CN111823306A - Navel orange brandy raw materials handles integrative device - Google Patents
Navel orange brandy raw materials handles integrative device Download PDFInfo
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- CN111823306A CN111823306A CN202010515161.XA CN202010515161A CN111823306A CN 111823306 A CN111823306 A CN 111823306A CN 202010515161 A CN202010515161 A CN 202010515161A CN 111823306 A CN111823306 A CN 111823306A
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- motor box
- screw rod
- motor
- navel orange
- cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/0006—Means for guiding the cutter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1818—Means for removing cut-out material or waste by pushing out
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
- C12G3/024—Preparation of other alcoholic beverages by fermentation of fruits other than botanical genus Vitis
Abstract
The invention discloses a navel orange brandy raw material treatment integrated device, which comprises a rack, a first motor box, a second motor box, a third motor box, a cutting table, a cutter set, a driving mechanism and a limiting cylinder, wherein the first motor box is arranged on the side surface of the rack, the second motor box is arranged on the top surface of the rack, the third motor box is connected to the top surface of the second motor box, the cutting table is fixed in the rack, the cutter set is arranged in the rack, the output end of the driving mechanism is connected with the cutter set, and the limiting cylinder is movably connected to the cutting table; when cutting the navel orange, can once only open peel and pulp to with partial pulp and peel complete separation, divide into pure pulp and the pulp of taking the skin with the navel orange, provide two kinds of raw and other materials for subsequent fermentation work simultaneously, simple mechanical transmission structure makes the operation of whole device more stable, and it is also more convenient to maintain, and manufacturing cost is lower, and cost of maintenance is also lower.
Description
Technical Field
The invention relates to the technical field of navel orange brandy raw material treatment, in particular to a navel orange brandy raw material treatment integrated device.
Background
Fengjie navel orange, Fengjie county specialty of Chongqing city, Chinese geographical indication product;
the cultivation of the orange in Fengjie county starts in the Han Dynasty, has a long history, and the production area is located in the three gorges reservoir area, thereby having the ecological advantages of planting three oranges of no typhoon, no freezing damage and no quarantine, diseases and insect pests. And the mid-mature local fine variety of Huaqi strains such as Fengyuan 72-1 and the like is adopted, the produced navel orange has medium-thick, crisp and easy peeling pericarp, tender and slag-melting meat quality, no core and less collateral, moderate sour and sweet taste, much and refreshing juice, fragrant aftertaste, and honor the honor of high-quality fruits of Ministry of agriculture, gold prize of China international agricultural exposition and the like;
"Fengjie navel orange" is a special fruit for Chongqing, and its base is established in 1979 by the foreign trade department approving to establish export navel orange base for 2 ten thousand mu, and later undergoes three development stages of 1985-1990, 1991-1996 and 1997-2002. In 2005, the whole county has grown over 850 million navel oranges in the area with elevation below 600 m on both sides of the river basin of the five rivers in the river, and the area is built up by 15 ten thousand mu, the yield reaches 12.4 ten thousand tons, the output value reaches 2.5 hundred million yuan, which accounts for 20% of the agricultural output value in the county, and becomes the leading industry of three hundred thousand people living in one tree; the two banks of 40-kilometer Changjiang river and the tributary grasshouse river, the plum brook river, the Zhu-Chlamyda, the ink brook river and the stalagmite river become main producing areas of Fengjie navel orange in primary and secondary steps, and the yield accounts for more than 80 percent of the total yield;
the Fengjie navel orange base utilizes the advantage of no factory pollution per se, eight pollution-free navel orange standardized production technologies such as 'tree windowing, garden grass growing, organic fertilizer, biological medicine, thinning fruit, fruit bag covering, insect killing lamp, tree hanging and storing' are popularized, chemical fertilizer application and high-toxicity and high-residue pesticide use are strictly controlled, standardized commercial cleaning, sorting and packaging treatment are carried out, and consumers can eat the peaches with reassurance;
the Fengjie navel orange industry accounts for 20% of the total agricultural income of Fengjie county and is a main source of economic income of farmers in low mountain river valley areas with the altitude of less than 600 meters in mountainous areas. The income of 10 navel oranges produced by village and town in the whole county accounts for 67 percent of the total income of the agriculture. 50 households of 50 tons of fruit seeds over the whole county income about 10 ten thousand yuan; 300 households with more than 20 tons have income of about 4 ten thousand yuan; more than 10 tons of 3000 households income is about 2 ten thousand yuan; the income of 5 fruit farmers in the county is 4000 Yuan. Meanwhile, the development of related industries such as marketing, transportation, packaging, diet and the like is driven;
in recent years, the total yield of navel oranges is increased year by year due to the expansion of planting areas and the improvement of cultivation techniques, but fresh fruits with defective appearances are sold at low price and are high in yield and not harvested, so that the enthusiasm of fruit growers is seriously hurt, and some fruits are processed into products such as fruit juice and the like. However, the added values of the products are low and are influenced to a certain extent, and in recent decades, the research of taking navel oranges to make distilled liquor has appeared, but the total amount of non-alcoholic volatile matters is not high, the content of methanol is higher, in addition, the grape brandy reaches a certain standard, the aging is needed for several years to dozens of years, the cost is relatively higher, and the brandy has been deeply planted in all wine channels in mansion; in the Guangdong, brandy has been favored by high-end dining channels; in the shanghai, in adulthood, brandy has unknowingly penetrated from the club to the bar. Because the brandy is suitable for wide consumer groups, the brandy has the strength in a single channel of a night place, and the brandy has great success in catering channels in Fujian and Guangdong; in inland provinces, brandy gifts are also the first choice for festival gifts by being loaded in various major merchants. Those in the harsh brandy industry indicate that: the harsh brandy will gradually radiate from the night field channel to the everyday channel. The wine which has the full-channel operation capability is brandy, so that the additional value of the navel orange can be improved and cheap brandy production raw materials can be obtained by processing the navel orange into the brandy;
in the process of preparing wine by fermenting navel oranges, two forms of navel orange raw materials are adopted:
firstly, selecting fresh navel orange fruits with peel, removing impurities, leaves and rotten fruits, washing the selected fresh navel orange fruits meeting the requirements in a secondary washing machine, conveying the cleaned fresh navel orange fruits into a cup-type squeezer to squeeze out fruit juice, filtering out mashed oranges to filter out fruit juice, conveying the juice into an enzymolysis tank, adding debitterizing enzyme, pectinase and cellulase into the enzymolysis tank, adding fruit wine yeast into the alcohol tank to perform alcohol fermentation, distilling fermented mature wine liquid by a distiller, storing the fermented mature wine liquid to required years according to the grade requirements of brandy, and finally selecting correct blending technology to blend the navel orange brandy meeting the market requirements;
secondly, selecting fresh navel oranges with defective appearances as raw materials without peel, requiring high sugar content, strong fragrance, eight minutes of ripening and no rotten fruits, manually or mechanically removing the navel oranges, crushing the pulp by a juicer, adding the crushed pulp into warm boiled water to adjust the sugar degree, adjusting the sugar degree, adding a proper amount of yeast, fermenting for 7-20 days at a constant temperature of 20-25 ℃, sending the fully fermented navel orange mixed liquor into a squeezer, squeezing and filtering, sending the wine liquid obtained by filter pressing into a blending barrel for pre-boiling at a temperature of 60-70 ℃, adding a proper amount of clarifying agent into the pre-boiled wine liquid, ageing for 1-3 years, blending the taste according to the actual wine base, flavoring the finished wine by using related flavoring substances according to the fermented raw wine, blending the finished wine into semi-dry type, semi-sweet type or sweet type navel orange fruit wine, freezing the blended fruit wine to the temperature of minus 5 ℃, storing for a period of time, filtering, sterilizing at 75 ℃ for 10 minutes to enhance the preservability of the wine and ensure safe preservation, filling the navel orange fruit wine into a distiller with the filling amount of 3/4 as the amount of a pot, slowly distilling, controlling the material temperature to be about 90 ℃, removing heads and tails to obtain navel orange brandy raw wine, conveying the navel orange brandy raw wine into an oak barrel for ageing, stirring periodically to ensure that the quality reaches the perfect degree of maturity, which is equivalent to natural ageing for several years to dozens of years, mixing and blending various batches of the navel orange brandy raw wine subjected to ageing treatment, adjusting the alcoholic strength and adjusting the color by sugar, filtering and filling the blended raw wine to obtain the navel orange brandy;
the existing navel orange processing link has the following problems:
1. in the navel orange brandy brewing process using pure pulp, peeled navel orange pulp is required, manual cutting is adopted in the existing peeling link, the labor cost is high, the difference of manual operation is large, complete peeling of navel orange fruits cannot be guaranteed, the taste of the fermented navel orange brandy is poor, the procedure of manually peeling the whole navel orange peel is complex, the labor is easy to exhaust, and the navel oranges are not easy to store and deteriorate in hot weather, so that the raw material of the navel oranges is wasted, so that wine brewing enterprises cannot pay attention to the loss, and the loss is formed;
2. in the brewing process of the navel orange brandy with the preserved peel, the navel orange peel has special fragrant mouthfeel, and the navel orange brandy with the peel fragrant mouthfeel can be brewed by being matched with the navel orange pulp;
3. the existing mechanical peeling mode is complex in structure, the mode that after navel oranges are cut, pulp is dug out by a spoon-shaped scraper pan is mostly adopted, the mode is low in efficiency, only one navel orange can be processed at a time, the navel orange peeling mode is not easy to maintain, the manufacturing cost is high, and the production cost of wine brewing enterprises is increased.
Disclosure of Invention
In order to solve the problems, the invention discloses a navel orange brandy raw material processing integrated device, the knife set is utilized to cut peel and pulp at one time when navel oranges are cut, partial pulp and peel are completely separated, the navel oranges are separated into pure pulp and pulp with skin, two raw materials are provided for subsequent fermentation work, the operation is simple, the cutting efficiency is high, the rubber layer is utilized to clamp the limiting cylinder by utilizing the bracket after the navel oranges are placed into the limiting cylinder, the rubber layer is extruded with the periphery of the navel oranges to better fix the navel oranges in the limiting cylinder, the rubber has the characteristics of water resistance and softness, the navel oranges are prevented from being excessively extruded, the normal operation of a cutting process is ensured, the skin and pulp separation work of the navel oranges is industrialized by utilizing the driving mechanism, and the navel oranges are processed in a standardized way, The modularization provides stable raw materials processing chain for navel orange brandy for the production mode is more scientific, and production efficiency is more high-efficient, because actuating mechanism adopts simple mechanical transmission structure, makes the operation of whole device more stable, and it is also more convenient to maintain, and manufacturing cost is lower, and cost of maintenance is also lower.
In order to achieve the above purpose, the invention provides the following technical scheme:
the navel orange brandy raw material processing integrated device comprises a rack, a collecting box, a leather collecting box, a first motor box, a second motor box, a third motor box, a cutting table, a cutter set, a driving mechanism and a limiting barrel, wherein the collecting box is placed below the rack, the leather collecting box is installed in the rack, the first motor box is arranged on the side surface of the rack, the second motor box is arranged on the top surface of the rack, the third motor box is connected to the top surface of the second motor box, the cutting table is fixed in the leather collecting box, the cutter set is arranged in the rack, the driving mechanism is further arranged in the rack, the output end of the driving mechanism is connected with the cutter set, and the limiting barrel is movably connected to the top surface of the cutting table;
the machine frame is composed of baffle plates, strip-shaped plates, upright rods and slide rails, the baffle plates are fixedly connected with the upright rods, the upright rods are provided with four upright rods, the four upright rods are symmetrical about the center of the baffle plates, the upright rods are divided into an upper part and a lower part by the baffle plates, the collecting box is placed below the baffle plates, the leather collecting box is arranged on the upper surface of the baffle plates, the cutting table is arranged on the upper surface of the baffle plates, the top parts of the upright rods are fixedly connected with the slide rails, the slide rails are arranged between the two upright rods, the slide rails are symmetrically provided with two groups, the second motor box is arranged on the top surface of the slide rails, the edges of the baffle plates are symmetrically provided with two L-shaped grooves, the L-shaped grooves are arranged on the top surfaces of the baffle plates, the side surfaces A of the upright rods and the side surfaces B of the upright rods are two mutually perpendicular surfaces, the vertical rod is provided with a through hole, the through hole is formed in the position of the side surface A of the vertical rod and is formed corresponding to the L-shaped groove, the through hole is completely covered by the L-shaped groove, the strip-shaped plate is fixedly connected with the side surface B of the vertical rod, the strip-shaped plate and the L-shaped groove clamp the side surface A of the vertical rod in the middle, one group of slide rails is composed of two stainless steel bars, and a gap is reserved between the two stainless steel bars;
the driving mechanism comprises a first motor, a second motor, a third motor, a horizontal screw rod, a vertical screw rod, a central screw rod and a sliding block, the first motor is arranged in the first motor box, the horizontal screw rod is arranged in the L-shaped groove, two ends of the horizontal screw rod respectively penetrate through two symmetrical through holes, an output shaft of the first motor is connected with one end of the horizontal screw rod, the other end of the horizontal screw rod is limited in the through hole through a bearing, the sliding block is sleeved on the periphery of the horizontal screw rod and is in threaded connection with the horizontal screw rod, the sliding block is arranged in the L-shaped groove, the top surface of the sliding block is further connected with a rotating shaft, the rotating shaft is movably connected with the bottom end of the vertical screw rod, and the top end of the vertical screw rod penetrates through a gap between two stainless steel bars to be connected with an output shaft of the second motor, the bottom surface of the second motor box is provided with pulleys, the pulleys are arranged corresponding to the guide rails, the second motor box is movably connected with the guide rails, the second motor is arranged in the second motor box, the third motor box is concentrically arranged with the second motor box, the centers of the second motor box and the third motor box are provided with long through holes, the long through holes extend from the top end of the third motor box to the bottom end of the second motor box, the central screw rod is arranged in the long through holes, central gears are arranged in the long through holes, the central gears are sleeved on the peripheries of the central screw rods, the central gears are in threaded connection with the central screw rod, the third motor is arranged in the third motor box, output shafts of the third motor are meshed with the central gears through gear sets, and the horizontal screw rods are symmetrically arranged in two numbers, two vertical screw rods are symmetrically arranged;
the top end of the central screw rod is connected with an upper circular plate, the bottom end of the central screw rod is connected with a lower circular plate, the upper circular plate and the lower circular plate are arranged in an equal size, and the diameter of the upper circular plate is larger than that of the long through hole;
the cutter set comprises two sleeves, two blades and a cutting ring, the two sleeves are symmetrically arranged and are respectively sleeved on the peripheries of the two vertical screw rods, the sleeves are in threaded connection with the vertical screw rods, the peripheries of the two sleeves are respectively welded and fixed with one ends of the two blades, the two blades are both arranged between the two sleeves, the other ends of the two blades are respectively welded and fixed with the outer wall of the cutting ring, the cutting ring is coaxially arranged with the limiting cylinder, and the cutting ring and the long through hole are coaxially arranged;
the limiting cylinder comprises a rubber layer, two arc-shaped side plates and a support, the support is symmetrically provided with two arc-shaped side plates, one end of the support is connected with the outer walls of the two arc-shaped side plates respectively, the two arc-shaped side plates are not connected with each other, namely, two cutting gaps of the blade are reserved between the two arc-shaped side plates, the inner walls of the arc-shaped side plates are connected with the rubber layer, the bottom end of the support is connected with the cutting table through a rotating shaft, positioning holes are vertically formed in the support, the cutting table corresponds to the positioning holes, slots are formed in the positioning holes, inserting pins are inserted into the positioning holes.
As a further description of the above technical solution:
the diameter of the lower circular plate is smaller than the inner diameter of the cutting ring.
As a further description of the above technical solution:
the diameter of the cutting ring is smaller than the inner diameter of the rubber layer.
As a further description of the above technical solution:
the length of cutting ring is more than or equal to the degree of depth of a spacing section of thick bamboo, the vertical length of blade is equal with the length of cutting ring.
As a further description of the above technical solution:
one cutting unit is composed of the cutter set, the two vertical screw rods, the second motor box, the third motor box and the cutting table.
As a further description of the above technical solution:
the two symmetrical horizontal screw rods are connected with a plurality of cutting units through a plurality of sliding blocks.
As a further description of the above technical solution:
the distance between two adjacent cutting units is 1-2 m.
As a further description of the above technical solution:
the bottom end of the central screw rod is connected with an infrared emission device, and an emission opening of the infrared emission device and the central screw rod are coaxially arranged.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. by utilizing the knife set, when the navel orange is cut, the peel and the pulp can be cut at one time, partial pulp and peel are completely separated, the navel orange is divided into pure pulp and pulp with peel, two raw materials are provided for subsequent fermentation work, the operation is simple, and the cutting efficiency is high;
2. the rubber layer is utilized, after the navel oranges are placed into the limiting cylinder, the limiting cylinder is clamped by the support, the rubber layer is extruded with the periphery of the navel oranges, the navel oranges are better fixed in the limiting cylinder, and the rubber has the characteristics of water resistance and softness, so that the navel oranges are prevented from being excessively extruded, and the normal operation of a cutting process is ensured;
3. the driving mechanism is utilized to industrialize the skin-flesh separation work of the navel oranges, so that the navel oranges are treated in a standardized and modeled manner, a stable raw material treatment chain is provided for the navel orange brandy, the production mode is more scientific, and the production efficiency is more efficient;
4. because the driving mechanism adopts a simple mechanical transmission structure, the whole device is more stable in operation, more convenient to maintain, lower in manufacturing cost and lower in maintenance cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic structural diagram of an integrated navel orange brandy raw material treatment device;
FIG. 2 is a schematic structural diagram of an integrated navel orange brandy raw material treatment device;
FIG. 3 is a schematic structural diagram of the usage state of the navel orange brandy raw material processing integrated device;
FIG. 4 is a partial structural diagram of the usage state of the navel orange brandy raw material processing integrated device.
The labels in the figure are: 1-a rack, 2-a collection box, 3-a leather collection box, 4-a first motor box, 5-a second motor box, 6-a third motor box, 7-a cutting table, 8-a cutter set, 10-a limiting cylinder, 101-a baffle, 102-a strip-shaped plate, 103-an upright rod, 104-a slide rail, 801-a sleeve, 802-a blade, 803-a ring cutter, 901-a horizontal screw rod, 902-a vertical screw rod, 903-a central screw rod, 1001-a rubber layer, 1002-an arc-shaped side plate, 1003-a support, 9021-a slide block, 9031-an upper circular plate and 9032-a lower circular plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The features and properties of the present invention are described in further detail below with reference to examples.
Example 1
The embodiment is a structure of an navel orange brandy raw material processing integrated device, as shown in fig. 1-4, the navel orange brandy raw material processing integrated device comprises a frame 1, a collecting box 2, a leather collecting box 3, a first motor box 4, a second motor box 5, a third motor box 6, a cutting table 7, a cutter set 8, a driving mechanism and a limiting barrel 10, wherein the collecting box 2 is placed below the frame 1, the leather collecting box 3 is installed in the frame 1, the first motor box 4 is arranged on the side surface of the frame 1, the second motor box 5 is arranged on the top surface of the frame 1, the third motor box 6 is connected to the top surface of the second motor box 5, the cutting table 7 is fixed in the leather collecting box 3, the cutter set 8 is arranged in the frame 1, the driving mechanism is further arranged in the frame 1, the output end of the driving mechanism is connected with the cutter set 8, the limiting barrel 10 is movably connected to the top surface of the cutting table 7, the rack 1 is composed of a baffle 101, a strip-shaped plate 102, upright posts 103 and slide rails 104, the baffle 101 is fixedly connected with the upright posts 103, the upright posts 103 are four, the four upright posts 103 are symmetrical with respect to the center of the baffle 101, the baffle 101 divides the upright posts 103 into an upper part and a lower part, the collecting box 2 is placed below the baffle 101, the leather collecting box 3 is arranged on the upper surface of the baffle 101, the cutting table 7 is arranged on the upper surface of the baffle 101, the top of the upright posts 103 is fixedly connected with the slide rails 104, the slide rails 104 are arranged between the two upright posts 103, the slide rails 104 are symmetrically arranged in two groups, the second motor box 5 is arranged on the top surface of the slide rails 104, two L-shaped grooves are symmetrically arranged on the edge of the baffle 101, the L-shaped grooves are arranged on the top surface of the baffle 101, the side surface A of the upright posts 103 and the side surface B of the upright posts 103 are two surfaces which are, the L-shaped groove is arranged corresponding to the side surface A of the upright stanchion 103, the upright stanchion 103 is provided with a through hole, the through hole is arranged at the side surface A of the upright stanchion 103, the through hole is arranged corresponding to the L-shaped groove, the through hole is completely covered by the L-shaped groove, the strip-shaped plate 102 is fixedly connected with the side surface B of the upright stanchion 103, the strip-shaped plate 102 and the L-shaped groove clamp the side surface A of the upright stanchion 103 in the middle, one group of slide rails 104 is composed of two stainless steel bars, a gap is left between the two stainless steel bars, the driving mechanism comprises a first motor, a second motor, a third motor, a horizontal screw rod 901, a vertical screw rod 902, a central screw rod 903 and a slide block 9021, the first motor is arranged in the first motor box 4, the horizontal screw rod 901 is arranged in the L-shaped groove, two ends of the horizontal screw rod 901 are respectively arranged by passing through the, an output shaft of the first motor is connected with one end of the horizontal screw 901, the other end of the horizontal screw 901 is limited in the through hole through a bearing, the slider 9021 is sleeved on the periphery of the horizontal screw 901, the slider 9021 is in threaded connection with the horizontal screw 901, the slider 9021 is arranged in the L-shaped groove, the top surface of the slider 9021 is further connected with a rotating shaft, the rotating shaft is movably connected with the bottom end of the vertical screw 902, the top end of the vertical screw 902 penetrates through a gap between two stainless steel bars to be connected with an output shaft of the second motor, a pulley is arranged on the bottom surface of the second motor box 5 and corresponds to the guide rail, the second motor box 5 is movably connected with the guide rail, the second motor is arranged in the second motor box 5, and the third motor box 6 is concentrically arranged with the second motor box 5, the centers of the second motor box 5 and the third motor box 6 are provided with long through holes, the long through holes extend from the top end of the third motor box 6 to the bottom end of the second motor box 5, the central screw rod 903 is arranged in the long through holes, central gears are arranged in the long through holes and are sleeved on the periphery of the central screw rod 903, the central gears are in threaded connection with the central screw rod 903, the third motor is arranged in the third motor box 6, an output shaft of the third motor is meshed with the central gears through a gear set, the horizontal screw rods 901 are symmetrically arranged in two numbers, the vertical screw rods 902 are symmetrically arranged in two numbers, the top end of the central screw rod 903 is connected with an upper circular plate 9031, the bottom end of the central screw rod 903 is connected with a lower circular plate 9032, the upper circular plate 9031 and the lower circular plate 9032 are arranged in equal size, and the diameter of the upper circular plate 9031 is larger than that of the long through holes, the knife tackle 8 comprises two sleeves 801, two sleeves 801 are symmetrically arranged, the two sleeves 801 are respectively sleeved on the peripheries of two vertical screw rods 902, the sleeves 801 are in threaded connection with the vertical screw rods 902, the peripheries of the two sleeves 801 are respectively welded and fixed with one ends of the two blades 802, the two blades 802 are both arranged between the two sleeves 801, the other ends of the two blades 802 are respectively welded and fixed with the outer walls of the ring knives 803, the ring knives 803 and the limiting cylinder 10 are coaxially arranged, the ring knives 803 and the long through holes are coaxially arranged, the limiting cylinder 10 comprises a rubber layer 1001, an arc-shaped side plate 1002 and supports 1003, the two supports 1003 are symmetrically arranged, one ends of the two supports 1003 are respectively connected with the outer walls of the two arc-shaped side plates 1002, and the two arc-shaped side plates 1002 are not connected with each other, namely, a cutting gap of the blade 802 is reserved between the two arc-shaped side plates 1002, the inner walls of the arc-shaped side plates 1002 are connected with the rubber layer 1001, the bottom end of the support 1003 is connected with the cutting table 7 through a rotating shaft, a positioning hole is vertically formed in the support 1003, a slot is formed in the cutting table 7 corresponding to the positioning hole, a bolt is inserted into the positioning hole, and the bottom end of the bolt is inserted into the slot;
the diameter of the lower circular plate 9032 is smaller than the inner diameter of the cutting ring 803, the diameter of the cutting ring 803 is smaller than the inner diameter of the rubber layer 1001, the length of the cutting ring 803 is greater than or equal to the depth of the limiting cylinder 10, the vertical length of the blade 802 is equal to the length of the cutting ring 803, a cutting unit is composed of one cutting group 8, two vertical screw rods 902, one second motor box 5, one third motor box 6 and one cutting table 7, and a plurality of cutting units are connected to the two symmetrical horizontal screw rods 901 through a plurality of sliding blocks 9021;
preferably, the distance between two adjacent cutting units is 1 m-2 m, the bottom end of the central screw rod 903 is connected with an infrared emitting device, and an emitting port of the infrared emitting device and the central screw rod 903 are coaxially arranged;
in order to solve the problems that in the existing navel orange processing link, in the navel orange brandy brewing process using pure pulp, peeled navel orange pulp needs to be used, manual cutting is adopted in the existing peeling link, the labor cost is high, the difference of manual operation is large, complete peeling of navel orange fruit cannot be guaranteed, the taste of the fermented navel orange brandy is poor, the process of manually peeling the whole navel orange peel is complex, the labor is easy to fatigue, the navel orange is not easy to store and easy to deteriorate in hot weather, the raw material of the navel orange is wasted, a brewing enterprise is not compensated, loss is formed, in the navel orange brandy brewing process of keeping the peel, the navel orange peel has special faint scent taste, the navel orange pulp can be matched to brew the navel orange brandy with faint scent taste, and in the existing process, the whole navel orange fruit is fermented, the mode leads the pulp content in the primary pulp to be more, leads the cost of brewing raw materials to be increased, needs to be improved urgently, the existing mechanical peeling mode has a more complex structure, and mostly adopts a mode of digging out the pulp by a spoon-shaped bucket after cutting off the navel orange fruit, so that the mode has lower efficiency, only one navel orange fruit can be processed at a time, the maintenance is difficult, the manufacturing cost is higher, and the production cost of wine brewing enterprises is increased;
the structure of the present invention is further described below in connection with the use process:
firstly, in the stage of manually screening navel orange raw materials, cutting two qualified navel oranges for standby, starting the first motor, moving the cutting unit out of the cutting table 7, facilitating manual operation, folding the two arc-shaped side plates 1002, and then inserting the pins to fix the arc-shaped side plates 1002 on the cutting table 7;
then, vertically placing the navel oranges with two ends cut off into the limiting cylinder 10 in sequence, and clamping the navel oranges in the limiting cylinder 10 due to certain plasticity of the rubber layer 1001;
then, starting the first motor, moving the cutting mechanism to the position above the limiting cylinder 10, and judging whether the center of the knife group 8 is aligned with the center of the limiting cylinder 10 by an operator by means of a red point emitted by the infrared emission device;
after an operator leaves the rack by 150-100 cm, starting the third motor, moving the central screw rod 903 downwards to the top surface of the topmost navel orange, and pressing and fixing the navel orange again;
the second motor is started, and simultaneously drives two symmetrical vertical screw rods 902 belonging to the same cutting mechanism to rotate through the gear group A, so that the sleeve 801 moves downwards, the cutter group 8 moves downwards, and navel oranges are cut;
after finishing the primary cutting work, an operator approaches the rack 1, pulls out the bolt, opens the arc-shaped side plate 1002, takes out the pulp with the skin, and puts the pulp into the skin collecting box 3;
then, the operator moves away from the rack 1 again, starts the second motor, reversely rotates the second motor, raises the knife group 8, starts the third motor at the same time, raises the central screw rod 903, takes out the pulp, and puts the pulp into the collection box 2;
it should be noted that a discharging through hole can be further arranged on the cutting table 7, the inner diameter of the discharging through hole is larger than the diameter of the cutting ring 803, the inner diameter of the discharging through hole is smaller than the minimum diameter of the ripe navel orange, the discharging through hole is arranged above the collecting box 2, and after the knife set 8 is cut, the flesh without skin falls into the collecting box 2 under the pushing of the central screw rod 903, so that part of manual operation is omitted;
in conclusion, when the knife set 8 is used for cutting navel oranges, peel and pulp can be cut at one time, partial pulp and peel can be completely separated, the navel oranges are divided into pure pulp and pulp with peel, two raw materials are provided for subsequent fermentation work, the operation is simple, the cutting efficiency is high, the rubber layer 1001 is used, after the navel oranges are placed in the limiting cylinder 10, the limiting cylinder 10 is clamped by the support 1003, the rubber layer 1001 is extruded with the periphery of the navel oranges, the navel oranges are better fixed in the limiting cylinder 10, the rubber has the characteristics of water resistance and softness, the navel oranges are prevented from being excessively extruded, the normal operation of a cutting process is ensured, the skin and pulp separation work of the navel oranges is industrialized by using the driving mechanism, the processing of the navel oranges is standardized and modeled, and a stable raw material processing chain is provided for the navel brandy, the production mode is more scientific, the production efficiency is more efficient, and the driving mechanism adopts a simple mechanical transmission structure, so that the whole device is more stable in operation, more convenient to maintain, lower in manufacturing cost and lower in maintenance cost.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. Integrative device of navel orange brandy raw materials processing, its characterized in that: comprises a frame (1), a collecting box (2), a leather collecting box (3), a first motor box (4), a second motor box (5), a third motor box (6), a cutting table (7), a knife group (8), a driving mechanism and a limiting barrel (10), wherein the collecting box (2) is placed below the frame (1), the leather collecting box (3) is installed in the frame (1), the first motor box (4) is arranged on the side surface of the frame (1), the second motor box (5) is arranged on the top surface of the frame (1), the third motor box (6) is connected to the top surface of the second motor box (5), the cutting table (7) is fixed in the leather collecting box (3), the knife group (8) is arranged in the frame (1), the driving mechanism is also arranged in the frame (1), and the output end of the driving mechanism is connected with the knife group (8), the top surface of the cutting table (7) is movably connected with the limiting cylinder (10);
the machine frame (1) is composed of a baffle (101), strip-shaped plates (102), upright rods (103) and sliding rails (104), the baffle (101) is fixedly connected with the upright rods (103), the upright rods (103) are four in number, the four upright rods (103) are centrally symmetrical with respect to the baffle (101), the baffle (101) divides the upright rods (103) into an upper part and a lower part, the collecting box (2) is placed below the baffle (101), the leather collecting box (3) is arranged on the upper surface of the baffle (101), the cutting table (7) is arranged on the upper surface of the baffle (101), the top of the upright rods (103) is fixedly connected with the sliding rails (104), the sliding rails (104) are arranged between the two upright rods (103), the sliding rails (104) are symmetrically arranged in two groups, and the second motor box (5) is arranged on the top surfaces of the sliding rails (104), the edge of the baffle (101) is symmetrically provided with two L-shaped grooves, the L-shaped grooves are formed in the top surface of the baffle (101), the side surface A of the upright (103) and the side surface B of the upright (103) are two surfaces which are perpendicular to each other, the L-shaped grooves are arranged corresponding to the side surface A of the upright (103), the upright (103) is provided with a through hole, the through hole is formed in the side surface A of the upright (103) and corresponds to the L-shaped grooves, the through hole is completely covered by the L-shaped grooves, the strip-shaped plate (102) is fixedly connected with the side surface B of the upright (103), the strip-shaped plate (102) and the L-shaped grooves clamp the side surface A of the upright (103) in the middle, the group of slide rails (104) is composed of two stainless steel bars, and a gap is reserved between the two stainless steel bars;
the driving mechanism comprises a first motor, a second motor, a third motor, a horizontal screw rod (901), a vertical screw rod (902), a central screw rod (903) and a sliding block (9021), the first motor is arranged in the first motor box (4), the horizontal screw rod (901) is arranged in the L-shaped groove, two ends of the horizontal screw rod (901) respectively penetrate through two symmetrical through holes to be arranged, an output shaft of the first motor is connected with one end of the horizontal screw rod (901), the other end of the horizontal screw rod (901) is limited in the through holes through a bearing, the sliding block (9021) is sleeved on the periphery of the horizontal screw rod (901), the sliding block (9021) is in threaded connection with the horizontal screw rod (901), the sliding block (9021) is arranged in the L-shaped groove, the top surface of the sliding block (9021) is further connected with a rotating shaft, and the rotating shaft is movably connected with the bottom end of the vertical screw rod (902), the top end of the vertical screw rod (902) penetrates through a gap between two stainless steel bars and is connected with an output shaft of a second motor, a pulley is arranged on the bottom surface of a second motor box (5), the pulley is arranged corresponding to the guide rail, the second motor box (5) is movably connected with the guide rail, the second motor is arranged in the second motor box (5), a third motor box (6) and the second motor box (5) are concentrically arranged, a long through hole is arranged at the center of the second motor box (5) and the third motor box (6), the long through hole extends from the top end of the third motor box (6) to the bottom end of the second motor box (5), a central screw rod (903) is arranged in the long through hole, a central gear is arranged in the long through hole, and is sleeved on the periphery of the central screw rod (903), the central gear is in threaded connection with the central screw rod (903), a third motor is arranged in the third motor box (6), an output shaft of the third motor is meshed with the central gear through a gear set, the number of the horizontal screw rods (901) is two, and the number of the vertical screw rods (902) is two;
the top end of the central screw rod (903) is connected with an upper circular plate (9031), the bottom end of the central screw rod (903) is connected with a lower circular plate (9032), the upper circular plate (9031) and the lower circular plate (9032) are arranged in an equal size, and the diameter of the upper circular plate (9031) is larger than that of the long through hole;
the cutter group (8) comprises two sleeves (801), two blades (802) and a cutting ring (803), wherein the two sleeves (801) are symmetrically arranged, the two sleeves (801) are respectively sleeved on the peripheries of the two vertical screw rods (902), the sleeves (801) are in threaded connection with the vertical screw rods (902), the peripheries of the two sleeves (801) are respectively welded and fixed with one ends of the two blades (802), the two blades (802) are respectively arranged between the two sleeves (801), the other ends of the two blades (802) are respectively welded and fixed with the outer wall of the cutting ring (803), the cutting ring (803) and the limiting cylinder (10) are coaxially arranged, and the cutting ring (803) and the long through hole are coaxially arranged;
the limiting cylinder (10) comprises a rubber layer (1001), arc-shaped side plates (1002) and a support (1003), wherein the two supports (1003) are symmetrically arranged, one end of each support (1003) is connected with the outer wall of each arc-shaped side plate (1002), the two arc-shaped side plates (1002) are not connected with each other, namely, a cutting gap of the blade (802) is reserved between the two arc-shaped side plates (1002), the inner walls of the arc-shaped side plates (1002) are connected with the rubber layer (1001), the bottom end of each support (1003) is connected with the cutting table (7) through a rotating shaft, positioning holes are vertically formed in the supports (1003), the cutting table (7) corresponds to the positioning holes, slots are formed in the positioning holes, inserting pins are inserted into the positioning holes, and the bottom ends of the pins are inserted.
2. The navel orange brandy raw material processing integrated device of claim 1, characterized in that: the diameter of the lower circular plate (9032) is smaller than the inner diameter of the cutting ring (803).
3. The navel orange brandy raw material processing integrated device of claim 1, characterized in that: the diameter of the cutting ring (803) is smaller than the inner diameter of the rubber layer (1001).
4. The navel orange brandy raw material processing integrated device of claim 1, characterized in that: the length of the cutting ring (803) is larger than or equal to the depth of the limiting cylinder (10), and the vertical length of the blade (802) is equal to the length of the cutting ring (803).
5. The navel orange brandy raw material processing integrated device of claim 1, characterized in that: one cutting unit is composed of the knife tackle (8), the two vertical screw rods (902), the second motor box (5), the third motor box (6) and the cutting table (7).
6. The navel orange brandy raw material processing integrated device of claim 5, characterized by: the two symmetrical horizontal screw rods (901) are connected with a plurality of cutting units through a plurality of sliding blocks (9021).
7. The navel orange brandy raw material processing integrated device of claim 6, characterized by: the distance between two adjacent cutting units is 1-2 m.
8. The navel orange brandy raw material processing integrated device of claim 1, characterized in that: the bottom end of the central screw rod (903) is connected with an infrared emission device, and an emission opening of the infrared emission device and the central screw rod (903) are coaxially arranged.
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| CN202010515161.XA CN111823306B (en) | 2020-06-08 | 2020-06-08 | Navel orange brandy raw materials handles integrative device |
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| CN202010515161.XA CN111823306B (en) | 2020-06-08 | 2020-06-08 | Navel orange brandy raw materials handles integrative device |
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| CN111823306B CN111823306B (en) | 2021-12-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114309789A (en) * | 2021-12-23 | 2022-04-12 | 江苏艾克赛勒金属科技有限公司 | Isometric cutting equipment is used in cylinder jacket production |
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| CN111823306B (en) | 2021-12-28 |
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