CN108327983B - Article boxing workstation and article boxing method - Google Patents
Article boxing workstation and article boxing method Download PDFInfo
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- CN108327983B CN108327983B CN201810024472.9A CN201810024472A CN108327983B CN 108327983 B CN108327983 B CN 108327983B CN 201810024472 A CN201810024472 A CN 201810024472A CN 108327983 B CN108327983 B CN 108327983B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
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- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention aims to provide an article boxing workstation and an article boxing method. An article boxing workstation comprising: the device comprises an article conveying device, a packaging box conveying device, an alignment conveying device and a packaging manipulator which are arranged in parallel; the article transport device includes: the device comprises a distance pulling mechanism, a horizontal article belt conveyor, a vertical article belt conveyor and a pushing mechanism, wherein the distance pulling mechanism is provided with a slow belt conveyor and a fast belt conveyor, and the pushing mechanism is arranged outside the vertical article belt conveyor and is provided with an article row pushing plate; the height of the upper side of the conveying belt of the upright article belt conveyor is lower than that of the upper side of the conveying belt of the horizontal article belt conveyor; the arraying and conveying device comprises: a chain plate conveyor which is positioned at the inner side of the upright article belt conveyor and the input end of which is opposite to the article row push plate, and an article layer gathering mechanism. The article boxing workstation is suitable for boxing articles in a packaging box in a multi-row and multi-layer mode, and is high in boxing efficiency.
Description
Technical Field
The invention relates to the field of packaging machinery, in particular to an article boxing workstation and an article boxing method.
Background
The boxed articles are arranged in the packing box in a multi-row and multi-layer mode, so that the volume of the packing box can be reduced, and the cost is reduced; the structure of the article casing device can be described in the chinese patent application No.: an article boxing apparatus disclosed in the utility model of CN 201320511131.7 is known; the traditional article boxing device has the defects that the traditional article boxing device is not suitable for packing articles in a multi-row and multi-layer mode in a packing box; therefore, it is an urgent need to solve the problems of the prior art to design an article packing station and an article packing method suitable for packing articles in a multi-row and multi-layer manner in a packing box.
Disclosure of Invention
The invention aims to overcome the defect that the conventional article boxing device is not suitable for boxing articles in a multi-row and multi-layer mode in a packing box, and provides an article boxing workstation and an article boxing method which are suitable for boxing articles in a multi-row and multi-layer mode in the packing box.
The specific technical scheme of the invention is as follows:
an article boxing workstation comprising: the article conveying device and the packing box conveying device are arranged in parallel; the article boxing workstation further comprises: a whole-row conveying device and a boxing manipulator; the article transport device includes: the device comprises a distance pulling mechanism, a horizontal article belt conveyor, a vertical article belt conveyor and a pushing mechanism, wherein the distance pulling mechanism is provided with a slow belt conveyor and a fast belt conveyor, and the pushing mechanism is arranged outside the vertical article belt conveyor and is provided with an article row pushing plate; the height of the upper side of the conveying belt of the upright article belt conveyor is lower than that of the upper side of the conveying belt of the horizontal article belt conveyor; the arraying and conveying device comprises: a chain plate conveyor which is positioned at the inner side of the upright article belt conveyor and the input end of which is opposite to the article row push plate, and an article layer gathering mechanism. When the article boxing workstation is used, articles which are arranged in front and at back and are horizontally placed are conveyed from a slow belt conveyor of a distance pulling mechanism to a fast belt conveyor to be pulled for a distance, conveyed by the horizontal article belt conveyor and rotated by 90 degrees to fall onto a conveying belt of the vertical article belt conveyor one by one; an object pushing plate of the pushing mechanism pushes an object row consisting of a plurality of objects to a chain plate of a chain plate conveyor, and the object row moves along with the chain plate; the article layer gathering mechanism gathers a plurality of article rows into an article layer; the boxing manipulator sequentially loads a plurality of set object layers into the packing box on the packing box conveying device from bottom to top; the article boxing workstation is suitable for boxing articles in a packaging box in a multi-row and multi-layer mode, and is high in boxing efficiency.
Preferably, the pushing mechanism comprises: the push belt guide rod cylinder is connected with the upper ends of the vertical rods; the article row push plate consists of a plurality of article push plates which are arranged in parallel and the upper ends of the article push plates are respectively connected with push plates of the push belt guide rod air cylinders; a partition plate group consisting of a plurality of article partition plates is arranged on the outer side of a conveying belt of the upright article belt conveyor; the lower end of the object pushing plate is higher than the upper side of a conveying belt of the upright object belt conveyor; the width of the object pushing plate is smaller than the distance between the opposite surfaces of the two adjacent object partition plates. Under the action of the pushing belt guide rod cylinder, the article row pushing plate of the pushing mechanism pushes the article row to the chain plate conveyor, so that the structure is simple, and the pushing efficiency is high.
Preferably, the distance-pulling mechanism is provided with two side front baffles which are positioned above the conveying belt of the slow belt conveyor and above the conveying belt of the fast belt conveyor; the horizontal article belt conveyor is provided with two side rear baffles positioned above the conveying belt. The side front baffle and the side rear baffle are beneficial to orderly conveying of articles.
Preferably, the article layer gathering mechanism includes: the gathering support is provided with a gathering support located on the upper side of a chain plate conveyor and used for gathering a mounting frame, a front gathering belt guide rod cylinder connected with the front end of the gathering mounting frame, a front gathering baffle connected with a push-pull plate of the front gathering belt guide rod cylinder at the upper end, a rear gathering belt guide rod cylinder connected with the rear end of the gathering mounting frame, a rear gathering baffle connected with the push-pull plate of the rear gathering belt guide rod cylinder at the upper end, two mounting seats connected with the two side ends of the chain plate conveyor in a one-to-one correspondence manner, two side gathering belt guide rod cylinders connected with the mounting seats in a one-to-one manner, and two side gathering push plates located between the front gathering baffle and the rear gathering baffle and connected with the push-pull plate of the side gathering belt guide rod cylinder at the outer end in a one-to one manner. When the article layer gathering mechanism is used, a push-pull plate of a rear gathering belt guide rod cylinder of the article layer gathering mechanism pushes a rear gathering baffle plate to descend to block an article row positioned on the front side from moving backwards along with a chain plate, so that the article row moving backwards along with the chain plate is gathered, the push-pull plate of a front gathering belt guide rod cylinder pushes a front gathering baffle plate to descend to block the front sides of a plurality of set article rows, and under the action of two side gathering belt guide rod cylinders, the two side gathering push plates push two side ends of the plurality of article rows one by one correspondingly to enable the plurality of article rows to be gathered into an article layer; the article layer gathering mechanism gathers a plurality of article rows into the article layer, so that the boxing manipulator can conveniently pack the articles, and the gathering effect is good and the structure is simple.
Preferably, the packing box conveying device comprises: the box discharging roller conveyor is arranged at the inner side end of the box discharging roller conveyor and is opposite to the output end of the chain plate conveyor; move case mechanism and include: the box moving device comprises two box moving roller conveyors arranged in parallel, a box moving base of a box moving transition roller arranged between the two box moving roller conveyors, a box moving belt guide rod air cylinder arranged on the outer side of the box feeding roller conveyor and connected with the box moving base, and a box moving push plate connected with a push-pull plate of the box moving belt guide rod air cylinder; the output end of the box-entering roller conveyor is opposite to the input end of a box-moving roller conveyor; the output end of the other box moving roller conveyor is opposite to the input end of the box discharging roller conveyor. The box inlet roller type conveyor and the box outlet roller type conveyor of the packing box conveying device are arranged side by side, so that the length of a workshop is short, and the number of lining plate placing devices for placing lining plates in a packing box is reduced.
Preferably, the boxing manipulator includes: the automatic boxing device comprises a boxing support, a boxing servo electric cylinder, a sliding seat, a lifting servo electric cylinder, a rectangular seat, four clamping cylinders and clamping rods, wherein the boxing support is provided with a boxing mounting frame, the boxing mounting frame is positioned at the output end of a chain plate conveyor and at the upper side of a box outlet roller conveyor; the inner ends of the clamping rods are correspondingly connected with piston rods of the clamping cylinders one by one; and a piston rod of the lifting servo electric cylinder is connected with the rectangular seat. When the boxing manipulator is used, piston rods of four clamping cylinders correspondingly pull four clamping rods to move one by one and enable the clamping heads to clamp four side ends of an article layer, the piston rods of a lifting servo electric cylinder drive the clamping rods and the article layer to ascend through a rectangular seat and the clamping cylinders, the article layer moves to the upper side of a packaging box under the action of the boxing servo electric cylinder, the piston rods of the lifting servo electric cylinder drive the clamping rods and the article layer to descend through the rectangular seat and the clamping cylinders, and the clamping heads loosen the article layer to enable the article layer to be packaged into the packaging box; repeating the above actions to load the set plurality of article layers into the packaging box; the case packer manipulator has a simple and practical structure, and can pack the article layer into the packaging case conveniently and quickly.
Preferably, the article boxing workstation further comprises: a liner plate placement device; the welt placer includes: the automatic conveying device comprises a plate placing rack, a plate conveying rack, a longitudinal belt conveyor, a transverse shifting servo electric cylinder, a lining plate placing cylinder, a lining plate shifting vacuum chuck, a longitudinal shifting rodless cylinder, a swing cylinder, a rotating arm and a rotating position vacuum chuck, wherein the plate placing rack is provided with an upper frame and a lower frame which are positioned on the upper sides of a box outlet roller conveyor and a box inlet roller conveyor, the longitudinal belt conveyor is arranged on the plate conveying rack, the transverse shifting servo electric cylinder is arranged on the upper end of the upper frame, the lining plate placing cylinder is connected with a sliding block of the transverse shifting servo electric cylinder, the lining plate shifting vacuum chuck is connected with a piston rod of the lining plate placing cylinder on the upper end of the lining plate placing cylinder, the longitudinal shifting rodless cylinder is arranged on. When the lining plate placing device is used, a lining plate is placed on a conveying belt of a longitudinal belt conveyor of the lining plate placing device and conveyed to the output end of the longitudinal belt conveyor, a transposition vacuum sucker adsorbs a first lining plate, a swing cylinder longitudinally shifts under the action of a longitudinal shifting rodless cylinder, the swing cylinder drives the transposition vacuum sucker to shift through a rotating arm, under the action of a lining plate placing cylinder, the lining plate shifting vacuum sucker adsorbs the first lining plate, under the action of a transverse shifting servo electric cylinder, the lining plate placing cylinder shifts to be positioned above a packing box on a box feeding roller conveyor, a piston rod of the lining plate placing cylinder extends out, and the first lining plate is placed at the bottom of the packing box; after the article layer is loaded into the packing box, the transposition vacuum chuck adsorbs a second liner plate, the swing air cylinder longitudinally shifts under the action of the longitudinally shifting rodless air cylinder, the swing air cylinder drives the transposition vacuum chuck to shift through the rotating arm, under the action of the liner plate placing air cylinder, the liner plate shifting vacuum chuck adsorbs the second liner plate, under the action of the transversely shifting servo electric cylinder, the liner plate placing air cylinder shifts to the position above the packing box on the box-out roller conveyor, a piston rod of the liner plate placing air cylinder extends out, and the second liner plate covers the article layer; the article vanning workstation can accomplish the first welt that is located the packing box bottom and the placing of the second welt of lid on the article layer, and compact structure just places the welt efficiently.
Preferably, the article boxing workstation further comprises: the row partition plate placing device is arranged on one side of the row conveying device and is positioned on the front side of the article layer gathering mechanism; the column separator placing device includes: a row clapboard support, a row clapboard frame which is arranged at the upper end of the row clapboard support and one end of which is opposite to one end of the row conveying device, a row clapboard shifting rodless cylinder which is arranged at the front side of the row clapboard frame and is parallel to a connecting bracket arranged at the rear side of the row clapboard frame, an upper row clapboard sliding chute and a lower row clapboard sliding chute which are arranged at the rear side of the row clapboard frame and one end of which is opposite to one end of the row conveying device, an adsorption through hole which is arranged at the outer side of the other ends of the upper row clapboard sliding chute and the lower row clapboard sliding chute of the row clapboard, and a push plate which is provided with at least one row clapboard push head and is connected with a, the row partition plate adsorption air cylinder is connected with the connecting support, the row partition plate vacuum chuck is opposite to the adsorption through hole and is connected with a piston rod of the row partition plate adsorption air cylinder, and the row partition plate placing seat is arranged on the rear side of the row partition plate support and is provided with a row partition plate accommodating groove with the front end opposite to the adsorption through hole. When the row clapboard placing device is used, a piston rod of a row clapboard adsorption air cylinder extends out of the adsorption through hole to push a row clapboard vacuum chuck to adsorb a row clapboard, a piston rod of the row clapboard adsorption air cylinder retracts to the rear side of a row clapboard frame and is attached to the rear side of the row clapboard frame, and under the action of a row clapboard shifting rodless air cylinder, a row clapboard pushing head pushes the row clapboard to enter a position between an upper chute of the row clapboard and a lower chute of the row clapboard and move to be inserted between two adjacent article rows; the column baffle placing device is simple and practical in structure and convenient and fast to place the column baffles.
An article boxing method of an article boxing workstation, wherein the article boxing workstation is provided with a limiting structure of the article boxing workstation; (1) after articles which are arranged in a front-back manner and horizontally placed are conveyed from a slow belt conveyor of a distance pulling mechanism to a fast belt conveyor to be pulled away, the articles are conveyed by the horizontal article belt conveyor and rotate 90 degrees to fall onto a conveying belt of the vertical article belt conveyor one by one, and are separated by an article partition plate; (2) under the action of a push belt guide rod cylinder of the push mechanism, an article pushing plate pushes an article row formed by a plurality of articles to a chain plate of a chain plate conveyor, and the article row moves along with the chain plate; (3) the piston rods of the row partition board adsorption cylinders of the row partition board placing device extend out of the adsorption through holes to push the row partition board vacuum suckers to adsorb a row partition board, the piston rods of the row partition board adsorption cylinders retract back to the row partition boards to stick to the rear side of the row partition board frame, and under the action of the row partition board shifting rodless cylinders, the row partition board push heads push the row partition boards to enter between the upper chutes of the row partition boards and the lower chutes of the row partition boards and move to be inserted between two adjacent article rows; (4) the push-pull plate of the rear gathering belt guide rod cylinder of the article layer gathering mechanism pushes the rear gathering baffle to descend to block the article rows positioned on the front side from moving backwards along with the chain plates, so that the article rows moving backwards along with the chain plates are gathered, the push-pull plate of the front gathering belt guide rod cylinder pushes the front gathering baffle to descend to block the front sides of a plurality of set article rows, and under the action of the two side gathering belt guide rod cylinders, the two side gathering push plates push two side ends of the plurality of article rows one by one correspondingly to enable the plurality of article rows to be gathered into an article layer; (5) the lining plate is arranged on a conveying belt of a longitudinal belt conveyor of the lining plate placing device and is conveyed to the output end of the longitudinal belt conveyor, the transposition vacuum chuck adsorbs a first lining plate, the swing cylinder longitudinally shifts under the action of a longitudinal shifting rodless cylinder, the swing cylinder drives the transposition vacuum chuck to translocate through the rocker arm, under the action of the lining plate placing cylinder, the lining plate shifting vacuum chuck adsorbs the first lining plate, under the action of a transverse shifting servo electric cylinder, the lining plate placing cylinder shifts to be positioned above a packing box on a box feeding roller conveyor, a piston rod of the lining plate placing cylinder extends out, and the first lining plate is arranged at the bottom of the packing box; (6) the packing box moves to a box moving roller conveyor, and under the action of a box moving cylinder with a guide rod, a box moving push plate pushes the packing box to another box moving roller conveyor and conveys the packing box to a box discharging roller conveyor; (7) piston rods of four clamping cylinders of the boxing manipulator correspondingly pull the four clamping rods to move one by one and enable the clamping heads to clamp four side ends of the article layer, the piston rods of the lifting servo electric cylinders drive the clamping rods and the article layer to ascend through the rectangular seat and the clamping cylinders, the article layer moves to the upper side of the packaging box under the action of the boxing servo electric cylinders, the piston rods of the lifting servo electric cylinders drive the clamping rods and the article layer to descend through the rectangular seat and the clamping cylinders, and the clamping heads loosen the article layer to enable the article layer to be packaged into the packaging box; repeating the above actions to load the set plurality of article layers into the packaging box; (8) the transposition vacuum chuck adsorbs a second liner plate, the swing air cylinder longitudinally shifts under the action of the longitudinal shifting rodless air cylinder, the swing air cylinder drives the transposition vacuum chuck to shift through the rotating arm, the liner plate shifting vacuum chuck adsorbs the second liner plate under the action of the liner plate placing air cylinder, the liner plate placing air cylinder shifts to the position above a packing box on the box-out roller conveyor under the action of the transverse shifting servo electric cylinder, a piston rod of the liner plate placing air cylinder extends out, and the second liner plate covers an object layer. The article boxing method of the article boxing workstation can meet the requirements of packing articles in a multi-row and multi-layer manner in a packing box and has higher boxing efficiency.
Compared with the prior art, the invention has the beneficial effects that: the article boxing workstation is suitable for boxing articles in a packaging box in a multi-row and multi-layer mode, and is high in boxing efficiency. Under the action of the pushing belt guide rod cylinder, the article row pushing plate of the pushing mechanism pushes the article row to the chain plate conveyor, so that the structure is simple, and the pushing efficiency is high. The side front baffle and the side rear baffle are beneficial to orderly conveying of articles. The article layer gathering mechanism gathers a plurality of article rows into the article layer, so that the boxing manipulator can conveniently pack the articles, and the gathering effect is good and the structure is simple. The box inlet roller type conveyor and the box outlet roller type conveyor of the packing box conveying device are arranged side by side, so that the length of a workshop is short, and the number of lining plate placing devices for placing lining plates in a packing box is reduced. The case packer manipulator has a simple and practical structure, and can pack the article layer into the packaging case conveniently and quickly. The article vanning workstation can accomplish the first welt that is located the packing box bottom and the placing of the second welt of lid on the article layer, and compact structure just places the welt efficiently. The column baffle placing device is simple and practical in structure and convenient and fast to place the column baffles. The article boxing method of the article boxing workstation can meet the requirements of packing articles in a multi-row and multi-layer manner in a packing box and has higher boxing efficiency.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic view of a chain conveyor, an article layer gathering mechanism;
FIG. 4 is a schematic structural diagram of a box-packing-column spacer-placing device;
FIG. 5 is a schematic view of the structure of the packing liner placement device;
fig. 6 is a schematic structural view of the boxing robot.
In the figure: the device comprises a packing box conveying device 1, a box outlet roller conveyor 11, a box inlet roller conveyor 12, a box moving roller conveyor 13, a box moving transition roller table 14, a box moving base 15, a box moving belt guide rod cylinder 16, a box moving push plate 17, a box filling manipulator 2, a box filling installation frame 21, a box filling support 22, a box filling servo electric cylinder 23, a sliding seat 24, a lifting servo electric cylinder 25, a rectangular seat 26, a chuck 27, a clamping rod 28, a pull distance mechanism 3, a slow speed belt conveyor 31, a fast belt conveyor 32, a side front baffle 33, a horizontal article belt conveyor 4, a side rear baffle 41, an upright article belt conveyor 5, an article baffle 51, a pushing mechanism 6, an upright rod 61, a push belt guide rod cylinder 62, a push plate 63, an alignment conveying device 7, a chain plate conveyor 71, an article layer gathering mechanism 72, a gathering frame 73, a gathering support 74, a front gathering belt guide rod cylinder 75, a front gathering baffle 76, The device comprises a rear gathering belt guide rod cylinder 77, a rear gathering baffle 78, a mounting seat 79, a side gathering belt guide rod cylinder 710, a side gathering push plate 711, a lining plate placing device 8, an upper frame 81, a lower frame 82, a plate placing frame 83, a plate feeding frame 84, a longitudinal belt conveyor 85, a transverse shifting servo electric cylinder 86, a lining plate placing cylinder 87, a lining plate shifting vacuum chuck 88, a longitudinal shifting rodless cylinder 89, a swing cylinder 810, a swing arm 811, a shifting vacuum chuck 812, a row separator placing device 9, a row separator support 91, a row separator frame 92, a connecting support 93, a row separator shifting rodless cylinder 94, a row separator upper chute 95, a row separator lower chute 96, a row separator push head 97, a push plate 98, a row separator adsorption cylinder 99, a row separator vacuum chuck 910, a row separator 911, a row separator placing seat 912 and a row separator 10.
Detailed Description
The invention will be further described with reference to the drawings.
As shown in figures 1 to 6: an article boxing workstation comprising: the device comprises an article conveying device and a packaging box conveying device 1 which are arranged in parallel, an alignment conveying device 7 and a box filling manipulator 2; the article transport device includes: a distance-pulling mechanism 3 provided with a slow belt conveyor 31 and a fast belt conveyor 32, a horizontal article belt conveyor 4, a vertical article belt conveyor 5 and a pushing mechanism 6 which is arranged outside the vertical article belt conveyor 5 and provided with an article row pushing plate are sequentially arranged from front to back; the height of the upper side of the conveying belt of the upright article belt conveyor 5 is lower than that of the upper side of the conveying belt of the horizontal article belt conveyor 4; the alignment conveyor 7 includes: a chain plate conveyor 71 which is positioned at the inner side of the upright article belt conveyor 5 and the input end of which is opposite to the article row pushing plate, and an article layer gathering mechanism 72.
The pushing mechanism 6 comprises: two upright posts 61, a push belt guide rod cylinder 62 screwed with the upper ends of the upright posts 61; the article row push plate consists of six object pushing plates 63 which are arranged in parallel and the upper ends of the object pushing plates are respectively in threaded connection with push pull plates of the push belt guide rod air cylinders 62; a partition plate group consisting of a plurality of article partition plates 51 is arranged outside the conveying belt of the upright article belt conveyor 5; the lower end of the object pushing plate 63 is higher than the upper side of the conveying belt of the upright object belt conveyor 5; the width of the push plate 63 is smaller than the distance between the opposing faces of two adjacent article spacers 51.
The distance-pulling mechanism 3 is provided with two side front baffles 33 which are positioned above the conveying belt of the slow belt conveyor 31 and above the conveying belt of the fast belt conveyor 32; the horizontal article belt conveyor 4 is provided with two side endgates 41 above the conveyor belt.
The article layer gathering mechanism 72 includes: the gathering bracket 74 is provided with a gathering mounting frame 73 positioned on the upper side of the chain plate conveyor 71, a front gathering belt guide rod cylinder 75 in threaded connection with the front end of the gathering mounting frame 73, a front gathering baffle 76 with the upper end connected with a push-pull plate of the front gathering belt guide rod cylinder 75, a rear gathering belt guide rod cylinder 77 in threaded connection with the rear end of the gathering mounting frame 73, a rear gathering baffle 78 with the upper end in threaded connection with a push-pull plate of the rear gathering belt guide rod cylinder 77, two mounting seats 79 in one-to-one connection with two side ends of the chain plate conveyor 71, two side gathering belt guide rod cylinders 710 in one-to-one threaded connection with the mounting seats 79, and two side gathering push plates 711 which are positioned between the front gathering baffle 76 and the rear gathering baffle 78 and have the relative outer ends in one-to-one threaded connection with the push-pull plates of the side gathering belt guide rod cylinders 710.
The packing box conveying device 1 comprises: a box discharging roller conveyor 11 with the inner side end opposite to the output end of the chain plate conveyor 71, a box feeding roller conveyor 12 arranged in parallel with the box discharging roller conveyor 11, and a box moving mechanism; move case mechanism and include: the box moving device is provided with two box moving roller conveyors 13 arranged in parallel, a box moving base 15 of a box moving transition roller 14 arranged between the two box moving roller conveyors 13, a box moving belt guide rod air cylinder 16 arranged outside the box feeding roller conveyor 12 and connected with the box moving base 15, and a box moving push plate 17 screwed with a push-pull plate of the box moving belt guide rod air cylinder 16; the output end of the box-entering roller conveyor 12 is opposite to the input end of a box-moving roller conveyor 13; the output end of the other box-moving roller conveyor 13 is opposite to the input end of the box-discharging roller conveyor 11.
The boxing manipulator 2 comprises: a boxing support 22 provided with a boxing mounting frame 21 positioned at the output end of the chain plate conveyor 71 and at the upper side of the box-discharging roller conveyor 11, a boxing servo electric cylinder 23 arranged on the boxing mounting frame 21, a sliding seat 24 in threaded connection with a sliding block of the boxing servo electric cylinder 23, a lifting servo electric cylinder 25 in threaded connection with the sliding seat 24, a rectangular seat 26 with the upper end connected with a piston rod of the lifting servo electric cylinder 25, four clamping cylinders (not shown in the drawing) in threaded connection with the lower end of the rectangular seat 26 in a one-to-one correspondence manner, and four clamping rods 28 which are surrounded into a rectangle and are provided with three clamping heads 27; the inner end of the clamping rod 28 is in one-to-one corresponding threaded connection with the piston rod of the clamping cylinder 27; the piston rod of the lifting servo cylinder 25 is screwed with the rectangular seat 26.
The article boxing workstation further comprises: a lining board placement device 8; the lining board placing device 8 includes: the device comprises a plate placing frame 83 and a plate conveying frame 84 which are arranged on an upper frame 81 and a lower frame 82 which are positioned on the upper sides of a box discharging roller conveyor 11 and a box feeding roller conveyor 12, a longitudinal belt conveyor 85 arranged on the plate conveying frame 84, a transverse shifting servo electric cylinder 86 arranged on the upper end of the upper frame 81, a lining plate placing air cylinder 87 screwed with a slide block of the transverse shifting servo electric cylinder 86, a lining plate shifting vacuum suction cup 88 screwed with a piston rod of the lining plate placing air cylinder 87 on the upper end, a longitudinal shifting rodless air cylinder 89 arranged on the lower frame 82 and with one end opposite to the output end of the longitudinal belt conveyor 85, a swing air cylinder 810 screwed with a piston rod of the longitudinal shifting rodless air cylinder 89, a rotating arm 811 with one end connected with a rotating disc of the swing air cylinder 810, and a shifting vacuum suction cup 812 connected with.
The article boxing workstation further comprises: the row separator placing device 9 is arranged at one side of the row conveying device 7 and is positioned at the front side of the article layer gathering mechanism 72; the column separator placing device 9 includes: a row separator support 91, a row separator frame 92 disposed at the upper end of the row separator support 91 and having one end opposite to one side end of the row conveyor 7, a connecting support 93 disposed at the front side of the row separator frame 92, and a row separator shift rodless cylinder 94 disposed in parallel at the rear side of the row separator frame 92, an upper row separator chute 95 and a lower row separator chute 96 disposed at the rear side of the row separator frame 92 and having one end opposite to one side end of the row conveyor 7, the row separator frame 92 having suction holes (not shown in the drawings) disposed at the outer sides of the other ends of the upper row separator chute 95 and the lower row separator chute 96, a push plate 98 having two row separator push heads 97 and screwed to a slider of the row separator shift rodless cylinder 94, a row separator suction cylinder 99 screwed to the connecting support 93, a row separator vacuum chuck 910 opposite to the suction holes and screwed to a piston rod of the row separator suction cylinder 99, and a row separator accommodating groove 911 disposed at the rear side of the row separator support 91 and having a front end opposite to the suction holes A seat 912 is placed.
An article boxing method of an article boxing workstation, wherein the article boxing workstation is provided with a limiting structure of the article boxing workstation; (1) after articles which are arranged in front and behind and are horizontally placed are conveyed from a slow belt conveyor 31 of a distance-pulling mechanism 3 to a fast belt conveyor 32 and are separated by a distance, the articles are conveyed by a horizontal article belt conveyor 4 and rotate by 90 degrees to fall onto a conveyor belt of an upright article belt conveyor 5 one by one, and are separated by an article partition plate 51; (2) under the action of a push belt guide rod air cylinder 62 of the pushing mechanism 6, an article pushing plate 63 pushes an article row formed by six articles to a chain plate of a chain plate conveyor 71, and the article row moves along with the chain plate; (3) the piston rods of the row separator adsorption cylinders 99 of the row separator placing device 9 extend out of the adsorption through holes to push the row separator vacuum suckers 910 to adsorb one row separator 10, the piston rods of the row separator adsorption cylinders 99 retract to the rear side of the row separator frame 92, and under the action of the row separator shifting rodless cylinder 94, the row separator push heads 97 push the row separator to enter between the row separator upper chutes 95 and the row separator lower chutes 96 and move to be inserted between two adjacent article rows; (4) the push-pull plate of the rear gathering belt guide rod cylinder 77 of the article layer gathering mechanism 72 pushes the rear gathering baffle 78 to descend to block the article rows positioned on the front side from moving backwards along with the chain plates, so that the article rows moving backwards along with the chain plates are gathered, the push-pull plate of the front gathering belt guide rod cylinder 75 pushes the front gathering baffle 76 to descend to block the front sides of the three set article rows, and under the action of the two side gathering belt guide rod cylinders 710, the two side gathering push plates 98711 push two side ends of the three article rows one by one, so that the three article rows are gathered into an article layer; a row partition board is inserted between every two adjacent article rows in the three article rows; (5) the lining plate is placed on the conveying belt of the longitudinal belt conveyor 85 of the lining plate placing device 8 and conveyed to the output end of the longitudinal belt conveyor 85, the transposition vacuum chuck 812 adsorbs a first lining plate, the swing cylinder 810 longitudinally shifts under the action of the longitudinal shifting rodless cylinder 89, the swing cylinder 810 drives the transposition vacuum chuck 812 to perform transposition through the rotating arm 811, the lining plate shifting vacuum chuck 88 adsorbs the first lining plate under the action of the lining plate placing cylinder 87, the lining plate placing cylinder 87 shifts to the position above the packing box on the box feeding roller conveyor 12 under the action of the transverse shifting servo electric cylinder 86, the piston rod of the lining plate placing cylinder 87 extends out, and the first lining plate is placed at the bottom of the packing box; (6) the packing box moves to one box moving roller conveyor 13, and under the action of a box moving belt guide rod cylinder 16, a box moving push plate 9817 pushes the packing box to the other box moving roller conveyor 13 and conveys the packing box to a box discharging roller conveyor 11; (7) piston rods of four clamping cylinders 27 of the boxing manipulator 2 correspondingly pull the four clamping rods 28 to move one by one and enable the clamping heads 27 to clamp four side ends of the article layer, the piston rods of the lifting servo electric cylinder 25 drive the clamping rods 28 and the article layer to ascend through the rectangular base 26 and the clamping cylinders 27, the article layer moves to the upper side of the packing box under the action of the boxing servo electric cylinder 23, the piston rods of the lifting servo electric cylinder 25 drive the clamping rods 28 and the article layer to descend through the rectangular base 26 and the clamping cylinders 27, and the clamping heads 27 loosen the article layer to enable the article layer to be packed into the packing box; repeating the above actions to load the set plurality of article layers into the packaging box; (8) the indexing vacuum chuck 812 adsorbs a second liner plate, the swing air cylinder 810 longitudinally shifts under the action of the longitudinally shifting rodless air cylinder 89, the swing air cylinder 810 drives the indexing vacuum chuck 812 to index through the rotating arm 811, the liner plate shifting vacuum chuck 88 adsorbs the second liner plate under the action of the liner plate placing air cylinder 87, the liner plate placing air cylinder 87 shifts to be positioned above a packing box on the box-out roller conveyor 11 under the action of the transversely shifting servo electric cylinder 86, a piston rod of the liner plate placing air cylinder 87 extends out, and the second liner plate is covered on an article layer.
The invention has the beneficial effects that: the article boxing workstation is suitable for boxing articles in a packaging box in a multi-row and multi-layer mode, and is high in boxing efficiency. Under the action of the pushing belt guide rod cylinder, the article row pushing plate of the pushing mechanism pushes the article row to the chain plate conveyor, so that the structure is simple, and the pushing efficiency is high. The side front baffle and the side rear baffle are beneficial to orderly conveying of articles. The article layer gathering mechanism gathers a plurality of article rows into the article layer, so that the boxing manipulator can conveniently pack the articles, and the gathering effect is good and the structure is simple. The box inlet roller type conveyor and the box outlet roller type conveyor of the packing box conveying device are arranged side by side, so that the length of a workshop is short, and the number of lining plate placing devices for placing lining plates in a packing box is reduced. The case packer manipulator has a simple and practical structure, and can pack the article layer into the packaging case conveniently and quickly. The article vanning workstation can accomplish the first welt that is located the packing box bottom and the placing of the second welt of lid on the article layer, and compact structure just places the welt efficiently. The column baffle placing device is simple and practical in structure and convenient and fast to place the column baffles. The article boxing method of the article boxing workstation can meet the requirements of packing articles in a multi-row and multi-layer manner in a packing box and has higher boxing efficiency.
It will be obvious to those skilled in the art that the present invention may be varied in many ways, and that such variations are not to be regarded as a departure from the scope of the invention. All such modifications as would be obvious to one skilled in the art are intended to be included within the scope of this claim.
Claims (7)
1. An article boxing workstation comprising: the article conveying device and the packing box conveying device are arranged in parallel; characterized in that, the article boxing workstation further comprises: a whole-row conveying device and a boxing manipulator; the article transport device includes: the device comprises a distance pulling mechanism, a horizontal article belt conveyor, a vertical article belt conveyor and a pushing mechanism, wherein the distance pulling mechanism is provided with a slow belt conveyor and a fast belt conveyor, and the pushing mechanism is arranged outside the vertical article belt conveyor and is provided with an article row pushing plate; the height of the upper side of the conveying belt of the upright article belt conveyor is lower than that of the upper side of the conveying belt of the horizontal article belt conveyor; the arraying and conveying device comprises: the chain plate conveyor is positioned at the inner side of the upright article belt conveyor, and the input end of the chain plate conveyor is opposite to the article row push plate; the article layer gathering mechanism comprises: the gathering support is provided with a gathering mounting frame positioned on the upper side of the chain plate conveyor, a front gathering belt guide rod cylinder connected with the front end of the gathering mounting frame, a front gathering baffle plate of which the upper end is connected with a push-pull plate of the front gathering belt guide rod cylinder, a rear gathering belt guide rod cylinder connected with the rear end of the gathering mounting frame, a rear gathering baffle plate of which the upper end is connected with the push-pull plate of the rear gathering belt guide rod cylinder, two mounting seats connected with the two side ends of the chain plate conveyor in a one-to-one correspondence manner, two side gathering belt guide rod cylinders connected with the mounting seats in a one-to-one correspondence manner, and two side gathering push plates positioned between the front gathering baffle plate and the rear gathering baffle plate and connected with the push-pull plates of the side gathering belt guide rod cylinders in a one-to-one manner at the opposite outer; packing box conveyor includes: the box discharging roller conveyor is arranged at the inner side end of the box discharging roller conveyor and is opposite to the output end of the chain plate conveyor; the case packer manipulator includes: the automatic boxing device comprises a boxing support, a boxing servo electric cylinder, a sliding seat, a lifting servo electric cylinder, a rectangular seat, four clamping cylinders and clamping rods, wherein the boxing support is provided with a boxing mounting frame, the boxing mounting frame is positioned at the output end of a chain plate conveyor and at the upper side of a box outlet roller conveyor; the inner ends of the clamping rods are correspondingly connected with piston rods of the clamping cylinders one by one; a piston rod of the lifting servo electric cylinder is connected with the rectangular seat; when the article boxing workstation is used, articles which are arranged in front and at back and are horizontally placed are conveyed from a slow belt conveyor of a distance pulling mechanism to a fast belt conveyor to be pulled for a distance, conveyed by the horizontal article belt conveyor and rotated by 90 degrees to fall onto a conveying belt of the vertical article belt conveyor one by one; an object pushing plate of the pushing mechanism pushes an object row consisting of a plurality of objects to a chain plate of a chain plate conveyor, and the object row moves along with the chain plate; the article layer gathering mechanism gathers a plurality of article rows into an article layer; the boxing manipulator sequentially loads a plurality of set object layers into the packing box on the packing box conveying device from bottom to top; the article boxing workstation is suitable for boxing articles in a packaging box in a multi-row and multi-layer mode, and is high in boxing efficiency.
2. The article boxing station of claim 1, wherein the pushing mechanism comprises: the push belt guide rod cylinder is connected with the upper ends of the vertical rods; the article row push plate consists of a plurality of article push plates which are arranged in parallel and the upper ends of the article push plates are respectively connected with push plates of the push belt guide rod air cylinders; a partition plate group consisting of a plurality of article partition plates is arranged on the outer side of a conveying belt of the upright article belt conveyor; the lower end of the object pushing plate is higher than the upper side of a conveying belt of the upright object belt conveyor; the width of the object pushing plate is smaller than the distance between the opposite surfaces of the two adjacent object partition plates.
3. The article boxing station of claim 1, wherein the distance-pulling mechanism is provided with two side front baffles positioned above the conveying belt of the slow belt conveyor and above the conveying belt of the fast belt conveyor; the horizontal article belt conveyor is provided with two side rear baffles positioned above the conveying belt.
4. An article boxing station as claimed in claim 1, 2 or 3, wherein said box conveyor comprises: the box discharging roller conveyor is arranged at the inner side end of the box discharging roller conveyor and is opposite to the output end of the chain plate conveyor; move case mechanism and include: the box moving device comprises two box moving roller conveyors arranged in parallel, a box moving base of a box moving transition roller arranged between the two box moving roller conveyors, a box moving belt guide rod air cylinder arranged on the outer side of the box feeding roller conveyor and connected with the box moving base, and a box moving push plate connected with a push-pull plate of the box moving belt guide rod air cylinder; the output end of the box-entering roller conveyor is opposite to the input end of a box-moving roller conveyor; the output end of the other box moving roller conveyor is opposite to the input end of the box discharging roller conveyor.
5. The article boxing workstation of claim 4, further comprising: a liner plate placement device; the welt placer includes: the automatic conveying device comprises a plate placing rack, a plate conveying rack, a longitudinal belt conveyor, a transverse shifting servo electric cylinder, a lining plate placing cylinder, a lining plate shifting vacuum chuck, a longitudinal shifting rodless cylinder, a swing cylinder, a rotating arm and a rotating position vacuum chuck, wherein the plate placing rack is provided with an upper frame and a lower frame which are positioned on the upper sides of a box outlet roller conveyor and a box inlet roller conveyor, the longitudinal belt conveyor is arranged on the plate conveying rack, the transverse shifting servo electric cylinder is arranged on the upper end of the upper frame, the lining plate placing cylinder is connected with a sliding block of the transverse shifting servo electric cylinder, the lining plate shifting vacuum chuck is connected with a piston rod of the lining plate placing cylinder on the upper end of the lining plate placing cylinder, the longitudinal shifting rodless cylinder is arranged on.
6. The article boxing workstation of claim 1, 2 or 3, further comprising: the row partition plate placing device is arranged on one side of the row conveying device and is positioned on the front side of the article layer gathering mechanism; the column separator placing device includes: a row clapboard support, a row clapboard frame which is arranged at the upper end of the row clapboard support and one end of which is opposite to one side end of the row conveying device, a connecting bracket which is arranged at the front side of the row clapboard frame, a row clapboard shifting rodless cylinder which is arranged at the rear side of the row clapboard frame in parallel, an upper row clapboard sliding chute and a lower row clapboard sliding chute which are arranged at the rear side of the row clapboard frame and one end of which is opposite to one side end of the row conveying device, an adsorption through hole which is arranged at the outer side of the other ends of the upper row clapboard sliding chute and the lower row clapboard sliding chute of the row clapboard, and a push plate which is provided with at least one row clapboard push head and is, the row partition plate adsorption air cylinder is connected with the connecting support, the row partition plate vacuum chuck is opposite to the adsorption through hole and is connected with a piston rod of the row partition plate adsorption air cylinder, and the row partition plate placing seat is arranged on the rear side of the row partition plate support and is provided with a row partition plate accommodating groove with the front end opposite to the adsorption through hole.
7. A method of article packing at an article packing station having the defining structure of the article packing station of any one of claims 1 to 6; the device is characterized in that (1) after articles which are arranged in front and at the back and are horizontally placed are conveyed from a slow belt conveyor of a distance pulling mechanism to a fast belt conveyor and are pulled for a distance, the articles are conveyed by the horizontal article belt conveyor and rotate for 90 degrees to fall onto a conveying belt of an upright article belt conveyor one by one, and the articles are separated by an article partition plate; (2) under the action of a push belt guide rod cylinder of the push mechanism, an article pushing plate pushes an article row formed by a plurality of articles to a chain plate of a chain plate conveyor, and the article row moves along with the chain plate; (3) the piston rods of the row partition board adsorption cylinders of the row partition board placing device extend out of the adsorption through holes to push the row partition board vacuum suckers to adsorb a row partition board, the piston rods of the row partition board adsorption cylinders retract back to the row partition boards to stick to the rear side of the row partition board frame, and under the action of the row partition board shifting rodless cylinders, the row partition board push heads push the row partition boards to enter between the upper chutes of the row partition boards and the lower chutes of the row partition boards and move to be inserted between two adjacent article rows; (4) the push-pull plate of the rear gathering belt guide rod cylinder of the article layer gathering mechanism pushes the rear gathering baffle to descend to block the article rows positioned on the front side from moving backwards along with the chain plates, so that the article rows moving backwards along with the chain plates are gathered, the push-pull plate of the front gathering belt guide rod cylinder pushes the front gathering baffle to descend to block the front sides of a plurality of set article rows, and under the action of the two side gathering belt guide rod cylinders, the two side gathering push plates push two side ends of the plurality of article rows one by one correspondingly to enable the plurality of article rows to be gathered into an article layer; (5) the lining plate is arranged on a conveying belt of a longitudinal belt conveyor of the lining plate placing device and is conveyed to the output end of the longitudinal belt conveyor, the transposition vacuum chuck adsorbs a first lining plate, the swing cylinder longitudinally shifts under the action of a longitudinal shifting rodless cylinder, the swing cylinder drives the transposition vacuum chuck to translocate through the rocker arm, under the action of the lining plate placing cylinder, the lining plate shifting vacuum chuck adsorbs the first lining plate, under the action of a transverse shifting servo electric cylinder, the lining plate placing cylinder shifts to be positioned above a packing box on a box feeding roller conveyor, a piston rod of the lining plate placing cylinder extends out, and the first lining plate is arranged at the bottom of the packing box; (6) the packing box moves to a box moving roller conveyor, and under the action of a box moving cylinder with a guide rod, a box moving push plate pushes the packing box to another box moving roller conveyor and conveys the packing box to a box discharging roller conveyor; (7) piston rods of four clamping cylinders of the boxing manipulator correspondingly pull the four clamping rods to move one by one and enable the clamping heads to clamp four side ends of the article layer, the piston rods of the lifting servo electric cylinders drive the clamping rods and the article layer to ascend through the rectangular seat and the clamping cylinders, the article layer moves to the upper side of the packaging box under the action of the boxing servo electric cylinders, the piston rods of the lifting servo electric cylinders drive the clamping rods and the article layer to descend through the rectangular seat and the clamping cylinders, and the clamping heads loosen the article layer to enable the article layer to be packaged into the packaging box; repeating the above actions to load the set plurality of article layers into the packaging box; (8) the transposition vacuum chuck adsorbs a second liner plate, the swing air cylinder longitudinally shifts under the action of the longitudinal shifting rodless air cylinder, the swing air cylinder drives the transposition vacuum chuck to shift through the rotating arm, the liner plate shifting vacuum chuck adsorbs the second liner plate under the action of the liner plate placing air cylinder, the liner plate placing air cylinder shifts to the position above a packing box on the box-out roller conveyor under the action of the transverse shifting servo electric cylinder, a piston rod of the liner plate placing air cylinder extends out, and the second liner plate covers an object layer.
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| CN201810024472.9A CN108327983B (en) | 2018-01-10 | 2018-01-10 | Article boxing workstation and article boxing method |
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| FR3087427B1 (en) * | 2018-10-19 | 2021-01-22 | Jacky Peterlini | DEVICE AND PROCEDURE FOR COLLECTING AND UNLOADING ITEMS |
| CN109552681B (en) * | 2018-12-03 | 2023-10-31 | 北京大森包装机械有限公司 | Material sorting conveyor and conveying method |
| CN110712793B (en) * | 2019-09-27 | 2020-10-30 | 南京坤航信息科技有限公司 | Boxing method of self-adaptive automatic boxing equipment |
| CN110979822A (en) * | 2019-12-16 | 2020-04-10 | 广州珐玛珈智能设备股份有限公司 | Linear laminating device for strip-shaped package conveying |
| CN111498218A (en) * | 2020-04-20 | 2020-08-07 | 范驰 | Packer and automatic production change method thereof |
| CN112693171A (en) * | 2021-01-06 | 2021-04-23 | 深圳九星印刷包装集团有限公司 | Collecting and boxing machine |
| CN113320749A (en) * | 2021-06-09 | 2021-08-31 | 南京柯支机电设备有限公司 | A divide material reason material mechanism for drinking straw production industry |
| CN118205776B (en) * | 2024-05-20 | 2024-09-24 | 博实(苏州)智能科技有限公司 | Method and device for placing row spacing plates before boxing brick-shaped material bags |
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| CN103158900B (en) * | 2011-12-15 | 2015-04-08 | 苏州澳昆智能机器人技术有限公司 | Robot solidifying encasing system |
| CN103523260B (en) * | 2013-10-21 | 2015-07-15 | 安徽工业大学 | Laundry detergent collecting and boxing device |
| CN204415776U (en) * | 2014-12-11 | 2015-06-24 | 东方机器制造（昆明）有限公司 | Novel encasing machine |
| CN205169058U (en) * | 2015-10-31 | 2016-04-20 | 山东新华医疗器械股份有限公司 | Device is put in to integrated type baffle |
| CN207902793U (en) * | 2018-01-10 | 2018-09-25 | 杭州娃哈哈精密机械有限公司 | Article vanning work station |
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