CN114309789A - Isometric cutting equipment is used in cylinder jacket production - Google Patents
Isometric cutting equipment is used in cylinder jacket production Download PDFInfo
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- CN114309789A CN114309789A CN202111594482.4A CN202111594482A CN114309789A CN 114309789 A CN114309789 A CN 114309789A CN 202111594482 A CN202111594482 A CN 202111594482A CN 114309789 A CN114309789 A CN 114309789A
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Abstract
The invention relates to the technical field of machining, in particular to isometric cutting equipment for producing a cylinder sleeve, which comprises a cutting machine, materials and a processing rack, and further comprises: the machining device comprises an L-shaped fixing frame and an L-shaped sliding frame, wherein the L-shaped fixing frame is fixed on the upper side of a machining rack, the L-shaped sliding frame is connected to the upper side of the machining rack in a sliding mode through a sliding rail, and a precise sliding assembly is arranged on one side of the L-shaped sliding frame; the cutting machine is fixed on one side of the Z-shaped frame, a guide hole is formed in one side of the machining rack, the Z-shaped frame can slide on the inner side of the guide hole, and an automatic lifting assembly is arranged on one side of the Z-shaped frame. According to the invention, by arranging the cutting machine, the material, the processing rack, the L-shaped fixing rack, the L-shaped sliding rack, the Z-shaped rack, the L-shaped reciprocating rack, the rotating plate, the supporting column, the blanking hole and the collecting box, the automatic feeding machine has the functions of automatic feeding, quantitative feeding, universal fixture, quick clamping, automatic cutting, deformation prevention supporting, automatic blanking and automatic collecting.
Description
Technical Field
The invention relates to the technical field of machining, in particular to isometric cutting equipment for producing a cylinder sleeve.
Background
Machining refers to a process of changing the physical dimensions or properties of a workpiece by a mechanical device. The difference in the machining method can be divided into cutting machining and pressing machining. In the production process, all the processes of changing the shape, size, position, property, etc. of the production object into a finished product or a semi-finished product are called as a process. It is an integral part of the production process. The processes can be divided into casting, forging, stamping, welding, machining, assembling and other processes, the mechanical manufacturing process generally refers to the sum of the machining process of the parts and the assembling process of the machine, and other processes are called auxiliary processes, such as transportation, storage, power supply, equipment maintenance and the like. The technological process consists of one or several steps in sequence.
The cylinder comprises a plurality of parts such as a cylinder sleeve and a cylinder cover, wherein the cylinder sleeve needs to cut a long-pipe-shaped raw material into a plurality of short-pipe-shaped raw materials during production and processing, so that cutting equipment needs to be used for cutting the long-pipe-shaped raw material.
Cutting equipment among the prior art is when using, need carry out manual measurement cutting position through the manual work, then carrying out manual feed, no automatic feed, automatic ration function, make cutting accuracy lower, machining efficiency is lower, and do not have general clamping function, when the principle of equidimension not needs to be changed, then need change anchor clamps, cause the use inconvenient, and do not have the function of preapring for an unfavorable turn of events, when cutting piece pushes down cast raw materials, the condition of pressing the raw materials deformation then probably appears, and do not have the automatic collection function, cut down one section back with the raw materials, the raw materials that are downcut can drop on the equipment or subaerial, then need not to collect the raw materials that drop through the manual work in follow-up, the convenience is lower, for this reason, we have proposed an isometric cutting equipment for cylinder jacket production, be used for solving above-mentioned problem.
Disclosure of Invention
The invention aims to solve the defects that when cutting equipment in the prior art is used, the cutting position needs to be manually measured, then manual feeding is carried out, automatic feeding and automatic quantifying functions are not available, so that the cutting precision is low, the machining efficiency is low, a universal clamping function is unavailable, when the principle of different sizes needs to be replaced, a clamp needs to be replaced, the use is inconvenient, an anti-deformation function is unavailable, when a pipe-shaped raw material is pressed by a cutting piece, the raw material is pressed to deform, an automatic collecting function is unavailable, the cut raw material falls onto the equipment or the ground after the raw material is cut into a section, the fallen raw material does not need to be collected manually in the subsequent process, and the convenience is low.
In order to achieve the purpose, the invention adopts the following technical scheme:
the design is an isometric cutting equipment for cylinder jacket production, including cutting machine, material, processing rack, still includes:
the device comprises an L-shaped fixing frame and an L-shaped sliding frame, wherein the L-shaped fixing frame is fixed on the upper side of a machining rack, the L-shaped sliding frame is connected to the upper side of the machining rack in a sliding mode through a sliding rail, and a precise sliding assembly is arranged on one side of the L-shaped sliding frame;
the cutting machine is fixed on one side of the Z-shaped frame, one side of the machining rack is provided with a guide hole, the Z-shaped frame can slide on the inner side of the guide hole, and one side of the Z-shaped frame is provided with an automatic lifting assembly;
the L-shaped reciprocating frame is slidably connected to the upper side of the processing rack through a sliding rail, and an automatic reciprocating assembly is arranged on one side of the L-shaped reciprocating frame;
the rotating plate is rotatably connected to the L-shaped reciprocating frame, and an automatic reciprocating rotating assembly is arranged between the rotating plate and the L-shaped reciprocating frame;
the supporting column is fixed on one side of the rotating plate, an automatic blanking assembly is arranged between the supporting column and the rotating plate, and a blanking hole is formed in one side of the processing rack;
and the collecting box is arranged on one side of the processing rack.
Preferably, L type mount, L type carriage one side are all fixed and are equipped with A supporting seat, A supporting seat one side all is equipped with the through-hole, the through-hole inboard is all fixed and is equipped with A die clamping cylinder, A die clamping cylinder's the axle head is all fixed and is equipped with L type clamping frame, L type clamping frame one side is all fixed and is equipped with the B supporting seat, B supporting seat one side all is equipped with the through hole, the through hole inboard is all fixed and is equipped with B die clamping cylinder, B die clamping cylinder's the axle head is all fixed and is equipped with L type and pushes down the frame, L type pushes down the frame all slidable on L type clamping frame one side, L type mount, L type carriage one side all are equipped with the slot hole, L type pushes down the frame all slidable inboard at the slot hole, A die clamping cylinder, B die clamping cylinder all need pass through the external solenoid valve of trachea.
Preferably, accurate slip subassembly includes the drive board, the drive board is fixed on L type carriage one side, the fixed servo motor that is equipped with in drive board one side, servo motor need be through external drive controller of wire and power, servo motor's the fixed gear that is equipped with of axle head, the fixed rack that is equipped with in processing rack one side, the gear is connected through the meshing transmission with the rack.
Preferably, the automatic lifting assembly comprises a lifting cylinder, a mounting hole is formed in one side of the processing rack, the lifting cylinder is fixed to the inner side of the mounting hole, the shaft end of the lifting cylinder is fixed to one side of the Z-shaped rack, and the lifting cylinder is required to be externally connected with an electromagnetic valve through a gas pipe.
Preferably, the automatic reciprocating assembly comprises a connecting seat, the connecting seat is fixed on the upper side of the processing rack, a connecting hole is formed in one side of the connecting seat, a reciprocating cylinder is fixedly arranged on the inner side of the connecting hole, the shaft end of the reciprocating cylinder is fixed on one side of the L-shaped reciprocating rack, and the reciprocating cylinder is externally connected with an electromagnetic valve through an air pipe.
Preferably, the automatic reciprocating rotation assembly comprises a U-shaped frame, the U-shaped frame is fixed on one side of the L-shaped reciprocating frame, a rotary cylinder is rotatably arranged on the inner side of the U-shaped frame, the shaft end of the rotary cylinder is rotatably connected to one side of the rotating plate, and the rotary cylinder is required to be externally connected with an electromagnetic valve through an air pipe.
Preferably, the automatic blanking assembly comprises a blanking push plate, a sliding hole is formed in one side of the blanking push plate, the supporting column can slide in the inner side of the sliding hole, a cylinder hole is formed in one side of the rotating plate, a blanking cylinder is fixedly arranged on the inner side of the cylinder hole, the shaft end of the blanking cylinder is fixed to one side of the blanking push plate, and the blanking cylinder is required to be externally connected with an electromagnetic valve through a gas pipe.
The isometric cutting equipment for producing the cylinder sleeve, provided by the invention, has the beneficial effects that: through setting up the processing rack, L type mount, L type carriage, A supporting seat, A die clamping cylinder, L type die clamping frame, B supporting seat, B die clamping cylinder, the L type pushes down the frame, the slot hole, the drive board, servo motor, the gear, the rack, make it have automatic feed, the ration feed, anchor clamps are general, quick clamping function, can press from both sides tightly and dismantle the material automatically fast, and can carry out clamping and dismantlement to the material of different dimensions, can make the material automatic move forward, thereby need not artifical feed, isometric feed can be accomplished, and higher feed precision has. Through setting up cutting machine, Z type frame, lift cylinder, make it have the automatic cutout function, can carry out automatic cutout to the material. Come and go the frame through setting up the L type, the rotor plate, prop up the post, the unloading hole, collect the box, the connecting seat, come and go the cylinder, U type frame, revolving cylinder, the unloading push pedal, the unloading cylinder, make it have the shape of preapring for an unfavorable turn of events and support, automatic unloading, the automatic collection function, can be when the material is cut, support the inside of material, thereby can prevent that the material from taking place to warp because of the pressure of cutting piece, and after the material is cut off, can be with the material automatic collection who is downcut to collecting in the box, thereby need not artifical follow-up manual collection, higher convenience in use has.
Drawings
Fig. 1 is a schematic front perspective view of an isometric cutting apparatus for producing a cylinder liner according to the present invention;
fig. 2 is a schematic back perspective view of an isometric cutting apparatus for producing a cylinder liner according to the present invention;
fig. 3 is a schematic front cut-away perspective structure diagram of an isometric cutting device for producing a cylinder liner according to the present invention;
fig. 4 is a left side cut-away perspective structure diagram of an isometric cutting device for producing a cylinder liner according to the present invention;
fig. 5 is a right side cut-away perspective view of the equal length cutting device for producing the cylinder liner according to the present invention;
fig. 6 is a schematic diagram of a partially cut-away perspective structure of a right side surface of an isometric cutting device for producing a cylinder liner according to the present invention.
In the figure: 1 cutting machine, 2 materials, 3 processing platforms, 4L type fixed frames, 5L type sliding frames, 6Z type frames, 7L type reciprocating frames, 8 rotating plates, 9 supporting columns, 10 blanking holes, 11 collecting boxes, 12A supporting seats, 13A clamping cylinders, 14L type clamping frames, 15B supporting seats, 16B clamping cylinders, 17L type pressing frames, 18 long holes, 19 driving plates, 20 servo motors, 21 gears, 22 racks, 23 lifting cylinders, 24 connecting seats, 25 reciprocating cylinders, 26U type frames, 27 rotating cylinders, 28 blanking push plates and 29 blanking cylinders.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, an isometric cutting device for cylinder liner production comprises a cutting machine 1, a material 2, a processing rack 3, and further comprises:
the device comprises an L-shaped fixing frame 4 and an L-shaped sliding frame 5, wherein the L-shaped fixing frame 4 is fixed on the upper side of a machining rack 3, the L-shaped sliding frame 5 is connected to the upper side of the machining rack 3 in a sliding mode through a sliding rail, and a precise sliding assembly is arranged on one side of the L-shaped sliding frame 5;
the cutting machine 1 is fixed on one side of the Z-shaped frame 6, a guide hole is formed in one side of the machining rack 3, the Z-shaped frame 6 can slide in the guide hole, and an automatic lifting assembly is arranged on one side of the Z-shaped frame 6;
the L-shaped reciprocating frame 7 is connected to the upper side of the processing rack 3 in a sliding manner through a sliding rail, and an automatic reciprocating assembly is arranged on one side of the L-shaped reciprocating frame 7;
the rotating plate 8 is rotatably connected to the L-shaped reciprocating frame 7, and an automatic reciprocating rotating assembly is arranged between the rotating plate 8 and the L-shaped reciprocating frame 7;
the supporting column 9 is fixed on one side of the rotating plate 8, an automatic blanking assembly is arranged between the supporting column 9 and the rotating plate 8, and a blanking hole 10 is formed in one side of the processing rack 3;
a collecting box 11, wherein the collecting box 11 is arranged on one side of the processing bench 3.
Accurate slip subassembly includes drive board 19, drives board 19 and fixes on L type carriage 5 one side, drives the fixed servo motor 20 that is equipped with in 19 one side of board, and servo motor 20 need be through the external drive controller of wire and power, and servo motor 20's the fixed gear 21 that is equipped with of axle head, and processing rack 3 one side is fixed and is equipped with rack 22, and gear 21 is connected through the meshing transmission with rack 22.
The automatic lifting assembly comprises a lifting cylinder 23, a mounting hole is formed in one side of the processing rack 3, the lifting cylinder 23 is fixed to the inner side of the mounting hole, the shaft end of the lifting cylinder 23 is fixed to one side of the Z-shaped frame 6, and the lifting cylinder 23 is required to be externally connected with an electromagnetic valve through a gas pipe.
The automatic reciprocating assembly comprises a connecting seat 24, the connecting seat 24 is fixed on the upper side of the processing rack 3, a connecting hole is formed in one side of the connecting seat 24, a reciprocating cylinder 25 is fixedly arranged on the inner side of the connecting hole, the shaft end of the reciprocating cylinder 25 is fixed on one side of the L-shaped reciprocating rack 7, and the reciprocating cylinder 25 is externally connected with an electromagnetic valve through an air pipe.
The automatic reciprocating rotation assembly comprises a U-shaped frame 26, the U-shaped frame 26 is fixed on one side of the L-shaped reciprocating frame 7, a rotation cylinder 27 is rotatably arranged on the inner side of the U-shaped frame 26, the shaft end of the rotation cylinder 27 is rotatably connected on one side of the rotating plate 8, and the rotation cylinder 27 is required to be externally connected with an electromagnetic valve through an air pipe.
The automatic blanking assembly comprises a blanking push plate 28, a sliding hole is formed in one side of the blanking push plate 28, the supporting column 9 can slide in the inner side of the sliding hole, a cylinder hole is formed in one side of the rotating plate 8, a blanking cylinder 29 is fixedly arranged in the inner side of the cylinder hole, the shaft end of the blanking cylinder 29 is fixed to one side of the blanking push plate 28, and the blanking cylinder 29 is required to be externally connected with an electromagnetic valve through a gas pipe.
When in use, the invention:
through setting up processing rack 3, L type mount 4, L type carriage 5, A supporting seat 12, A die clamping cylinder 13, L type clamping frame 14, B supporting seat 15, B die clamping cylinder 16, L type pushes down frame 17, slot hole 18, driving plate 19, servo motor 20, gear 21, rack 22, make it have automatic feed, the ration feed, anchor clamps are general, quick clamping function, can press from both sides tightly and dismantle material 2 automatically fast, and can carry out clamping and dismantlement to material 2 of different dimensions, can make 2 automatic forward movements of material, thereby need not artifical feed, can accomplish isometric feed, and have higher feed precision, during concrete implementation: when the material 2 needs to be moved and fed, the clamping cylinders A13 and B16 on the L-shaped fixing frame 4 can be controlled to extend out, then the clamping cylinders A13 and B on the L-shaped sliding frame 5 are controlled to retract, then the servo motor 20 is controlled to rotate, the L-shaped sliding frame 5 is enabled to automatically get away from the L-shaped fixing frame 4, after the L-shaped sliding frame 5 moves for a proper distance, the clamping cylinders A13 and B on the L-shaped sliding frame 5 are controlled to extend out, then the clamping cylinders A13 and B16 on the L-shaped fixing frame 4 are controlled to retract, then the servo motor 20 is controlled to rotate, the L-shaped sliding frame 5 is enabled to automatically get close to the L-shaped fixing frame 4, at the moment, the L-shaped sliding frame 5 can drive the material 2 to automatically move forwards, so that automatic feeding, quantitative feeding, universal clamping and automatic quick clamping can be completed, when the moving amount of the L-shaped sliding frame 5 reaches the feeding amount, the servo motor 20 is controlled to stop, then the clamping cylinder A13 and the clamping cylinder B16 on the L-shaped fixing frame 4 are controlled to extend out, so that the material 2 is completely clamped, then cutting is carried out, the situation that the material 2 is not loosened when being cut can be guaranteed, and the high-stability material cutting machine has good stability.
Through setting up cutting machine 1, Z type frame 6, lift cylinder 23, make it have the automatic cutout function, can carry out automatic cutout to material 2, during concrete implementation: when needs cut material 2, steerable lift cylinder 23 slowly stretches out, and cutting machine 1, Z type frame 6 can descend slowly simultaneously this moment, can cut material 2 through the cutting piece on the cutting machine 1, and then accomplish automatic cutout.
Come and go frame 7 through setting up the L type, rotor plate 8, prop up post 9, unloading hole 10, collect box 11, connecting seat 24, come and go cylinder 25, U type frame 26, revolving cylinder 27, unloading push pedal 28, unloading cylinder 29, make it have the shape of preapring for an unfavorable turn of events and support, automatic unloading, the automatic collection function, can be when material 2 is cut, support the inside of material 2, thereby can prevent that material 2 from taking place to warp because of the pressure of cutting piece, and after material 2 is cut off, can be with the material automatic collection who is downcut to collecting box 11 in, thereby need not artifical follow-up manual collection that carries on, have higher use convenience, during concrete implementation: when needs cut material 2, steerable round trip cylinder 25 withdrawal, make prop post 9 and insert inside material 2, then cutting, after the cutting is accomplished, steerable round trip cylinder 25 stretches out, the material 2 that is downcut this moment can be followed the L type and come and go frame 7, rotor plate 8, prop post 9 and move backward together, then control revolving cylinder 27 stretches out, rotor plate 8 this moment, prop post 9 and can overturn downwards automatically, then control unloading cylinder 29 stretches out, unloading push pedal 28 can will prop up in the automatic collection box 11 that pushes away of material 2 on the post 9 this moment, and then accomplish automatic unloading, automatic collection.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The utility model provides an isometric cutting equipment is used in cylinder jacket production, includes cutting machine (1), material (2), processing rack (3), its characterized in that still includes:
the machining device comprises an L-shaped fixing frame (4) and an L-shaped sliding frame (5), wherein the L-shaped fixing frame (4) is fixed on the upper side of a machining rack (3), the L-shaped sliding frame (5) is connected to the upper side of the machining rack (3) in a sliding mode through a sliding rail, and a precise sliding assembly is arranged on one side of the L-shaped sliding frame (5);
the cutting machine (1) is fixed on one side of the Z-shaped frame (6), a guide hole is formed in one side of the processing rack (3), the Z-shaped frame (6) can slide in the guide hole, and an automatic lifting assembly is arranged on one side of the Z-shaped frame (6);
the L-shaped reciprocating frame (7) is connected to the upper side of the processing rack (3) in a sliding mode through a sliding rail, and an automatic reciprocating assembly is arranged on one side of the L-shaped reciprocating frame (7);
the rotating plate (8) is rotatably connected to the L-shaped reciprocating frame (7), and an automatic reciprocating rotating assembly is arranged between the rotating plate (8) and the L-shaped reciprocating frame (7);
the automatic blanking device comprises a supporting column (9), wherein the supporting column (9) is fixed on one side of a rotating plate (8), an automatic blanking assembly is arranged between the supporting column (9) and the rotating plate (8), and a blanking hole (10) is formed in one side of the processing rack (3);
the collecting box (11) is arranged on one side of the processing rack (3).
2. The isometric cutting equipment for producing the cylinder sleeve according to claim 1, wherein an A support seat (12) is fixedly arranged on one side of each of the L-shaped fixing frame (4) and the L-shaped sliding frame (5), a through hole is formed in one side of each of the A support seats (12), an A clamping cylinder (13) is fixedly arranged on the inner side of each through hole, an L clamping frame (14) is fixedly arranged at the shaft end of each A clamping cylinder (13), a B support seat (15) is fixedly arranged on one side of each L clamping frame (14), a through hole is formed in one side of each B support seat (15), a B clamping cylinder (16) is fixedly arranged on the inner side of each through hole, an L pressing frame (17) is fixedly arranged at the shaft end of each B clamping cylinder (16), each L pressing frame (17) can slide on one side of each L clamping frame (14), and each L-shaped fixing frame (4), One side of the L-shaped sliding frame (5) is provided with a long hole (18), the L-shaped pressing frame (17) can slide on the inner side of the long hole (18), and the clamping cylinder A (13) and the clamping cylinder B (16) are externally connected with an electromagnetic valve through air pipes.
3. The isometric cutting equipment for producing the cylinder sleeve is characterized in that the accurate sliding assembly comprises a driving plate (19), the driving plate (19) is fixed on one side of the L-shaped sliding frame (5), a servo motor (20) is fixedly arranged on one side of the driving plate (19), the servo motor (20) needs to be externally connected with a driving controller and a power supply through a lead, a gear (21) is fixedly arranged at the shaft end of the servo motor (20), a rack (22) is fixedly arranged on one side of the processing rack (3), and the gear (21) is in transmission connection with the rack (22) through meshing.
4. The equal-length cutting equipment for producing the cylinder sleeves is characterized in that the automatic lifting assembly comprises a lifting cylinder (23), a mounting hole is formed in one side of the machining rack (3), the lifting cylinder (23) is fixed to the inner side of the mounting hole, the shaft end of the lifting cylinder (23) is fixed to one side of the Z-shaped frame (6), and the lifting cylinder (23) is externally connected with an electromagnetic valve through a gas pipe.
5. The equal length cutting equipment for producing the cylinder sleeve is characterized in that the automatic reciprocating assembly comprises a connecting seat (24), the connecting seat (24) is fixed on the upper side of the processing rack (3), a connecting hole is formed in one side of the connecting seat (24), a reciprocating cylinder (25) is fixedly arranged on the inner side of the connecting hole, the shaft end of the reciprocating cylinder (25) is fixed on one side of the L-shaped reciprocating rack (7), and the reciprocating cylinder (25) is externally connected with an electromagnetic valve through an air pipe.
6. The equal length cutting equipment for cylinder liner production according to claim 1, wherein the automatic reciprocating rotation assembly comprises a U-shaped frame (26), the U-shaped frame (26) is fixed on one side of the L-shaped reciprocating frame (7), a rotation cylinder (27) is rotatably arranged on the inner side of the U-shaped frame (26), the shaft end of the rotation cylinder (27) is rotatably connected on one side of the rotating plate (8), and the rotation cylinder (27) is externally connected with an electromagnetic valve through an air pipe.
7. The isometric cutting equipment for producing the cylinder sleeve is characterized in that the automatic blanking assembly comprises a blanking push plate (28), a sliding hole is formed in one side of the blanking push plate (28), the supporting column (9) can slide in the sliding hole, a cylinder hole is formed in one side of the rotating plate (8), a blanking cylinder (29) is fixedly arranged on the inner side of the cylinder hole, the shaft end of the blanking cylinder (29) is fixed to one side of the blanking push plate (28), and the blanking cylinder (29) is required to be externally connected with an electromagnetic valve through an air pipe.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111594482.4A CN114309789B (en) | 2021-12-23 | 2021-12-23 | Equal-length cutting equipment for cylinder sleeve production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111594482.4A CN114309789B (en) | 2021-12-23 | 2021-12-23 | Equal-length cutting equipment for cylinder sleeve production |
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| CN114309789A true CN114309789A (en) | 2022-04-12 |
| CN114309789B CN114309789B (en) | 2023-05-30 |
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| CN202111594482.4A Active CN114309789B (en) | 2021-12-23 | 2021-12-23 | Equal-length cutting equipment for cylinder sleeve production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116140699A (en) * | 2023-04-17 | 2023-05-23 | 江苏星火特钢集团有限公司 | Sawing equipment for H-shaped stainless steel decorative plate |
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| CN114309789B (en) | 2023-05-30 |
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