CN114313458B - Culture dish adds pad equipment and culture dish conveying dress fills up collecting system - Google Patents
Culture dish adds pad equipment and culture dish conveying dress fills up collecting system Download PDFInfo
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- CN114313458B CN114313458B CN202111554517.1A CN202111554517A CN114313458B CN 114313458 B CN114313458 B CN 114313458B CN 202111554517 A CN202111554517 A CN 202111554517A CN 114313458 B CN114313458 B CN 114313458B
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Abstract
The invention discloses culture dish cushion adding equipment and a culture dish conveying, cushion loading and collecting system, relates to the technical field of culture dish processing equipment, and aims to solve the problems that manual cushion adding efficiency is low and culture dish pollution is easily caused. The culture dish gasket device is provided with a gasket station and comprises a first transmission device, a limiting device and a gasket mounting device. The first conveying device is used for conveying the culture dish to the cushioning station. The limiting device is positioned at the padding station and used for stopping and limiting the culture dish at the padding station. The gasket loading device is positioned at the gasket adding station and used for loading the gasket into the culture dish. The culture dish conveying and pad loading collecting system comprises culture dish pad adding equipment and a feeding device, wherein the feeding device is used for providing culture dishes for the culture dish pad adding equipment. The culture dish adds fills up equipment and is used for the automatic culture dish of carrying to in packing the gasket into the culture dish, promoted automatic level, under the condition of practicing thrift human resource input, improve the culture dish and add the efficiency of filling up.
Description
Technical Field
The invention relates to the technical field of culture dish processing equipment, in particular to culture dish pad adding equipment and a culture dish conveying, pad loading and collecting system.
Background
At present, in order to realize the effects of antiskid, drying and the like of a culture dish, a mode of additionally arranging a gasket inside the culture dish is often adopted.
The culture dish is generally repeatedly produced in large scale, and the pollution of the culture dish is avoided as much as possible in the culture dish production process. In the prior art, a manual gasket placing processing mode is often used, so that the culture dish is easily polluted, the quality of the culture dish cannot be guaranteed, and the production efficiency is low. Based on this, an automatic culture dish production and collection device is needed to meet the current production requirements.
Disclosure of Invention
The invention aims to provide culture dish cushion adding equipment which is used for automatically conveying culture dishes and loading gaskets into the culture dishes, improves the automation level and improves the culture dish cushion adding efficiency under the condition of saving human resource input.
In order to achieve the above object, in a first aspect, the present invention provides a culture dish-padding apparatus. The culture dish pad adding equipment is provided with a pad adding station and comprises a first transmission device, a limiting device and a pad loading device. The first conveying device is used for conveying the culture dish to the padding station. The limiting device is positioned at the padding station and used for stopping and limiting the culture dish at the padding station. The gasket loading device is positioned at the gasket adding station and used for loading the gasket into the culture dish.
When the technical scheme is adopted, the culture dish is conveyed to the cushioning station by the first conveying device, and then the culture dish is stopped by the limiting device to be limited at the cushioning station. At the moment, the culture dish is in a relatively static state on the padding station, so that the padding device positioned on the padding station can conveniently load the gasket into the culture dish. Therefore, the culture dish conveying, limiting and cushioning actions are completed by mechanical equipment, manual operation is replaced, the automation level is improved, and the culture dish cushioning efficiency is improved under the condition of saving human resource input.
In a second aspect, the invention further provides a culture dish conveying and packing collection system, which comprises the culture dish packing device provided by the first aspect and a feeding device, wherein the feeding device is arranged upstream of the culture dish packing device and is used for supplying culture dishes to the culture dish packing device.
The beneficial effects of the culture dish transferring, cushioning and collecting system provided by the second aspect are the same as the beneficial effects of the culture dish cushioning and collecting system described in the first aspect, and are not repeated herein.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a first schematic view of a structure of a petri dish cushion-adding device according to an embodiment of the invention;
FIG. 2 is a second schematic structural diagram of a petri dish cushion-adding device according to an embodiment of the invention;
FIG. 3 is a schematic diagram of a position relationship of the first transmission device, the limiting device, the cushion mounting device and the fourth driving mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a position relationship between a position limiting device and a cushioning device according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of a cushion mounting apparatus according to an embodiment of the present invention;
fig. 6 is a schematic positional relationship diagram of the manipulator, the second driving mechanism, and the second frame according to the embodiment of the present invention;
fig. 7 is a schematic structural diagram of a framing device according to an embodiment of the present invention.
Reference numerals:
11-first conveying means, 111-conveyor belt, 112-dividing plate,
113-a first support bar, 114-a first support frame, 12-a limiting device,
121-a first limiting mechanism, 1211-a third lifting cylinder, 1212-a fourth frame,
1213-a first limit bracket, 122-a second limit mechanism, 1221-a fourth lift cylinder,
1222 a fifth frame, 1223 a second limit frame, 123 a third limit mechanism,
1231-a fifth lifting cylinder, 1232-a sixth frame, 1233-a third limiting frame,
1242-a second lifting cylinder, 1243-a second supporting rod, 1244-a third frame, 1245-a spring,
13-cushion mounting device, 131-first frame, 132-cushion storage mechanism, 1321-positioning column,
1322, an inductor, 133, a gasket adsorption mechanism, 1331, a suction nozzle, 1332, a connecting plate,
134-a first driving mechanism, 1341-a first lift cylinder, 1342-a lift plate, 1343-a first rotating motor,
135-second guide bar, 14-first rail, 15-transfer mechanism, 151-second frame,
152-second rotating motor, 153-gear, 154-rack, 16-second driving mechanism,
17-a robot, 171-a carriage, 172-a first guide bar, 173-a first power cylinder,
174-clamping jaws, 175-guide cylinders, 18-framing device, 181-collection frame,
182-a jacking post, 183-a third driving mechanism, 184-a support plate, 185-a positioning unit,
1851-second power cylinder, 1852-positioning block, 1853-top plate, 1854-third guide bar,
191 a third support frame, 20 a feeding device, 201 a fourth driving mechanism,
202-cap arranging machine, 203-feeding track.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. The meaning of "a number" is one or more unless specifically limited otherwise.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As shown in fig. 1, 2 and 3, the culture dish padding apparatus provided by the embodiment of the invention is provided with a padding station, which includes a first conveying device 11, a limiting device 12 and a padding device 13. The first transport device 11 is used to transport the culture dish to the padding station. The limiting device 12 is located at the cushioning station and used for blocking and limiting the culture dish at the cushioning station. A gasket loading device 13 is located at the gasket station for loading the gasket into the culture dish. The first conveying device 11 conveys the culture dish to the padding station, and then the culture dish is blocked and limited at the padding station by the limiting device 12. At this point, the culture dish is in a relatively stationary state at the padding station, facilitating the filling of the gasket into the culture dish by the filling device 13 located at the padding station. Therefore, the culture dish conveying and the cushion adding action are completed by mechanical equipment, manual operation is replaced, the automation level is improved, and the culture dish cushion adding efficiency is improved under the condition of saving human resource investment.
As a possible implementation, the first conveying device 11 includes a conveying belt 111 and a plurality of runners, wherein the conveying belt 111 may be a rubber belt. The culture dish is placed on the surface of the conveyer belt 111, and when the conveyer belt 111 runs, the culture dish is driven to move by virtue of friction force, and the culture dish received from the feeding rail 203 is conveyed to the padding station. During specific implementation, in order to improve production efficiency and fully and reasonably utilize equipment resources, a plurality of rows of culture dishes can be placed along the width direction of the conveying belt 111, so that the conveying belt 111 conveys the plurality of rows of culture dishes simultaneously. According to the size of the outer diameter of the culture dish, a plurality of partition plates 112 arranged in parallel are arranged above the conveying belt 111 along the width direction of the conveying belt 111, a branch channel is formed between two adjacent partition plates 112, and a plurality of branch channels are formed by the plurality of partition plates 112. The plurality of sub-runners are erected above the conveying belt 111 side by side and are parallel to the conveying direction of the conveying belt 111, the sub-runners are located at the upstream of the limiting device 12, and the sub-runners are used for conveying the culture dishes side by side along the width of the conveying belt 111. The number of the branch channels may be three, four, five or more, which is only illustrative and not particularly limited, and is subject to actual conditions. In the embodiment provided by the invention, the number of the sub-runners is six. The distance between two adjacent partition plates 112, that is, the width of the branch channel, needs to be set according to the outer diameter of the culture dish to be transported, and is not particularly limited herein. But is slightly larger than the outer diameter of the culture dish so that the conveyer belt 111 can normally convey the culture dish.
Referring to fig. 1, 2 and 3, in order to facilitate the operator to observe the operation of the culture dish padding apparatus and to facilitate the operator to perform maintenance when necessary, the conveyor belt 111 is disposed on the first support frame 114, and the height of the first support frame 114 is set according to a conventional height for the operator to perform operation, and is not particularly limited herein. Similarly, the position limiting device 12 and the cushion mounting device 13 are both fastened to the first support frame 114. In addition, a plurality of first support rods 113 are further disposed on the top of the first support frame 114 and above the conveyor belt 111, and the plurality of first support rods 113 are disposed at intervals along the length direction of the conveyor belt 111. The isolation plate 112 is fastened on the first support rod 113, the isolation plate 112 is located between the first support rod 113 and the conveyor belt 111, and a gap is formed between the isolation plate 112 and the conveyor belt 111, so that friction force generated by contact between the isolation plate 112 and the conveyor belt 111 is avoided, the operation of the conveyor belt 111 is prevented, and the service life of the conveyor belt 111 is shortened. The first support rods 113 not only provide stable support force for the partition plate 112, but also enhance the structural firmness of the first support frames 114, thereby prolonging the service life of the device.
In one possible implementation, the pad loading device 13 includes a first frame 131, a pad storage mechanism 132, a pad suction mechanism 133, and a first driving mechanism 134. The first frame 131 is disposed at the padding station, and the gasket storage mechanism 132 is disposed at the first frame 131 for storing gaskets. The pad suction mechanism 133 is located below the pad storage mechanism 132, and is configured to suck and remove the pad on the pad storage mechanism 132 and release the pad. The first driving mechanism 134 is disposed on the first frame 131, is in transmission connection with the gasket adsorbing mechanism 133, and is configured to drive the gasket adsorbing mechanism 133 to lift and turn, so that the gasket is loaded into the culture dish from top to bottom.
Referring to fig. 1 to 5, a pad storage mechanism 132 is provided on the top of the first frame 131, and a pad suction mechanism 133 is located below the pad storage mechanism 132. The first frame 131 is in a door-shaped structure and provides a receiving space for the pad adsorption mechanism 133. The lower end of the first frame 131 is fixedly connected to the first supporting frame 114, and it should be noted that the fastening connection described herein is various, for example, welding, screwing, and the like, which is only for illustration and is not limited in particular. The material and size of the first frame 131 are determined according to the actual situation, and are not limited specifically herein, so as to provide a strong and stable supporting force for the pad storage mechanism 132, the pad suction mechanism 133 and the first driving mechanism 134, and to realize the function of the pad loading device.
As an optional mode, the first driving mechanism 134 includes a first lifting cylinder 1341, a lifting plate 1342 and a first rotating motor 1343, wherein a cylinder body of the first lifting cylinder 1341 is tightly fixed to the first frame 131, the lifting plate 1342 is tightly fixed to a lifting end of the first lifting cylinder 1341, and the lifting end of the first lifting cylinder 1341 drives the lifting plate 1342 to lift synchronously when lifting. The pad adsorption mechanism 133 is connected to the lifting plate 1342 in an inverted manner, the first rotating motor 1343 is disposed on the lifting plate 1342, and the first rotating motor 1343, the pad adsorption mechanism 133, the lifting plate 1342 and the lifting end of the first lifting cylinder 1341 are lifted synchronously. The rotating shaft of the first rotating motor 1343 is connected to the pad adsorbing mechanism 133 for driving the pad adsorbing mechanism 133 to turn around the horizontal axis.
The first lifting cylinder 1341 can be a hydraulic cylinder or a pneumatic cylinder, the hydraulic cylinder and the pneumatic cylinder are simple in structure and reliable in operation, the hydraulic cylinder and the pneumatic cylinder can drive the lifting plate 1342 to do reciprocating linear motion up and down, and a speed reducing device can be omitted when the hydraulic cylinder and the pneumatic cylinder do reciprocating motion, and the first lifting cylinder is stable in motion without transmission gaps. The material and size of the elevating plate 1342 are set according to actual conditions, and are not particularly limited herein. In the embodiment of the present invention, as shown in fig. 5, the lifting plate 1342 has a U-shaped structure, and the opening direction of the lifting plate 1342 is the same as the conveying direction of the conveying belt 111. In order to enhance the stability of the up-and-down movement of the lifting plate 1342, a second guide rod 135 is further fastened to the first frame 131, and the length extending direction of the second guide rod 135 is parallel to the vertical direction. The second guide rod 135 passes through the closed end of the lifting plate 1342, the second guide rod 135 is slidably connected to the lifting plate 1342, and the lifting end of the first lifting cylinder 1341 drives the lifting plate 1342 to lift along the second guide rod 135. The number of the second guide bars 135 may be plural, and the plural second guide bars 135 are arranged in parallel to each other to enhance the stability of the elevating movement of the elevating plate 1342. The adsorption mechanism comprises a connecting plate 1332 and a suction nozzle 1331, the connecting plate 1332 is rotatably arranged in an opening of the U-shaped lifting plate 1342, and one end of the connecting plate 1332 is connected with an output shaft of the first rotating motor 1343. When the output shaft of the first rotating motor 1343 rotates, the connecting plate 1332 is rotated. A suction nozzle 1331 is provided at one side of the connection plate 1332, and a negative pressure is generated at the suction nozzle 1331 for sucking the gasket. It should be noted that the opening of the connection plate 1332 is sized to allow the gasket suction mechanism 133 to turn around the central axis of the connection plate 1332.
In specific implementation, the lifting end of the first lifting cylinder 1341 drives the lifting plate 1342 to ascend, the connecting plate 1332 and the suction nozzle 1331 ascend synchronously, and a negative pressure is generated at the suction nozzle 1331 located above the connecting plate 1332 for sucking and removing the gasket located at the lowest position on the gasket storage mechanism 132. The lifting end of the first lifting cylinder 1341 drives the lifting plate 1342 to descend, and after reaching a certain height, the first rotating motor 1343 drives the connecting plate 1332 to turn over 180 °, and at this time, the suction nozzle 1331 originally located above the connecting plate 1332 turns over to a side close to the culture dish. The lifting end of the first lifting cylinder 1341 drives the lifting plate 1342 to continuously descend until the suction nozzle 1331 contacts with the culture dish, positive pressure is generated at the suction nozzle 1331, the suction nozzle 1331 and the gasket are desorbed, and the adsorbed gasket is loaded into the culture dish. After the culture dish is filled with the pads, the lifting end of the first lifting cylinder 1341 drives the lifting plate 1342 to rise, the first rotating motor 1343 drives the connecting plate 1332 to turn 180 degrees, so that the suction nozzle 1331 is located above the connecting plate 1332, and the lifting end of the first lifting cylinder 1341 drives the suction nozzle 1331 to rise to the gasket located at the lowest position on the gasket storage mechanism 132 through the lifting plate 1342, and negative pressure is generated at the suction nozzle 1331, so that the suction nozzle 1331 adsorbs and removes the gasket. The automatic cushion loading function of the culture dish cushion loading equipment is realized by the cyclic reciprocation.
Referring to fig. 1 to 5, as a possible implementation manner, the gasket storage mechanism 132 includes at least three positioning posts 1321 and a sensor 1322, the positioning posts 1321 are disposed at the top of the first frame 131, and the gasket is disposed in an accommodating space surrounded by the at least three positioning posts 1321. The sensor 1322 is disposed on the first frame 131 for sensing the presence or absence of the pad. The number of the positioning pillars 1321 is at least three, and may be four, five, and the like, and is not limited herein. The at least three positioning columns 1321 are arranged in parallel, central axes of the positioning columns 1321 surround to form a cylinder, the shape and the size of the accommodating space are determined according to the overall dimension of the stored gaskets, and the multiple layers of gaskets are stacked in the accommodating space from top to bottom. When the suction nozzle 1331 sucks and removes the gasket located at the lowermost position, the rest of the gaskets move downward under the action of gravity. The sensor 1322 is fixedly disposed on the top of the first frame 131, and a detection end of the sensor 1322 corresponds to the pad located at the bottom of the accommodating space. When the detection end of inductor 1322 does not detect the gasket, the culture dish and gasket device can remind the operator to increase the gasket by the way of acousto-optic reminding, and avoid the idling of gasket adsorption mechanism 133.
As a possible implementation manner, the limiting device 12 sequentially includes a first limiting mechanism 121, a second limiting mechanism 122 and a third limiting mechanism 123 along the conveying direction of the culture dish. The second limiting mechanism 122 is provided with a detector, and when the second limiting mechanism 122 and the first limiting mechanism 121 block and limit the culture dish at the cushioning station, the detector is used for detecting whether the culture dish reaches the second limiting mechanism 122. The third limiting mechanism 123 is used for limiting the gasket in a blocking manner below the gasket loading device 13, so that the gasket loading device 13 loads the gasket into the culture dish.
As shown in fig. 1 to 4, the feeler is fixedly provided at the bottom of a second support rod 1243, the second support rod 1243 is provided at the elevating end of a second elevating cylinder 1242, the cylinder body of the second elevating cylinder 1242 is fixedly provided on a third frame 1244, and the third frame 1244 is fixedly provided on the first support frame 114. When the lifting end of the second lifting cylinder 1242 is lifted, the second supporting rod 1243 is driven to lift, and the detector is driven to lift synchronously. A spring 1245 is further disposed between the second supporting rod 1243 and the third frame 1244, and is used for buffering when the lifting end of the second lifting cylinder 1242 drives the first supporting frame 114 to lift. The first stopper mechanism 121 includes a third lift cylinder 1211, a fourth frame 1212, and a first stopper 1213. The two ends of the fourth frame 1212 are fastened to the top of the first supporting frame 114, the cylinder body of the third lifting cylinder 1211 is fastened to the fourth frame 1212, and the lifting end of the third lifting cylinder 1211 drives the first limiting frame 1213 to move up and down for limiting the culture dish at the padding station. The second stopper mechanism 122 includes a fourth lifting cylinder 1221, a fifth frame 1222, and a second stopper 1223. The two ends of the fifth frame 1222 are fastened to the top of the first support frame 114, the cylinder body of the fourth lifting cylinder 1221 is fastened to the fifth frame 1222, and the lifting end of the fourth lifting cylinder 1221 drives the second limiting frame 1223 to move up and down for limiting the culture dish at the padding station. The third limiting mechanism 123 includes a fifth lifting cylinder 1231, a sixth frame 1232, and a third limiting frame 1233. Two ends of the sixth frame 1232 are fastened to the top of the first supporting frame 114, a cylinder body of the fifth lifting cylinder 1231 is fastened to the sixth frame 1232, and a lifting end of the fifth lifting cylinder 1231 drives the third limiting frame 1233 to lift for limiting the culture dish at the padding station. It should be noted that the first limiting frame 1213 and the second limiting frame 1223 have the same structure, and both have limiting rods arranged at intervals corresponding to the culture dish to be transported. The limiting rods of the first limiting frame 1213 and the second limiting frame 1223 are arranged vertically. During limiting, one culture dish corresponds to the limiting rods of the two first limiting frames 1213 and the second limiting frame 1223. The two stop rods of the first stop 1213 and the second stop 1223, which are located on the same bypass, are lowered to temporarily fix the position of the culture dish at the cushioning station. The limiting rod that third spacing 1233 had sets up for following culture dish direction of delivery, and during spacing, a culture dish corresponds the limiting rod that a third spacing 1233 had.
During specific implementation, before the culture dish is filled with the mat, when the culture dish is gradually conveyed to the lower part of the second limiting mechanism 122 by the conveying belt 111, the lifting end of the fourth lifting cylinder 1221 drives the second limiting frame 1223 to descend so as to limit and block the culture dish. The ascending and descending end of the third ascending and descending cylinder 1211 drives the first stopper 1213 to descend for stopping the culture dish adjacent to the culture dish at the upstream of the culture dish, so as to stop the culture dish at the upstream. In this case, the lifting end of the second lifting cylinder 1242 drives the second supporting rod 1243 to descend, so as to synchronously drive the detector to descend for detecting whether the culture dish located at the second limiting mechanism 122 exists. When the detector detects the dish, the first stop 1213, the second stop 1223 and the detector all rise, and the dish flows under the mounting device 13. The lifting end of the fifth lifting cylinder 1231 drives the second limiting frame 1223 to descend for limiting the culture dish to be blocked below the gasket mounting device 13, so that the gasket mounting device 13 mounts the gasket into the culture dish.
As a possible implementation manner, along the conveying direction of the culture dish, a grabbing station and a collecting station are sequentially arranged behind the padding station, and the first conveying device 11 is also used for conveying the padded culture dish to the grabbing station from the padding station. The petri dish padding device further comprises a first rail 14, a transfer mechanism 15, a second drive mechanism 16, a manipulator 17 and a framing device 18. A first rail 14 extends from the gripping station to the collecting station, and a transfer mechanism 15 is provided to the first rail 14 movably along the first rail 14 for reciprocating movement between the gripping station and the collecting station. The second driving mechanism 16 is provided in the transfer mechanism 15. The manipulator 17 is used for grabbing and releasing the cushioned culture dish, the manipulator 17 is arranged on the second driving mechanism 16, and the second driving mechanism 16 is used for driving the manipulator 17 to lift. A framing device 18 is provided at the collection station for loading the culture dishes released by the robot 17.
Referring to fig. 1 and 2, after the culture dish is padded at the padding station, the conveyor belt 111 drives the culture dish to move to the grabbing station along the conveying direction, and the second driving mechanism 16 drives the manipulator 17 to descend to grab the padded culture dish located at the grabbing station. The second driving mechanism 16 drives the manipulator 17 to ascend, and simultaneously, the transfer mechanism 15 drives the manipulator 17 to slide along the first rail 14, so that the manipulator 17 is transferred from the grabbing station to the collecting station. The second drive mechanism 16 drives the robot 17 down and the robot 17 releases the culture dish and places it in the framing device 18. Then, the second driving mechanism 16 drives the manipulator 17 to ascend, the transfer mechanism 15 drives the manipulator 17 to slide along the first rail 14, the manipulator 17 is transferred from the collecting station to the grabbing station, and the second driving mechanism 16 drives the manipulator 17 to descend to grab the padded culture dish on the grabbing station. With this reciprocation, the manipulator 17 completes the gripping and releasing of the culture dish. The second driving mechanism 16 may be an electric module, and when the second driving mechanism 16 is an electric module, the slider of the second driving mechanism 16 is lifted to drive the manipulator 17 to lift.
Referring to fig. 1 and 6, the transfer mechanism 15 includes a second frame 151 and a second rotating motor 152, and the second frame 151 is slidably disposed on the first rail 14 and can slide along the first rail 14. The second rotating motor 152 is disposed on the second frame 151, and a rotating shaft of the second rotating motor 152 is provided with a gear 153, and the gear 153 is engaged with a rack 154 disposed on the first rail 14 for driving the second frame 151 to slide along the first rail 14. In order to enhance the stability of the sliding of the second frame 151 along the first rail 14 and ensure that the arrangement of the first rail 14 does not affect the operation of the robot 17, in the embodiment of the present invention, the number of the first rails 14 is two, and the two first rails 14 are arranged in parallel. The rack 154 is disposed opposite to and parallel to the first rails 14, and the rack 154 is located outside the two first rails 14. The rack 154 and the first rail 14 are both disposed on the second support frame, and the height of the second support frame is higher than that of the first support frame 114, so that the manipulator 17 can grasp the culture dish conveniently. The grabbing station is located at the position where the second support frame coincides with the first support frame 114. Still be provided with limit switch on first track 14 for the gliding position of restriction second frame 151 on first track 14 can make manipulator 17 snatch the culture dish and when collecting the station and release the culture dish at the station of snatching at every turn, and in same position, the position is comparatively accurate, and need not the repeated positioning.
Referring to fig. 1, 2 and 7, the framing device 18 includes a collection frame 181, a jacking post 182 and a third drive mechanism 183. The collecting frame 181 has a plurality of receiving frame slots penetrating up and down for receiving the culture dishes, bottom through holes of the receiving frame slots limit the culture dishes to pass through, and top through holes of the receiving frame slots allow the culture dishes to pass through. That is, the diameter of the bottom through hole of the accommodating frame groove is smaller than the outer diameter of the culture dish, and the diameter of the top through hole of the accommodating frame groove is larger than the outer diameter of the culture dish. Jacking post 182 sets up in collecting the station, and jacking post 182 stretches into through the bottom through-hole and holds the frame inslot, can hold the frame inslot relatively and go up and down, and jacking post 182's top is used for bearing the culture dish. The third driving mechanism 183 is drivingly connected to the jacking column 182 for driving the jacking column 182 to ascend and descend. The framing device 18 further comprises a positioning unit 185, and the positioning unit 185 is used for defining the position of the collection frame 181 on the collection station, so as to prevent the position of the collection frame 181 from moving when the culture dish is released by the manipulator 17, and to prevent the culture dish from scattering. The positioning unit 185 of the collecting frame 181 comprises a top plate 1853, a third guide bar 1854, a positioning block 1852, and a second power cylinder 1851, wherein the positioning block 1852 and the second power cylinder 1851 are both fixedly disposed on the third supporting frame 191 and located at the bottom of the collecting frame 181. The top plate 1853 is tightly fixed on the power end of the second power cylinder 1851, the third guide bar 1854 is tightly fixed on the top plate 1853, and the third guide bar 1854, the positioning block 1852 and the second power cylinder 1851 are all positioned outside the top plate 1853. The third guide bar 1854 passes through the positioning block 1852 and is slidable along the positioning block 1852. After the collecting frame 181 is placed on the collecting station, the power end of the second power cylinder 1851 extends out to drive the top plate 1853 to move, and the top plate 1853 is pressed against the bottom of the collecting frame 181, and drives the third guide bar 1854 to slide along the positioning block 1852 when the top plate 1853 moves. In the embodiment of the present invention, the number of the third guide 1854 and the number of the positioning blocks 1852 are two, and are spaced apart along the longitudinal direction of the top plate 1853. The number of the positioning units 185 is two and the positioning units are symmetrically arranged at both sides of the collection frame 181 to accurately position the collection frame 181. After the empty collecting frame 181 is conveyed to the collecting station by the second conveying device, the third driving mechanism 183 drives the top end of the lifting column 182 to extend into the frame accommodating groove through a through hole at the bottom of the collecting frame 181, and the top of the lifting column 182 is lifted to the top of the frame accommodating groove. The culture dish after manipulator 17 releases is placed at the top of jacking post 182, and the culture dish that manipulator 17 released in proper order stacks from the lower supreme along the direction of height of jacking post 182, and every one deck culture dish of placing on jacking post 182 of manipulator 17, and third actuating mechanism 183 drive jacking post 182 descend the height distance of one deck culture dish, and the culture dish that is located the lower floor is located and holds frame groove bottom, is supported by collecting frame 181, and jacking post 182 descends to outside collecting frame 181. The power end of the second power cylinder 1851 retracts to move the top plate 1853 away from the collection frame 181. At this time, the collection frame 181 may be moved. The arrangement of the accommodating frame groove and the jacking column 182 ensures that the culture dishes after being padded are arranged orderly, thereby being convenient for the use of the subsequent culture dishes.
In some examples, referring to fig. 1 and 2, the culture dish padding apparatus further comprises a second transport device extending through the collection station for carrying and transporting the collection frame 181 towards or away from the collection station. The operator places the empty collecting frame 181 on the second conveying device, at this time, the collecting frame 181 is located at one side of the collecting station, and the second conveying device drives the collecting frame 181 to move towards the direction close to the collecting station until the collecting frame moves to the collecting station. After the collection frame 181 collects the culture dish, the second transmission device drives the collection frame 181 to move in the direction away from the collection station until the collection frame moves to the other side of the collection station, and meanwhile, the second transmission device moves the next empty collection frame 181 to the collection station. Avoid when manual operation changes collection frame 181 untimely, lead to the culture dish to overflow and the culture dish places the phenomenon of mixed and disorderly.
In one embodiment, the third driving mechanism 183 may be an electric module. When the third driving mechanism 183 is a motor-driven module, the slide block of the third driving mechanism 183 drives the lifting column 182 to move up and down through the supporting plate 184, and the lifting column 182 is tightly fixed on the top of the supporting plate 184. The support plate 184 is fixedly connected to the slider of the third drive mechanism 183. The guide rail of the third driving mechanism 183 is fastened to the third supporting frame 191. The second transmission device can adopt chain transmission, chains are arranged on two sides of the collecting frame 181 in parallel, a driving plate is arranged on the chains, the driving plate cannot interfere with the movement of the jacking column 182, and the chains drive the collecting frame 181 to move through the driving plate.
In some examples, the robot 17 includes a carriage 171, a first guide bar 172, a first power cylinder 173, and a gripper 174. The carriage 171 is mechanically connected to the second driving mechanism 16, and when the second driving mechanism 16 adopts an electric module, the carriage 171 is tightly connected to the slider of the second driving mechanism 16 and moves up and down along with the slider of the second driving mechanism 16. The first guide rod 172 is fastened to the carriage frame 171 and can slide along a guide cylinder 175 provided on the second frame 151. The first cylinder 173 is fastened to the carriage frame 171. The clamping jaw 174 is arranged at the power end of a first power cylinder 173, the first power cylinder 173 being used to drive the clamping jaw 174 to grip and release a culture dish. The first power cylinder 173 may be a hydraulic cylinder or a pneumatic cylinder, and is not limited thereto, and may be configured according to practical situations.
In practice, the culture dishes without gaskets are mostly arranged in a scattered manner, and it should be understood that when adding the gaskets to the culture dishes, in order to facilitate the gasket loading device 13 to place the gaskets in the culture dishes, the side of the culture dishes on which the gaskets are mounted is required to be arranged facing the gasket loading device 13. In the embodiment provided by the invention, the side of the culture dish provided with the gasket is required to be placed upwards. In order to reduce the labor intensity of operators, save the human resource investment and enhance the automation level of the culture dish cushion adding action in specific implementation, as shown in fig. 1 and 2, the embodiment of the invention also provides a culture dish conveying and cushion loading collecting system, which comprises a feeding device 20 and the culture dish cushion adding device described above. A feeder device 20 is arranged upstream of the dish-padding apparatus for feeding the dishes to the dish-padding apparatus. The feeding device 20 comprises a cap sorter 202, a feeding track 203 and a fourth driving mechanism 201. The cap sorter 202 has a discharge port for providing the culture dishes that are arranged in an orderly manner and are to be placed with the side of the plate facing upward. One end of the feeding rail 203 is communicated with the discharge hole for conveying the culture dish. The fourth driving mechanism 201 is disposed on the petri dish cushion-adding device, connected to the other end of the feeding rail, and configured to drive the other end of the feeding rail to reciprocate. An operator pours the culture dishes which are randomly placed and are not padded into the cover arranging machine 202, and after the automatic arrangement of the cover arranging machine 202, the culture dishes which are arranged in order and are provided with the gaskets are output from the discharge port of the cover arranging machine 202, wherein one surface of each gasket is upwards placed, and the culture dishes are conveyed to the first conveying device 11 of the culture dish padding equipment through the feeding rail 203.
Referring to fig. 1, 2 and 3, in case that there are a plurality of sub-runners, in order to facilitate the supply of the culture dishes to the plurality of sub-runners by the supply rail 203, a fourth driving mechanism 201 is provided at an end of the supply rail 203 near the conveyor 111. The fourth driving mechanism 201 is disposed on the first supporting frame 114 and located at one end of the first supporting frame 114 close to the cover arranging machine 202, and the fourth driving mechanism 201 is configured to drive one end of the feeding rail 203 close to the conveying belt 111 to reciprocate along the width direction of the conveying belt 111, so that the feeding rail 203 supplies the culture dishes to the plurality of branch runners. In the embodiment provided by the present invention, the fourth driving mechanism 201 is a linear lead screw module, the guide rail of the fourth driving mechanism 201 is fastened to the first support frame 114, and the lead screw of the fourth driving mechanism 201 drives the slider of the fourth driving mechanism 201 to reciprocate when rotating, so that the feeding rail 203 supplies the culture dish to the plurality of sub-channels. One end of the feed rail 203 close to the conveyor belt 111 is slidably connected to a slider provided in the fourth driving mechanism 201. The linear screw module moves stably, the precision is high, and the feeding rail 203 is guaranteed to be stable and accurate to provide culture dishes for the plurality of sub-channels.
The working principle of the culture dish pad adding device and the culture dish conveying and pad collecting system is described below by taking one possible implementation way as an example. It is to be understood that the following description is only for purposes of understanding, and is not intended to be limiting. In addition, it should be noted that the culture dish pad adding device and the culture dish conveying pad loading and collecting system provided by the embodiment of the invention can be applied to adding a gasket in a culture dish, and can also be applied to adding a gasket in a bottle cap with the same structure as the culture dish. It is understood that this is by way of example only and is not intended to be limiting.
First, it should be noted that the number of the branch channels, that is, the number of each row of culture dishes conveyed by the conveyor belt 111, may be multiple, and the specific number is set according to actual situations. It should be understood that, correspondingly, the number of the limiting rod included in the first limiting mechanism 121, the limiting rod included in the second limiting mechanism 122, the detector, the limiting rod included in the third limiting mechanism 123, the clamping jaws 174 of each row, and the suction nozzles 1331 should correspond to the number of the culture dishes of each row actually conveyed. The robot 17 comprises a total number of gripping jaws 174 corresponding to the number of receiving pockets in the collection pocket 181. The number of the sub-runners provided in the embodiment of the invention is six, that is, the conveyer belt 111 can convey six rows of culture dishes at a time.
Firstly, an empty collecting frame 181 is placed at the collecting station, and the top of the jacking column 182 is positioned at the top of the accommodating frame groove after extending into the accommodating frame groove. The pad storage mechanism 132 stores pads. The culture dish pad adding equipment is started, culture dishes which are not padded and are placed in a scattered mode are placed into the cover arranging machine 202 by an operator, a discharge port of the cover arranging machine 202 is communicated with one end of the feeding rail 203, and the culture dishes which are arranged in order and need to be upwards placed on one surface of the gasket are conveyed to the conveying belt 111 through the feeding rail 203. The end of the feeding rail 203 close to the conveyor belt 111 first provides the culture dish to one of the six sub-runners, and then the slider of the fourth driving mechanism 201 drives the end of the feeding rail 203 close to the conveyor belt 111 to slide along the guide rail of the fourth driving mechanism 201, so that the feeding rail 203 sequentially provides the culture dish to the next adjacent sub-runner. The front row of culture dishes are driven by the conveyer belt 111 to move to the cushion loading station. Multiple rows of plates have been accumulated in each lane on the belt 111 before the front row of plates reaches the padding station. Before the front six culture dishes reach the second limiting mechanism 122, the lifting end of the fourth lifting cylinder 1221 drives the second limiting frame 1223 to descend for limiting and blocking the front six culture dishes. The lifting end of the third lifting cylinder 1211 drives the first stopper 1213 to descend for stopping the adjacent culture dish to the front six culture dishes, thereby stopping the culture dish located at the upstream of the front six culture dishes. In this case, the lifting end of the second lifting cylinder 1242 drives the second supporting rod 1243 to descend, so as to synchronously drive the detector to descend, so as to detect whether the culture dish located at the second limiting mechanism 122 is empty, thereby preventing the pad loading device 13 from idling. When the detector detects the culture dish, the first limiting frame 1213, the second limiting frame 1223 and the detector all rise, and the front six culture dishes flow to the lower part of the cushion mounting device 13. The first limiting mechanism 121, the second limiting mechanism 122 and the detector repeat the above actions. The lifting end of the fifth lifting cylinder 1231 drives the second limiting frame 1223 to descend for limiting the front row of six culture dishes to be blocked below the cushion mounting device 13. The lifting end of the first lifting cylinder 1341 drives the lifting plate 1342 to rise, the suction nozzle 1331 synchronously rises to contact with the gasket, negative pressure is generated at the suction nozzle 1331, and the suction nozzle 1331 sucks and removes the gasket. The lifting end of the first lifting cylinder 1341 drives the lifting plate 1342 to descend, and the output shaft of the first rotating motor 1343 rotates to drive the connecting plate 1332 to overturn 180 degrees, so that the suction nozzle 1331 is located below the connecting plate 1332. The suction nozzle 1331 is lowered to contact the culture dish along with the elevating plate 1342, a positive pressure is generated at the suction nozzle 1331 to desorb the suction nozzle 1331 from the gasket, and the adsorbed gasket is loaded into the culture dish, thereby completing the action of adding the gasket to the front six culture dishes. The padded culture dish is conveyed to a grabbing station under the action of the conveying belt 111, a certain number of culture dishes are gathered at the grabbing station, the second driving mechanism 16 drives the clamping jaw 174 to descend through driving the bearing frame 171, and the first power cylinder 173 drives the clamping jaw 174 to grab the culture dish. The second driving mechanism 16 drives the carriage 171 to lift the gripper 174 for gripping the culture dish. The rotating shaft of the second rotating motor 152 rotates to drive the gear 153 to rotate synchronously, so that the second frame 151 drives the clamping jaw 174 to slide along the first rail 14 to the sliding collecting station synchronously under the meshing action of the gear 153 and the rack 154. When the second frame 151 comes into contact with a proximity switch provided at the collection station, the second rotating motor 152 stops rotating and the second frame 151 moves to a designated position. The second driving mechanism 16 drives the carriage 171 to lower the clamping jaws 174, and the first power cylinder 173 drives the clamping jaws 174 to release the culture dish, so as to place the culture dish on the top of the jacking column 182. The second driving mechanism 16 drives the holding jaw 174 to ascend through driving the bearing frame 171, the rotating shaft of the second rotating motor 152 rotates reversely, so that the second rack 151 slides from the collecting station to the grabbing station along the first rail 14, and the second driving mechanism 16 and the manipulator 17 repeat the above action process. Every time a layer of culture dish is placed on the jacking column 182 by the manipulator 17, the third driving mechanism 183 drives the jacking column 182 to descend by the height distance of one layer of culture dish until the culture dish positioned at the lowermost layer is positioned at the bottom of the accommodating frame groove and is supported by the collecting frame 181, the jacking column 182 descends to the outside of the collecting frame 181, at the moment, the second transmission device drives the collecting frame 181 to move towards the direction far away from the collecting station, and the other empty collecting frame 181 moves to the collecting station to collect the culture dish.
In the foregoing description of embodiments, the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (10)
1. The utility model provides a culture dish adds pad equipment which characterized in that is provided with and adds the pad station, culture dish adds pad equipment includes:
the first conveying device is used for conveying the culture dish to the padding station; the first conveying device comprises a conveying belt and a plurality of sub-runners, and the sub-runners are erected above the conveying belt side by side and are parallel to the conveying direction of the conveying belt;
the limiting device is positioned at the padding station and used for limiting the culture dish in the padding station in a blocking way;
the gasket loading device is positioned at the gasket adding station and used for loading gaskets into the culture dish;
along the conveying direction of the culture dish, the limiting device sequentially comprises a first limiting mechanism, a second limiting mechanism and a third limiting mechanism; the second limiting mechanism is provided with a detector, and when the second limiting mechanism and the first limiting mechanism stop and limit the culture dish on the cushioning station, the detector is used for detecting whether the culture dish reaches the second limiting mechanism; the third limiting mechanism is used for stopping and limiting the culture dish below the gasket loading device, so that the gasket loading device loads a gasket into the culture dish;
a grabbing station and a collecting station are sequentially arranged behind the cushioning station along the conveying direction of the culture dish, and the first conveying device is further used for conveying the cushioned culture dish from the cushioning station to the grabbing station; the culture dish shimming apparatus further comprises:
a first rail extending from the grasping station to the collection station;
the transfer mechanism is movably arranged on the first rail along the first rail and used for reciprocating between the grabbing station and the collecting station;
the second driving mechanism is arranged on the transfer mechanism;
the manipulator is used for grabbing and releasing the culture dish after being padded, and is arranged on the second driving mechanism which is used for driving the manipulator to lift;
the framing device is arranged at the collecting station and used for loading the culture dish released after being grabbed by the manipulator;
the framing device comprises:
the collecting frame is provided with a plurality of accommodating frame grooves which are vertically communicated and used for accommodating the culture dishes, the culture dishes are limited to pass through by bottom through holes of the accommodating frame grooves, and the culture dishes are allowed to pass through by top through holes of the accommodating frame grooves;
the jacking column is arranged at the collecting station, extends into the accommodating frame groove through the bottom through hole and can lift relative to the accommodating frame groove, and the top end of the jacking column is used for bearing the culture dish;
and the third driving mechanism is in driving connection with the jacking column and is used for driving the jacking column to lift.
2. A petri dish-shimming apparatus according to claim 1, wherein the shimming device comprises:
the first frame is arranged at the cushioning station;
the gasket storage mechanism is arranged on the first rack and used for storing the gasket;
the gasket adsorption mechanism is positioned below the gasket storage mechanism and used for adsorbing and taking down the gasket on the gasket storage mechanism and releasing the gasket;
the first driving mechanism is arranged on the first rack, is in transmission connection with the gasket adsorption mechanism and is used for driving the gasket adsorption mechanism to lift and turn so that the gaskets are loaded into the culture dish from top to bottom.
3. A petri dish shimming apparatus according to claim 2, wherein the first drive mechanism comprises:
the first lifting cylinder is arranged on the first rack;
the lifting plate is connected to the lifting end of the first lifting cylinder, and the gasket adsorption mechanism is connected to the lifting plate in an overturning manner;
the first rotating motor is arranged on the lifting plate, a rotating shaft of the first rotating motor is connected with the gasket adsorption mechanism and used for driving the gasket adsorption mechanism to overturn around a horizontal axis.
4. The culture dish gasket apparatus of claim 2 wherein the gasket storage mechanism comprises:
the positioning columns are arranged on the first rack, and the gasket is arranged in an accommodating space defined by the positioning columns;
and the inductor is arranged on the first rack and used for inducing the existence of the gasket.
5. A petri dish shimming apparatus according to claim 1, wherein the transfer mechanism comprises:
the second rack is arranged on the first rail in a sliding mode;
the second rotates the motor, set up in the second frame, the pivot that the second rotated the motor is provided with the gear, the gear with set up in rack looks meshing on the first track is used for the drive the second frame along first track slides.
6. A dish-bedding device as claimed in claim 1, further comprising a second transport means extending across the collection station for carrying and transporting the collection frame towards and away from the collection station.
7. A petri dish shimming apparatus according to claim 5, wherein the manipulator comprises:
the bearing frame is mechanically connected with the second driving mechanism;
the first guide rod is fixedly arranged on the bearing frame and can slide along a guide cylinder arranged on the second rack;
the first power cylinder is fixedly arranged on the bearing frame;
the clamping jaw is arranged at the power end of the first power cylinder, and the first power cylinder is used for driving the clamping jaw to grab and release the culture dish.
8. A petri dish-shimming apparatus according to claim 1, wherein the first transport device comprises:
a conveyor belt;
a plurality of subchannel erect side by side in the conveyer belt top, and be on a parallel with the direction of delivery of conveyer belt, the subchannel is located stop device's upper reaches, the subchannel is used for with the culture dish is followed the width of conveyer belt is carried side by side.
9. A culture dish transfer-mounted collection system comprising:
a petri dish-shimming device according to any one of claims 1 to 8;
and the feeding device is arranged at the upstream of the culture dish gasket device and is used for providing the culture dish for the culture dish gasket device.
10. The culture dish transport mounted collection system of claim 9 wherein the feeder device comprises:
the cover arranging machine is provided with a discharge hole and is used for providing culture dishes which are arranged orderly and are placed upwards on one surface needing to be padded;
one end of the feeding track is communicated with the discharge hole and is used for conveying the culture dish;
and the fourth driving mechanism is arranged on the culture dish padding equipment, is connected with the other end of the feeding track and is used for driving the other end of the feeding track to move in a reciprocating manner.
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| CN202111554517.1A CN114313458B (en) | 2021-12-17 | 2021-12-17 | Culture dish adds pad equipment and culture dish conveying dress fills up collecting system |
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| CN202111554517.1A CN114313458B (en) | 2021-12-17 | 2021-12-17 | Culture dish adds pad equipment and culture dish conveying dress fills up collecting system |
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