CN105058679A - Production line for polyurethane composite heat insulation plate with double hard-face panels - Google Patents
Production line for polyurethane composite heat insulation plate with double hard-face panels Download PDFInfo
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- CN105058679A CN105058679A CN201510511250.6A CN201510511250A CN105058679A CN 105058679 A CN105058679 A CN 105058679A CN 201510511250 A CN201510511250 A CN 201510511250A CN 105058679 A CN105058679 A CN 105058679A
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Abstract
The invention discloses a production line for a polyurethane composite heat insulation plate with double hard-face panels. The production line comprises panel feeding mechanisms, panel conveying mechanisms and a coating mechanism. The feeding mechanisms comprise an upper-layer panel feeding mechanism and a lower-layer panel feeding mechanism. The panel conveying mechanisms comprise an upper-layer panel conveying mechanism and a lower-layer panel conveying mechanism, heating mechanisms are arranged on the upper-layer panel conveying mechanism and the lower-layer panel conveying mechanism respectively, and an included angle smaller than 45 degrees is formed by the upper-layer panel conveying mechanism and the lower-layer panel conveying mechanism. The problem that an upper-layer composite plate and a lower-layer composite plate are hard to feed in the production process of the double-hard-face polyurethane composite heat insulation plate is effectively solved, continuous transfer work of the panels is achieved, and production efficiency is greatly improved. Meanwhile, before polyurethane foam materials are smeared, a plate bridge is preheated, and the reliability of compounding and bonding of the panels is effectively guaranteed; the production quality of the double-hard-face polyurethane composite heat insulation plate is greatly improved, and the quality is more stable.
Description
Technical field
The invention belongs to Composite insulation board production line technical field, particularly relate to a kind of two stiff dough sheet material polyurethane composite heat-conservation board production line.
Background technology
Along with heat insulating energy saving material is applied more and more widely in building trade, two stiff dough sheet material polyurethane composite heat-conservation board, with the performance of its brilliance, obtains the very big accreditation in market, its bending resistance load is extremely strong, impact resistance is good, and compound sticking performance is good, and waterproof fireproofing.Market prospects are extensive, but because current tinuous production can only be applicable to the metal coiled material of stiff dough or the sheet material of one side, be difficult to realize effective continuous prodution for two-sided composite hard sheet material, its production efficiency is low, be difficult to the demand meeting market, supply falls short of demand.
Referring to such as Fig. 1, as by the artificial mode of production being: first, being lifted by people's spanner is placed on conveyer belt a by lower plywood, on lower plywood, applying polyurethane foam material through mobile shower nozzle b, then, then being coated with on the lower plywood of polyurethane foam material by manually top plate being placed on, tracked machine is entered again by conveyer belt a, send into tracked machine post-foaming, then pressurize, sizing.Its weak point is: 1) laminate material loading is slow, is difficult to realize continuous seepage; 2) easily cause between upper and lower laminate and misplace, manual operation is not easy to align, take a lot of work, time-consuming, effort, difficult quality control, percent defective is high, greatly have impact on overall performance and the production cost of sheet material.Also have the method adopting traditional artificial mold pressing, but its production efficiency is extremely low, cost is high, and quality is unstable, is more difficult to meet the need of market.
Summary of the invention
The object of the invention is for above-mentioned the deficiencies in the prior art, there is provided a kind of easy and simple to handle, material loading is convenient, fast efficient, save time, laborsaving, can effectively realize continuous seepage operation, and effective guarantee laminate bonding two stiff dough sheet material polyurethane composite heat-conservation board production lines reliable and stable with polyurethane foam material.
The technical scheme adopted for realizing object of the present invention is: this production line comprises sheet material feed mechanism, sheet material conveying mechanism and coating mechanism, described feed mechanism comprises top plate feed mechanism and lower plywood feed mechanism, described sheet material conveying mechanism comprises top plate conveying mechanism, lower plywood conveying mechanism and for driving the actuating unit of upper and lower laminate conveying mechanism, described top plate conveying mechanism and lower plywood conveying mechanism are respectively arranged with heating arrangements, and top plate conveying mechanism and lower plywood conveying mechanism are arranged in the angle being less than 45 °.
Preferably, the angle of top plate conveying mechanism and lower plywood conveying mechanism better effects if when 5-30 °.
Described top plate feed mechanism and lower plywood feed mechanism include a cross slide way, and guide rail is provided with along the reciprocating walking mechanism of guide rail, walking mechanism is connected with sucker dolly by lifting motor and rope.
One end of described sucker dolly is provided with control handle, and control handle is provided with controller.
Described top plate conveying mechanism and lower plywood conveying mechanism include conveyer belt or live roller, the limited roller being arranged on described conveyer belt or live roller both sides and the pressure roller be arranged on above conveyer belt or live roller.
Described top plate conveying mechanism also includes sliding rail, and sliding rail both sides are provided with limited roller.
Described heating arrangements comprises top plate heating arrangements and lower plywood heating arrangements, and top plate heating arrangements is arranged on the below of top plate conveying mechanism, and lower plywood heating arrangements is arranged on the top of lower plywood conveying mechanism.
Described heating arrangements is somely be arranged side by side electrothermic lamp tube.
The side of this production line is provided with stand, stand is provided with the job platform across top plate conveying mechanism.
The invention has the beneficial effects as follows:
1) sheet material material loading save time, laborsaving, operating personnel only needs operation control and sucker dolly, namely realize upper sheet material material loading by sucker dolly, and material loading while have effectively achieved upper and lower laminate, operating efficiency is high.
2) in the process transmitted on the conveyor by sheet material, upper and lower laminate is heated, effectively can realize polyurethane foam material covers under pressure in coating and top plate, polyurethane foam material and levels plate faying face place form good bubbling efficiency, polyurethane foam material are formed solid and reliable bonding with the combination of upper and lower laminate.
3) by arranging limited roller in conveyer belt both sides, can effectively prevent sheet material from offseting, ensureing that sheet material is uniformly to front transfer; Pressure roller is set above conveyer belt, effectively improves the pressure of sheet material and conveyer belt, increase frictional force therebetween, make follow-up sheet material form powerful impetus to front sheet material, and make sheet material connect propelling one by one, realize continuous seepage operation.
4) of the present invention pair of stiff dough sheet material polyurethane composite heat-conservation board production line, efficiently solve in two stiff dough polyurethane composite heat-conservation board production process, the problem of levels composite plate material loading difficulty, and achieve the continuous transmission operation of sheet material, drastically increase production efficiency, simultaneously, by before coating polyurethane foam material, preheating is carried out to slab bridge, effectively ensure the reliability of sheet material compound sticking, promote and improve the quality of production of two stiff dough polyurethane composite heat-conservation board, and make its quality more stable, save overall working time, reduce labour intensity, significantly reduce production cost.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is the structural representation of conventional production methods;
Fig. 2 is structural representation of the present invention.
Detailed description of the invention
As shown in Figure 2: of the present invention pair of stiff dough sheet material polyurethane composite heat-conservation board production line, comprise sheet material feed mechanism, sheet material conveying mechanism and coating mechanism 15, coating mechanism 15 is the mobile shower nozzle along material transport mechanism structure throughput direction traverse motion, described feed mechanism comprises top plate feed mechanism and lower plywood feed mechanism, described top plate feed mechanism and lower plywood feed mechanism include a cross slide way 1, the direction of guide rail 1 intersects on locus with the direction of transfer of sheet material conveying mechanism or vertical, guide rail 1 is provided with along the reciprocating walking mechanism of guide rail 1, walking mechanism can adopt by motor-driven road wheel, or by the slide block of motor and rope traction or sliding sleeve, walking mechanism is connected with sucker dolly 3 by lifting motor 2 and steel wire rope, sucker dolly 3 realizes oscilaltion campaign by lifting motor 2, and realize moving horizontally along guide rail 1 direction by walking mechanism.One end of described sucker dolly 4 is provided with control handle 4, control handle 4 is provided with controller (not shown), pass through operation control, control walking mechanism to realize moving back and forth between sheet material place that sucker dolly 3 stacks on production line side and sheet material conveying mechanism, control the elevating movement that lifting motor 2 realizes sucker dolly 3, the sucker controlled below sucker dolly 3 sucks or puts down sheet material, realizes sheet material to suck from pushing away to put, be promoted on sheet material conveying mechanism.
The side of this production line is provided with stand 5, stand 5 is stacked with sheet material 6, and stand 5 is arranged the job platform 13 across top plate conveying mechanism.Described sheet material conveying mechanism comprises top plate conveying mechanism, lower plywood conveying mechanism and for driving the actuating unit of upper and lower laminate conveying mechanism, top plate conveying mechanism and lower plywood conveying mechanism are arranged in the angle being less than 45 °, preferably, its angle controls at 5-30 °, top plate can be made when leaving top plate conveying mechanism, with the last piece of top plate good contact covering polyurethane foam material, avoid front end downtrend too serious, the polyurethane foam material of coating is damaged.
Described top plate conveying mechanism and lower plywood conveying mechanism are respectively arranged with the heating arrangements 7 be made up of some electrothermic lamp tubes be arranged side by side.Top plate conveying mechanism and lower plywood conveying mechanism include conveyer belt 9, be arranged on the limited roller 8 of described conveyer belt 9 both sides, be arranged on pressure roller 10 above conveyer belt 9, and in order to drive the motor of conveyer belt, wherein, the rearmost end of conveyer belt 9 is used for the position of putting down sheet material from sucker dolly 3, and its both sides have two limited rollers 8 at least respectively and tilt to the outside of conveyer belt; Pressure roller 10 two ends are connected by rotating shaft one end with depression bar 11, the other end of depression bar 11 and stand 5 or job platform 13 hinged, and medium position is connected with elastic telescopicing rod 12, elastic telescopicing rod 12 other end is connected with stand 5 or job platform 13, and pressure roller 10 1 aspect applies pressure by gravity to sheet material, produces pressure on the other hand by elastic telescopicing rod 12, act on sheet material, make sheet material and conveyer belt reliable contacts, advance to promote front sheet material, advance continuously.Conveyer belt in this programme can also replace with live roller, is driven by motor by gears meshing or belt pulley.
Further, described top plate conveying mechanism also includes sliding rail 14, and conveyer belt makes follow-up sheet material form active force propelling, and follow-up sheet material promotes front sheet material and moves forward on sliding rail 14, sliding rail 14 both sides are provided with limited roller 8, prevent sheet material from offseting.
Described heating arrangements 7 comprises top plate heating arrangements and lower plywood heating arrangements, top plate heating arrangements is arranged on the below of sliding rail 14, lower plywood heating arrangements is arranged on the top of lower plywood conveyer belt, respectively preheating is carried out to the lower surface of top plate and the upper surface of lower plywood, make it bonding more firm with the polyurethane foam material of coating.
Sheet material of the present invention adopts calcium silicate board, top plate material loading operating personnel stands on job platform 13, sucker dolly 3 and controller is controlled by operation, calcium silicate board is promoted the blowing plate place being transferred to top plate conveyer belt, lower plywood material loading operating personnel stands in ground and gets final product operation, calcium silicate board is promoted the blowing plate place being transferred to lower plywood conveyer belt.Calcium silicate board advances successively on conveyer belt 9 and sliding rail 14, in the process of passing through heating arrangements 7, calcium silicate board is formed and preheats, then levels calcium silicate board advanced in unison, lower floor's calcium silicate board is when passing through spray body 15 place, spray body 15 is at the upper surface coating polyurethane foam material of lower floor's calcium silicate board, and move on, march to sliding rail 14 bottom time, upper strata calcium silicate board drops down onto the lower floor's calcium silicate board having applied polyurethane foam material, all calcium silicate boards adopt identical standard size, during production, only need the levels calcium silicate board of guarantee first piece of composite insulation boards neatly corresponding, the upper strata calcium silicate board of second piece of composite insulation boards march to sliding rail 14 bottom time, contact with the upper strata calcium silicate board of first piece of composite insulation boards, limit its forward slip, lower floor's calcium silicate board of second piece of composite insulation boards contacts with lower floor's calcium silicate board of first piece of composite insulation boards, formed neatly spacing, levels calcium silicate board advanced in unison, follow-up levels calcium silicate board is also same mechanism, the neat correspondence of follow-up levels calcium silicate board can be realized, thus the continuous high-efficient realizing two stiff dough polyurethane composite heat-conservation board is produced.
Technical scheme of the present invention is not restricted in the scope of embodiment of the present invention.The technology contents of the not detailed description of the present invention is known technology.
Claims (9)
1. a two stiff dough sheet material polyurethane composite heat-conservation board production line, it is characterized in that: this production line comprises sheet material feed mechanism, sheet material conveying mechanism and coating mechanism, described feed mechanism comprises top plate feed mechanism and lower plywood feed mechanism, described sheet material conveying mechanism comprises top plate conveying mechanism, lower plywood conveying mechanism, and for driving, the actuating unit of lower plywood conveying mechanism, described top plate conveying mechanism and lower plywood conveying mechanism are respectively arranged with heating arrangements, and top plate conveying mechanism and lower plywood conveying mechanism are arranged in the angle being less than 45 °.
2. production line as claimed in claim 1, is characterized in that: the angle of described top plate conveying mechanism and lower plywood conveying mechanism is 5-30 °.
3. production line as claimed in claim 1 or 2, it is characterized in that: described top plate feed mechanism and lower plywood feed mechanism include a cross slide way, guide rail is provided with along the reciprocating walking mechanism of guide rail, walking mechanism is connected with sucker dolly by lifting motor and rope.
4. production line as claimed in claim 3, is characterized in that: one end of described sucker dolly is provided with control handle, and control handle is provided with controller.
5. production line as claimed in claim 1 or 2, is characterized in that: described top plate conveying mechanism and lower plywood conveying mechanism include conveyer belt or live roller, the limited roller being arranged on described conveyer belt or live roller both sides and the pressure roller be arranged on above conveyer belt or live roller.
6. production line as claimed in claim 5, is characterized in that: described top plate conveying mechanism also includes sliding rail, and sliding rail both sides are provided with limited roller.
7. production line as claimed in claim 1 or 2, it is characterized in that: described heating arrangements comprises top plate heating arrangements and lower plywood heating arrangements, top plate heating arrangements is arranged on the below of top plate conveying mechanism, and lower plywood heating arrangements is arranged on the top of lower plywood conveying mechanism.
8. production line as claimed in claim 7, is characterized in that: described heating arrangements is somely be arranged side by side electrothermic lamp tube.
9. production line as claimed in claim 1, is characterized in that: the side of this production line is provided with stand, stand is provided with the job platform across top plate conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510511250.6A CN105058679B (en) | 2015-08-20 | 2015-08-20 | Double stiff dough sheet material polyurethane composite heat-conservation board production lines |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510511250.6A CN105058679B (en) | 2015-08-20 | 2015-08-20 | Double stiff dough sheet material polyurethane composite heat-conservation board production lines |
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| CN105058679A true CN105058679A (en) | 2015-11-18 |
| CN105058679B CN105058679B (en) | 2017-12-05 |
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| CN201510511250.6A Active CN105058679B (en) | 2015-08-20 | 2015-08-20 | Double stiff dough sheet material polyurethane composite heat-conservation board production lines |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108995113A (en) * | 2018-04-02 | 2018-12-14 | 沈阳未来新型板材有限公司 | A kind of insulation board process units and method |
| CN110624758A (en) * | 2019-08-18 | 2019-12-31 | 杭州中禄新材料有限公司 | Production process of green environment-friendly waterproof structural plate |
| CN112677279A (en) * | 2021-01-05 | 2021-04-20 | 山东拜尔新材料有限公司 | Automatic production line and process method for composite artificial board |
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| JPH1015972A (en) * | 1996-06-28 | 1998-01-20 | Sekisui Chem Co Ltd | Continuous production of foam |
| CN102259081A (en) * | 2011-06-16 | 2011-11-30 | 青岛莱美特机械有限公司 | Machine for coating side face of plate material |
| CN202116067U (en) * | 2011-05-12 | 2012-01-18 | 河南天丰节能板材科技股份有限公司 | Material feeding device for fast-assembled composite board production line |
| CN203411076U (en) * | 2013-07-04 | 2014-01-29 | 天津市天锻压力机有限公司 | Plate feeding suction cup trolley device of seal head forming equipment |
| CN204311594U (en) * | 2014-11-27 | 2015-05-06 | 徐振飞 | Exempt to tear open and exempt to whitewash composite insulation boards |
| CN205009477U (en) * | 2015-08-20 | 2016-02-03 | 徐振飞 | Two stiff dough panel polyurethane composite insulation board production lines |
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2015
- 2015-08-20 CN CN201510511250.6A patent/CN105058679B/en active Active
Patent Citations (6)
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| JPH1015972A (en) * | 1996-06-28 | 1998-01-20 | Sekisui Chem Co Ltd | Continuous production of foam |
| CN202116067U (en) * | 2011-05-12 | 2012-01-18 | 河南天丰节能板材科技股份有限公司 | Material feeding device for fast-assembled composite board production line |
| CN102259081A (en) * | 2011-06-16 | 2011-11-30 | 青岛莱美特机械有限公司 | Machine for coating side face of plate material |
| CN203411076U (en) * | 2013-07-04 | 2014-01-29 | 天津市天锻压力机有限公司 | Plate feeding suction cup trolley device of seal head forming equipment |
| CN204311594U (en) * | 2014-11-27 | 2015-05-06 | 徐振飞 | Exempt to tear open and exempt to whitewash composite insulation boards |
| CN205009477U (en) * | 2015-08-20 | 2016-02-03 | 徐振飞 | Two stiff dough panel polyurethane composite insulation board production lines |
Non-Patent Citations (1)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108995113A (en) * | 2018-04-02 | 2018-12-14 | 沈阳未来新型板材有限公司 | A kind of insulation board process units and method |
| CN110624758A (en) * | 2019-08-18 | 2019-12-31 | 杭州中禄新材料有限公司 | Production process of green environment-friendly waterproof structural plate |
| CN110624758B (en) * | 2019-08-18 | 2020-12-11 | 泰州远大休闲用品有限公司 | Production process of green environment-friendly waterproof structural plate |
| CN112677279A (en) * | 2021-01-05 | 2021-04-20 | 山东拜尔新材料有限公司 | Automatic production line and process method for composite artificial board |
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| CN105058679B (en) | 2017-12-05 |
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