation culture overturning method comprises the following steps: hoisting the fermented grain overturning vehicle to one end of the fermentation tank by an automatic crane; automatically electrifying, starting to turn over the fermented grains, changing the groove to turn over the fermented grains, automatically returning, and finishing the turning over of the fermented grains.
Compared with the prior art, the invention has the beneficial effects that: the modular design of the distribution vehicle, the overturning vehicle and the automatic crane of the system has the advantages that the utilization rate of the automatic electricity taking units is high, the matching degree is high, the fermentation tank is provided with a power supply tank for supplying power, the distribution vehicle is provided with the corresponding automatic electricity taking units, and the controller controls the distribution sliding door to adjust the opening of the sliding door according to the residual quantity, so that uniform and efficient distribution is realized; the material distribution vehicle and the fermented grain overturning vehicle are both provided with self-powered power supplies, and self-powered operation on rails in a factory is realized. The system and the method have the advantages of automation degree, adaptation to the high-efficiency requirements of material distribution and fermented grain overturning, and convenience for popularization and application.
Drawings
FIG. 1 is a schematic diagram of a fermented substance turning and distributing system with a distributing vehicle and a fermented substance turning vehicle arranged on a fermentation tank;
FIG. 2 is a schematic view showing another embodiment of a distribution vehicle being hoisted to a fermentation tank;
FIG. 3 is a schematic structural view of the automatic power-taking unit for cloth in FIG. 2;
FIG. 4 is an enlarged view of the power supply shoe at A in FIG. 1;
FIG. 5 is a top plan view of the vehicle of the embodiment of FIG. 1;
FIG. 6 is an end elevational view of the cloth vehicle of the embodiment of FIG. 1;
fig. 7 is a side view of the fermentation substrate overturning trolley in the embodiment of fig. 1.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1-7, the unstrained spirits turning and distributing system comprises a distributing vehicle 100, an unstrained spirits turning vehicle 200, a plurality of parallel rows of fermentation tanks 300 and an automatic traveling crane (not shown), wherein the distributing vehicle 100 and the unstrained spirits turning vehicle 200 can automatically get electricity to operate on the fermentation tanks 300, the top ends of the distributing vehicle 100 and the unstrained spirits turning vehicle 200 are respectively provided with a bearing hanging frame matched with a hanging tool of the automatic traveling crane, and the hanging tool is automatically jointed with and separated from the bearing hanging frame under the control of a hanging tool controller.
The cloth vehicle 100 comprises a cloth compartment 101, an electric drive transmission unit 102, a plane feeding unit 103, an automatic cloth electricity taking unit 104, a cloth sliding door (105/106/108) and a cloth bearing and hanging frame 107; the cloth automatic electricity taking unit 104 is electrically connected with the electric drive transmission unit 102 and is arranged at one end of the cloth compartment 101; the automatic electricity taking unit 104 is automatically clutched with a power supply unit arranged on the fermentation tank 300 under the control of an electricity taking control system so as to realize automatic electricity taking and power off; the plane feeding unit 103 is arranged on the inner bottom surface of the distribution carriage 101, the distribution sliding door (105/106/108) is arranged close to the plane feeding unit 103, and the opening of the sliding door can be controlled to discharge the fermented grains conveyed by the plane feeding unit 103 to the fermentation tank 300 as required.
The cloth bearing and hanging frame 107 is arranged on the top of the cloth loading box 101. Four corners of the cloth supporting and hanging frame 107 are provided with supporting and hanging holes 1071, and the four supporting and hanging holes 1071 are rectangular holes and are matched with the lock pin heads of the automatic lifting appliance.
In one embodiment, the cloth sliding door includes a front sliding door 105 and a rear sliding door 106, and the front sliding door 105 and the rear sliding door 106 are disposed at both sides of the plane feeding unit 103.
In another embodiment, the cloth sliding door comprises an intermediate sliding door 108, and the intermediate sliding door 108 is arranged below the plane feeding unit 103.
Wherein, the distributing sliding door (105/106/108) adopts but not limited to a chain type plane distributing machine and can transport and convey in one direction or two directions.
Furthermore, the part of the distributing vehicle 100, which is in contact with the raw materials, is made of stainless steel 304, so that the safety and sanitation of food are ensured.
Not shown, a gravity sensing system or a visual detection system is arranged on the distributing vehicle 100 and used for monitoring the fermented material condition in the hopper of the distributing wagon box 101 in real time; the gravity sensing system and/or the visual detection system can be an existing system, and the details are not repeated here.
Referring to fig. 1 and 7, the unstrained spirits turning vehicle 200 comprises an unstrained spirits turning carriage 201, an electrically-driven unstrained spirits turning transmission unit 202, a circulating unstrained spirits turning shovel mechanism 203, an unstrained spirits turning automatic power-taking unit 204 and an unstrained spirits turning supporting and hanging frame 205; the automatic unstrained spirits-turning power-taking unit 204 is electrically connected with the electrically-driven unstrained spirits-turning transmission unit 202 and is arranged at one end of the unstrained spirits-turning carriage 201; the automatic fermented grain overturning power taking unit 204 is automatically clutched with a power supply unit arranged on the fermentation tank 300 under the control of a power taking control system so as to realize automatic power taking and power off; the circulating fermented substance turning shovel mechanism 203 extends from the inside of the fermented substance turning carriage 201 to one end opposite to the electrically-driven fermented substance turning transmission unit 202 and is driven to move by the electrically-driven fermented substance turning transmission unit 202 under the control of a fermented substance turning control system; the fermented substance turning and supporting hanger 205 is arranged at the top of the fermented substance turning carriage 201.
Wherein, fermentation tank guide rails 301 are arranged on the upper parts of the inner sides of the two tank walls of the fermentation tank 300 along the arrangement direction of the fermentation tank 300 for the operation of the material distribution vehicle 100 and the unstrained spirits overturning vehicle 200; a power supply tank 302 is arranged on the upper part of the outer side surface of the tank wall of the fermentation tank 300 along the arrangement direction of the fermentation tank 300 so as to supply power to the distribution vehicle 100 and the fermentation substrate overturning vehicle 200. The power supply slots 302 are preferably 4P rail powered.
Wherein, the fermentation tank 300 is designed to have a length of 10 to 100 meters, preferably 60 meters. The width of the groove is 1-3 m, preferably 1.5 m; the depth of the groove is 0.5-2 m, preferably 0.8 m.
In one embodiment, the fermenter guiding rail 301 is a guiding groove recessed downwards along the inner portion of the top surface of the two tank walls (see fig. 2), and in another embodiment, the fermenter guiding rail 301 is a guiding rail protruding upwards along the inner portion of the top surface of the two tank walls (see fig. 1).
For the automatic electricity taking unit, two groups of modes are included: one part of the modularized electric fermentation substrate is arranged on the distributing vehicle 100 or the fermentation substrate overturning vehicle 200, and the other part of the modularized electric fermentation substrate overturning vehicle is arranged on the power supply groove 302 in a sliding manner.
Free standing: referring to fig. 2 and 3, the automatic cloth power taking unit 104 and the automatic fermented grain overturning power taking unit 204 each include a push rod motor 1041, an electric push rod 1042, an electric shaft joint 1043, a steering shaft 1044, a guide sleeve 1045, a power taking shaft 1046, a combination shaft sleeve 1047, a brush shaft 1048 and a flexible brush 1049, which are connected in sequence in a transmission manner, and bottoms of the push rod motor 1041 and the guide sleeve 1045 are fixed to a power taking bracket 10410; the flexible electric brush 1049 is connected to the tail end of the electric brush shaft 1048, the front end of the electric brush shaft 1048 is vertically connected to the tail end of the electricity taking shaft 1046 through the combination shaft sleeve 1047, the electricity taking shaft 1046 is supported through the guide sleeve 1045, the front end of the electricity taking shaft 1046 is connected with the electric push rod 1042 through an electric shaft joint 1043, the electric shaft joint 1043 can rotate around the shaft center and can also move along the shaft center under the pushing of the electric push rod 1042, and the steering shaft 1044 is arranged at the front end of the electricity taking shaft 1046; when electricity is needed, the electricity-taking control unit controls the electricity-taking shaft 1046 to stretch and rotate to the length and the angle of electricity-taking needed, so that the flexible electric brush 1049 is clamped into the electricity-taking groove 302.
Specifically, only one steering shaft 1044 is fixed to the power take-off shaft 1046. The guide sleeve 1045 is independent, the front end of the guide sleeve 1045 is provided with a straight groove with a notch, and the rear end is provided with a curved groove.
The electric push rod 1042 is connected with the steering shaft 1044 through a movable joint electric shaft joint 1043, and the electric push rod 1042 is driven by a motor to move left and right. When getting electricity, the steering shaft 1044 is at the leftmost end. When the electric brush is required to be separated from the conductor rail, the motor works, the electric push rod 1042 moves rightwards and pushes the whole electricity taking shaft 1046 to move rightwards, and the electric brush is separated from the conductor rail. When the electric pushing rod 1042 continues to move rightwards, the steering shaft 1044 passes through a curved guide groove arranged on the guide sleeve 1045, the steering shaft 1044 moves along the guide groove, and the steering shaft 1044 drives the electricity taking shaft 1046 to rotate anticlockwise, so that the electric brush rotates.
Further, the automatic cloth electricity taking unit 104 can extend upwards, downwards, turn and automatically insert and press to take electricity. The electric shaft connector 1043 can drive the electricity taking shaft 1046 to rotate at 180 degrees, preferably 150 degrees, so as to facilitate the adjustment and alignment of the flexible electric brush.
And (3) block type: see fig. 1, 4-7.
A part of: a power supply boot 303 capable of sliding along the power supply slot 302 is integrally arranged on the power supply slot 302, the power supply boot 303 includes a boot body 3031, a power supply contact 3032, a power supply roller 3033, and an actuating electrical plug 3034, wherein the power supply contact 3032 is vertically arranged on the top surface of the boot body 3031, a shoe body groove 3035 matched with the power supply groove 302 is arranged at one side of the shoe body 3031 close to the fermentation tank 300, the power supply contact 3032 is provided with the power supply roller 3033 at the upper and lower inner ports of the shoe body groove 3035 oppositely, an actuating electrical plug 3034 is arranged in the shoe body groove 3035 opposite to the power supply groove 302 in a matching way, the actuating electrical plug 3034 is arranged in linkage with the power supply contact 3032, when the power supply controller senses that the power taking unit of the material distribution vehicle 100 or the fermented substance overturning vehicle 200 is pressed on the power supply contact 3032, the power supply controller controls the actuating electrical plug 3034 to be inserted into the power supply slot 302 for electrical communication under the actuation of the brake unit.
The other part is as follows: the automatic cloth power taking unit 104 and the automatic fermented substance turning power taking unit 204 both comprise a power supply angle connector 10411, an upper adapter 10412, an elastic piece 10413, a power taking wire 10414, a power taking device 10415 and a lower power taking seat 10416, the upper end of the upper adapter 10412 is connected to the outer side wall of the cloth vehicle 100 or the fermented substance turning vehicle 200 through the power supply angle connector 10411, the upper end of the lower power taking seat 10416 is connected to the lower end of the upper adapter 10412 through the elastic piece 10413, the lower surface of the power taking device 10415 is fixed to the upper surface of the lower power taking seat 10416, the lower surface of the lower power taking seat 10416 comprises a power taking pressure connector matched with the power supply contact 3032, and the power taking wire 10414 supplies power to the cloth vehicle 100 or the fermented substance turning vehicle 200 after penetrating through the upper adapter 10412 from the upper end of the power taking device 10415.
Further, the electric driving transmission unit 102 of the feeding vehicle 100 and the electric driving unstrained spirits turning transmission unit 202 of the unstrained spirits turning vehicle 200 are both provided with a replaceable self-powered power supply 500 for the controllable automatic connection of the feeding vehicle 100 and the unstrained spirits turning vehicle 200 after leaving the fermentation tank 300 to run along the factory track.
In addition, the material distribution vehicle 100 provides a uniform material distribution method, and the method comprises the following steps: the hopper-loaded distribution vehicle 100 is hung to one end of the fermentation tank 300 by an automatic traveling crane.
The automatic power connection is performed, and the automatic cloth power taking unit 104 automatically connects power from the power supply tank 302 of the fermentation tank 300.
After the distribution is started, the electric drive transmission unit 102 and the plane feeding unit 103 of the distributing vehicle 100 are automatically, remotely or manually triggered after being electrified, and the fermented grains are controlled to fall from the distributing sliding door (105/106/108).
The distributing vehicle 100 monitors the fermented grains in the hopper through a gravity sensing system or a visual detection system, and adjusts the opening of the distributing moving door (105/106/108) and the driving speed of the electric driving unit 102 in real time to realize uniform distribution.
And (3) groove changing and material distributing, namely after the material distribution of one fermentation tank 300 is finished, automatically hoisting the material distributing vehicle 100 running to the tank end to another fermentation tank 300 needing material distribution, repeating the previous step, and continuing material distribution.
And returning the filler, stopping running when the distribution vehicle 100 detects that no material exists in the hopper, automatically hoisting the distribution vehicle 100 to the in-plant track, connecting the distribution vehicle 100 with the power supply 500, and running to the material preparation workshop along the in-plant track to re-fill the filler.
And (4) finishing material distribution, and repeating the processes until the fermentation tank 300 needing material distribution completely finishes material distribution.
And (4) automatically returning, after the fermentation tanks 300 to be distributed completely complete fermentation substance overturning, automatically hoisting the distribution vehicle 100 to the in-plant track, switching on the distribution vehicle 100 from the power supply 500, and moving to the equipment workshop along the in-plant track to finish distribution.
Aiming at the fermentation culture overturning vehicle 200, an automatic fermentation culture overturning method is provided, and the method comprises the following steps: the koji-overturning vehicle 200 is hung to one end of the fermentation tank 300 by an automatic crane.
The automatic power connection is carried out, and the automatic overturning mash power taking unit 204 automatically connects power from the power supply tank 302 of the fermentation tank 300.
Starting the fermented grains, automatically, remotely or manually triggering the electrically-driven fermented grain overturning transmission unit 202 of the fermented grain overturning vehicle 200 after being electrified, driving the circulating fermented grain overturning shovel mechanism 203 to stir the fermented grains in the fermentation tank 300, controlling the advancing speed of the fermented grain overturning vehicle 200, and realizing full fermented grain overturning according to the characteristics of different fermented grains.
And (3) changing the tanks and turning the fermented grains, automatically hoisting the fermented grain turning vehicle 200 running to the tank end to another required fermentation tank 300 after the fermented grains in one fermentation tank 300 are turned, repeating the previous step, and continuing to turn the fermented grains.
And (3) automatically returning, after all fermentation tanks 300 needing to be turned over finish the fermentation, automatically hoisting the fermentation substance turning vehicle 200 to the in-plant track, switching on the self-contained power supply 500 by the fermentation substance turning vehicle 200, moving to an equipment workshop along the in-plant track, and finishing the fermentation substance turning.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a unstrained spirits cloth system turns over, includes cloth car (100), turns over unstrained spirits car (200), parallel multirow fermentation vat (300) and automatic line hang which characterized in that: the fermentation culture substance distributing vehicle (100) and the fermentation culture substance turning vehicle (200) can automatically get electricity to run on the fermentation tank (300), the top ends of the fermentation culture substance distributing vehicle (100) and the fermentation culture substance turning vehicle (200) are respectively provided with a bearing hanging frame matched with the automatic hanging hanger, and the hanging hangers are automatically jointed with and separated from the bearing hanging frame under the control of the hanging hanger controller.
2. The fermented substance distribution system according to claim 1, wherein: the cloth vehicle (100) comprises a cloth compartment (101), an electric drive transmission unit (102), a plane feeding unit (103), an automatic cloth power taking unit (104), a cloth sliding door (105/106/108) and a cloth bearing and hanging frame (107); the cloth automatic electricity taking unit (104) is electrically connected with the electric drive transmission unit (102) and is arranged at one end of the cloth carriage (101); the automatic electricity taking unit (104) is automatically clutched with a power supply unit arranged on the fermentation tank (300) under the control of an electricity taking control system so as to realize automatic electricity taking and power off; the plane feeding unit (103) is arranged on the inner bottom surface of the distributing wagon box (101), the distributing sliding door (105/106/108) is arranged close to the plane feeding unit (103), and can control the opening of the sliding door to discharge the fermented grains conveyed by the plane feeding unit (103) to the fermentation tank (300) as required; the cloth bearing and hanging frame (107) is arranged at the top of the cloth carriage (101);
the unstrained spirits turning vehicle (200) comprises an unstrained spirits turning vehicle box (201), an electric-driven unstrained spirits turning transmission unit (202), a circulating unstrained spirits turning shovel mechanism (203), an unstrained spirits turning automatic electricity taking unit (204) and an unstrained spirits turning supporting and hanging frame (205); the automatic unstrained spirits turning power taking unit (204) is electrically connected with the electrically-driven unstrained spirits turning transmission unit (202) and is arranged at one end of the unstrained spirits turning carriage (201); the automatic fermented grain turning power-taking unit (204) is automatically clutched with a power supply unit arranged on the fermentation tank (300) under the control of a power-taking control system so as to realize automatic power taking and power off; the circulating fermented substance turning shovel mechanism (203) extends from the inside of the fermented substance turning carriage (201) to one end opposite to the electrically-driven fermented substance turning transmission unit (202), and is driven to move by the electrically-driven fermented substance turning transmission unit (202) under the control of a fermented substance turning control system; the fermented substance turning and hanging bracket (205) is arranged at the top of the fermented substance turning carriage (201);
fermentation tank guide rails (301) are arranged on the upper parts of the inner side surfaces of the two tank walls of the fermentation tank (300) along the arrangement direction of the fermentation tank (300) and are used for the operation of the material distribution vehicle (100) and the unstrained spirits turning vehicle (200); and a power supply groove (302) is arranged at the upper part of the outer side surface of the wall of the fermentation tank (300) along the arrangement direction of the fermentation tank (300) so as to supply power to the material distribution vehicle (100) and the fermented grain overturning vehicle (200).
3. The fermented substance distribution system according to claim 2, wherein: the power supply boot (303) which can slide along the power supply groove (302) is arranged on the power supply groove (302) in an integrated mode, the power supply boot (303) comprises a boot body (3031), power supply contacts (3032), a power supply roller (3033) and an actuating electric plug (3034), wherein the power supply contacts (3032) are arranged on the top surface of the boot body (3031) in a vertical mode, a boot body groove (3035) matched with the power supply groove (302) is formed in one side, close to the fermentation tank (300), of the boot body (3031), the power supply rollers (3033) are arranged on the upper end opening and the lower end opening of the boot body groove (3032) in an opposite mode, an actuating electric plug (3034) is arranged in the boot body groove (3035) in a matching mode and opposite to the power supply groove (302), the actuating electric plug (3034) is arranged in a linkage with the power supply contacts (3032), and when the power supply controller senses that a power supply pressing unit of the skip car (100) or the unstrained spirits car (200) is arranged on the power supply contacts (3032), the power supply controller controls the actuating electric plug (3034) to be inserted into the power supply groove (302) under the actuation of the brake unit to realize electric communication.
4. The fermented substance distribution system according to claim 3, wherein: four corners of the cloth bearing hanger (107) and the fermented grain bearing hanger (205) are provided with bearing holes (1071), and the four bearing holes (1071) are rectangular holes and are matched with the lifting appliance lock pin head of the automatic crane.
5. A fermented substance distribution system according to any one of claims 1 to 4, wherein: and a gravity sensing system or a visual detection system is arranged on the material distribution vehicle (100) and is used for monitoring the fermented material condition in the hopper of the material distribution vehicle box (101) in real time.
6. The fermented substance distribution system according to claim 2, wherein: the automatic cloth power taking unit (104) and the automatic fermented grain overturning power taking unit (204) respectively comprise a push rod motor (1041), an electric push rod (1042), an electric shaft joint (1043), a steering shaft (1044), a guide sleeve (1045), a power taking shaft (1046), a combination shaft sleeve (1047), a brush shaft (1048) and a flexible brush (1049) which are in transmission connection in sequence, and the bottoms of the push rod motor (1041) and the guide sleeve (1045) are fixed on a power taking bracket (10410); the flexible electric brush (1049) is connected to the tail end of the electric brush shaft (1048), the front end of the electric brush shaft (1048) is vertically connected to the tail end of the electricity taking shaft (1046) through the combination shaft sleeve (1047), the electricity taking shaft (1046) is supported through the guide sleeve (1045), the front end of the electricity taking shaft (1046) is connected with the electric push rod (1042) through an electric shaft joint (1043), the electric shaft joint (1043) can rotate around the shaft center and can also move along the shaft center under the pushing of the electric push rod (1042), and the steering shaft (1044) is arranged at the front end of the electricity taking shaft (1046); when electricity is needed to be taken, the electricity taking control unit controls the electricity taking shaft (1046) to stretch and rotate to the length and the angle of electricity taking needed, and therefore the flexible electric brush (1049) is clamped into the electricity supplying groove (302).
7. The fermented substance distribution system according to claim 3, wherein: the automatic material-taking unit (104) and the automatic unstrained spirits-turning power-taking unit (204) both comprise power supply angle connectors (10411), upper transfer seats (10412), elastic pieces (10413), power-taking wires (10414), power-taking devices (10415) and lower power-taking seats (10416), the upper end of the upper connecting seat (10412) is connected to the outer side wall of the material distribution vehicle (100) or the unstrained spirits turning vehicle (200) through the power supply angle connector (10411), the upper end of the lower electricity taking seat (10416) is connected to the lower end of the upper connecting seat (10412) through the elastic piece (10413), the lower surface of the electricity taking device (10415) is fixed to the upper surface of the lower electricity taking seat (10416), the lower surface of the lower socket (10416) comprises a power take-off clamp matched with the power supply contact (3032), the power supply is supplied to the material distribution vehicle (100) or the fermented substance overturning vehicle (200) after the power taking wire (10414) penetrates through the upper transfer seat (10412) from the upper end of the power taking device (10415).
8. The fermented substance distribution system according to claim 2, wherein: the electric driving transmission unit (102) of the distributing vehicle (100) and the electric driving unstrained spirits turning transmission unit (202) of the unstrained spirits turning vehicle (200) are both provided with a replaceable self-contained power supply (500) for the controllable automatic connection power taking along the factory track to run after the distributing vehicle (100) and the unstrained spirits turning vehicle (200) leave the fermentation tank (300).
9. A method for uniformly distributing materials is characterized by comprising the following steps: the distributing vehicle (100) with the full loading hopper is hung to one end of the fermentation tank (300) through an automatic traveling crane;
the automatic power connection is carried out, and the automatic cloth power taking unit (104) automatically connects power from a power supply groove (302) of the fermentation tank (300);
starting material distribution, automatically, remotely or manually triggering an electric drive transmission unit (102) and a plane feeding unit (103) of a material distribution vehicle (100) after the electric drive transmission unit is connected with electricity, and controlling fermented material to fall from a material distribution sliding door (105/106/108);
the distributing vehicle (100) monitors the fermented grains in the hopper through a gravity sensing system or a visual detection system, and adjusts the opening of the distributing sliding door (105/106/108) and the driving speed of the electric drive transmission unit (102) in real time to realize uniform distribution;
the fermentation tanks are changed for material distribution, when the material distribution of one fermentation tank (300) is finished, the material distribution vehicle (100) running to the tank end is automatically hung to another fermentation tank (300) needing material distribution, the previous step is repeated, and the material distribution is continued;
returning the filler, stopping running when the distribution vehicle (100) detects that no material exists in the hopper, automatically hoisting the distribution vehicle (100) to the in-plant track, connecting the distribution vehicle (100) with a self-contained power supply (500), and running to the material preparation workshop along the in-plant track to re-fill the filler;
finishing material distribution, and repeating the process until the fermentation tank (300) needing material distribution completely finishes material distribution;
and (3) automatically returning, after the fermentation tanks (300) to be distributed completely turn over the fermented grains, automatically hoisting the distribution vehicle (100) to the in-plant track, connecting the distribution vehicle (100) with a self-contained power supply (500), moving to the equipment workshop along the in-plant track, and finishing distribution.
10. An automatic fermentation culture overturning method is characterized by comprising the following steps: hoisting the fermented grain overturning vehicle (200) to one end of the fermentation tank (300) by an automatic hoisting crane;
automatically powering on, wherein the automatic unstrained spirits overturning and power taking unit (204) automatically powers on a power supply tank (302) of the fermentation tank (300);
starting fermented grains, automatically, remotely or manually triggering an electrically-driven fermented grain overturning transmission unit (202) of the fermented grain overturning vehicle (200) after power connection, driving a circulating fermented grain overturning shovel mechanism (203) to stir fermented grains in the fermentation tank (300), controlling the advancing speed of the fermented grain overturning vehicle (200), and realizing full fermented grain overturning according to different fermented grain characteristics;
the fermentation substrate is changed, when the fermentation substrate is turned over in one fermentation tank (300), the fermentation substrate turning vehicle (200) which runs to the tank end is automatically hung to another required fermentation tank (300), the previous step is repeated, and the fermentation substrate is turned over continuously;
and (3) automatically returning, after all fermentation tanks (300) needing to be turned over are turned over, automatically hoisting the fermentation substance turning vehicle (200) to an in-plant track, switching on the self-contained power supply (500) by the fermentation substance turning vehicle (200), moving to an equipment workshop along the in-plant track, and finishing the fermentation substance turning.
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| CN202011045623.2A CN114317196A (en) | 2020-09-29 | 2020-09-29 | Fermented grain overturning and distributing system, uniform distributing method and automatic fermented grain overturning method |
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| CN202011045623.2A CN114317196A (en) | 2020-09-29 | 2020-09-29 | Fermented grain overturning and distributing system, uniform distributing method and automatic fermented grain overturning method |
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| CN201997536U (en) * | 2010-12-29 | 2011-10-05 | 崔维 | Integration device for oxygen-enriched fermentation of solid wastes |
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| CN105539159A (en) * | 2015-12-25 | 2016-05-04 | 山东华铁工矿机车有限公司 | Rail electric locomotive powered up by web rails |
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| CN109370872A (en) * | 2018-12-12 | 2019-02-22 | 江苏恒顺醋业股份有限公司 | A kind of more pond transitions are intelligent to turn over unstrained spirits device |
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2020
- 2020-09-29 CN CN202011045623.2A patent/CN114317196A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201997536U (en) * | 2010-12-29 | 2011-10-05 | 崔维 | Integration device for oxygen-enriched fermentation of solid wastes |
| CN104810896A (en) * | 2015-05-12 | 2015-07-29 | 山东康威通信技术股份有限公司 | Device and method for automatically charging inspection robot of power tunnel |
| CN105539159A (en) * | 2015-12-25 | 2016-05-04 | 山东华铁工矿机车有限公司 | Rail electric locomotive powered up by web rails |
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