CN1142533A - Automatic closed solid fermentation reactor - Google Patents
Automatic closed solid fermentation reactor Download PDFInfo
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- CN1142533A CN1142533A CN 95110567 CN95110567A CN1142533A CN 1142533 A CN1142533 A CN 1142533A CN 95110567 CN95110567 CN 95110567 CN 95110567 A CN95110567 A CN 95110567A CN 1142533 A CN1142533 A CN 1142533A
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Abstract
A fully automatic enclosed solid fermenting reactor is composed of main fermenter, annular supporter and material input/output system. The main fermenter is supported on track of annular supporter by 24 rollers for rotating. Fermenting bed and fermenter are integrated into a unity. Air comes in from the bottom and out from the top. Automatic fermentation, stirring, levelling and discharge are completed.
Description
The present invention relates to solid-state fermentation reaction device, specifically utilize solid microbe fermentation technology, the automatic closed solid fermentation reactor that suitability for industrialized production single cell protein or yeast culture are used.
Along with developing rapidly of aquaculture, it is not enough that animal-feed albumen is more and more felt, abroad from the sixties in this century, adds the situation that single cell protein (SCP=Single Cell Protein) has progressively been alleviated the animal proteinum shortage in mixed feed.From the eighties, China also begins to utilize the waste of deep processing of farm products to extract single cell protein, to alleviate the situation of China's animal proteinum (fish meal) import.
Utilize microbial fermentation technology to extract single cell protein, can be divided into liquid state fermentation and solid state fermentation dual mode.Be applicable to that at present the solid-state fermentation reactor that industrialized mass is used does not also have practicability at home.Domestic minority unit has introduced the rotary Automatic curve making machine that the former Co., Ltd. of Japanese Teng makes, this starter propagation machine of Japan is that the garden shape fermentation bed that adopts centre strut supporting ten meters of diameters rotates, complex structure, the edge of garden shape fermentation bed and the gap between the proving room inwall require very strict, are difficult to adjust.The starter propagation machine of Japan adopts the sidewall air supply from locular wall, from the another side air-out of locular wall.Wind speed, blast and air quantity maldistribution like this, energy consumption is very high.
The purpose of this invention is to provide a kind of manufacturing and install easily, easy to adjust, supply gas evenly the automatic closed solid fermentation reactor that energy consumption is low.
The structure of automatic closed solid fermentation reactor of the present invention is made up of three parts: first part is a main fermentation tank, and second section is a ring support, and third part is input, the take-off equipment of fermentation materials.
The main body of main fermentation tank is the garden tubular, has the funnel shaped jar of end and the funnel shaped top cover that falls, and contacts with the circular orbit that is located at the ring support upper surface by 24 support rollers are housed on positions different at the bottom of the jar, and main fermentation tank is held up.Top at the bottom of the doline jar has annular gear ring, and the drive-motor that is installed on the ring support drives annular gear ring, makes the main fermentation tank can left-right rotation.
Main fermentation tank inside has the fermentation bed near the fermentor tank bottom, and the edge of fermentation bed and the wall of fermentor tank connect together.The breather hole that is covered with 2 millimeters of diameters on the fermentation bed surface, the discharge port that the centre of fermentation bed has a garden shape.Discharge port neutrality has four root posts to wipe device and turn-down rig off in order to the material that supports on the fermentation bed.This four root post is fixed on the fermentation bed and upward is center bearing bracket.
Material strike-off stick and turn-down rig interrelate by turbine worm and the garden shape tooth bar that is located at fermentor tank inwall fermentation bed top, drive material strike-off stick and turn-down rig were finished needed action when fermentor tank rotated, be the fermentation materials scarifying, wipe the material that maybe fermentation is finished off and push discharge port to.The top of fermentor tank is provided with vacuum fan and opening for feed.
Ring support of the present invention top has circular orbit, and a drive-motor is installed, the platform of supplying gas at the bottom centre position of ring support, wrong gas port and following wrong gas port on having on the platform of supplying gas, going up wrong gas port is connected with the fermentation tank body, can rotate freely with tank body, following wrong gas port is fixed on the platform of supplying gas and is connected with air supply duct.Upper and lower wrong gas port is movable to be connected, and air enters in the fermentation tank body thus during air blast.
Fermentation materials input-output system of the present invention comprises the opening for feed that is located at the fermentor tank top, be located at the fermentation bed and go up the sub-material cone of centre over against opening for feed, the discharging flap carrying handle that also has the discharging flap and be attached thereto, the ring support bottom has the material exit conveyor, the material that fermentation finishes is by discharge port, drop on the material exit conveyor through the mistake gas port, be sent in the packing bag.Describe the structure and the principle of work of automatic closed solid fermentation reactor of the present invention in detail below in conjunction with accompanying drawing:
Fig. 1. the overall construction drawing of automatic closed solid fermentation reactor;
Fig. 2. the structure and the fundamental diagram of material strike-off stick;
Fig. 3. material strike-off stick internal organs view;
Fig. 4. drive-motor and fermentor tank connection diagram;
Fig. 5. support roller at the bottom of the fermentor tank and circular orbit sectional view
Fig. 5 (a) flute profile garden loop orbit:
Fig. 5 (b) railway track formula garden loop orbit
Fig. 5 (c) has the garden loop orbit of a plurality of rollers
Among the figure: supply gas under the platform 11-at the bottom of the upper wrong gas port 13-support roller of wrong gas port 12-and circular orbit 14-infundibulate tank 15-material exit conveyor 16-support roller and the light road 17-ring gear 18-gear 19-turn-down rig 20-discharging lid 21-discharging lid of annular of 1-main fermentation tank 2-material sandwich 3-material strike-off stick 4-gear 5-annular rack 6-fermentation bed 7-drive motors 8-ring support 9-air supply duct 10-caught handle 22-sub-material cone 23-and inputted the support 33-axle 34-roller 35-track that hopper 24-air-introduced machine 25-air-vent 26-center bearing bracket 27-scroll bar 28-turbine 29-fermentation tank external body gear ring 30-gear 31-gearbox 32-links to each other with tank body
Principle of work is as follows:
Send in fermentor tank (1) body by input hopper (23) through boiling, cooled fermentation materials, under the effect of sub-material cone (22), fermentation materials is fallen on the fermentation bed (6) equably.Promotion bottom fermentation tank body (1) clockwise direction rotation at drive-motor (7), at this moment garden shape tooth bar (17) the clockwise direction rotation on fermentation bed (6) top, by transmitting gear and turbine, scroll bar system (4,27,28), material strike-off stick (3) is slowly risen, constantly push the material of sending into the outer of fermentation bed (6) to, fermentation materials is shakeout.The material strike-off stick was left alone without help motionless in the extreme higher position when pan feeding finished.
When the beginning fermentation procedure, will import hopper (23) earlier and remove, air-vent (25) is connected to wind pipe (user makes by oneself).The fresh air of outside enters in the fermentation tank body (1) through down wrong gas port (11) and last wrong gas port (12) by air supply duct (9) through gas blower, passes the aperture in the fermentation bed (6) again, the supply fermentation materials.The heat of fermentation that fermentation materials produces is taken away heat of fermentation by the induced draft fan (24) at fermentation tank body (1) top.
When the needs stirring, fermentation tank body (1) makes tank body (1) rotation counterclockwise under the effect of drive-motor (7), by tank body (1), garden shape tooth bar (5 on the inwall, 17), driving transmitting gear (4,18) respectively makes material stirring-up mechanism (19) and wipes mechanism (2) work off, after the fermentation materials scarifying, and wipe off once more.
When fermenting process finishes to need discharging, the stop air-supply is pushed into the platform of supplying gas (10) the inside with travelling belt (15), the carrying handle (21) of aiming at wrong gas port (11) rotation discharging flap is mentioned discharging flap (20) and is opened discharge port, start drive-motor (7) and make fermentor tank (1) rotation counterclockwise, garden shape tooth bar (17) on the fermentation bed (6) counterclockwise rotates, by transmitting gear (4) and scroll bar, turbine mechanism (27,28), material strike-off stick (3) is slowly descended, layering is progressively with the material that ferments, rush to the discharge port in fermentation bed (6) centre, all gone out up to a material, then stop was motionless when face contacted with fermentation bed (6) for material strike-off stick (3).Fermentation materials is fallen on the travelling belt (15) through discharge port and wrong gas port (11), is transported to the outside of tank body (1), whole fermentation reaction end of processing.
Its advantage of automatic closed solid fermentation reactor of the present invention mainly is:
Fermentation bed (6) and fermentor tank (1) connect together, and fermentor tank (1) is gone up at the track (35) of ring support (8) and to be rotated under the support of 24 support rollers (13,16), and this structure design is processed easily, Installation and Debugging, easy to maintenance, rotate flexible.Supply air system of the present invention has adopted the bottom centre's air intake by fermentor tank (1), and by the center of top air-out of fermentation tank body (1), wind speed, blast and air quantity are evenly distributed, and energy consumption reduces greatly.Input and output material system of the present invention and scarifying, strickling mechanism have guaranteed the stopping property and the automatization of whole fermentation system, have guaranteed the homodisperse of fermentation materials simultaneously, react completely fully.
Automatic closed solid fermentation reactor of the present invention is used for suitability for industrialized production single cell protein and yeast culture, has obtained good effect.Solid-state fermentation reactor of the present invention also can be used for the commercial process of other microbial fermentations, for example pharmacy, drinks koji, Brewing industry, mixed feed, and industry such as fermented feed.
Claims (6)
1. an automatic closed solid fermentation reactor is characterized in that
A) main body of main fermentation tank is the garden tubular, have the funnel shaped jar of end and the funnel shaped top cover that falls, on positions different at the bottom of the jar,, 24 support rollers contact with circular orbit by being housed, main fermentation tank is held up, top at the bottom of the doline jar has annular gear ring, the drive-motor that is installed on the ring support drives annular gear ring, makes the main fermentation tank can left-right rotation;
B) main fermentation tank inside has the fermentation bed near the fermentor tank bottom, and the edge of fermentation bed and the wall of fermentor tank connect together, and is covered with the breather hole of 2 millimeters of diameters on the fermentation bed surface, and the centre of fermentation bed has a garden shape discharge port;
C) fermentation bed top is provided with material and wipes device and turn-down rig off, and the one end is fixed on the upright supports on the fermentation bed by passing discharge port, and the other end is connected with garden shape tooth bar on being located at the fermentor tank inwall by gear;
D) top of fermentor tank is provided with vacuum fan and opening for feed;
E) the ring support top of support main fermentation tank has circular orbit, and a drive-motor is installed, the platform of supplying gas at the bottom centre position of ring support, wrong gas port and following wrong gas port on having on the platform of supplying gas, going up wrong gas port is connected with the fermentation tank body, can rotate with tank body, following wrong gas port is fixed on the platform of supplying gas and is connected with air supply duct, and upper and lower wrong gas port is movable to be connected;
F) fermentation materials input, output system comprise the opening for feed that is located at the fermentor tank top, be located at the fermentation bed and go up the sub-material cone of centre over against opening for feed, the discharging flap carrying handle that also has the discharging flap and be attached thereto, the bottom of ring support has the material exit conveyor.
2. automatic closed solid fermentation reactor according to claim 1, it is characterized in that described drive-motor can rotate by positive and negative both direction, by the gear ring of gearbox gear drive fermentor tank bottom, make fermentor tank clockwise direction rotation or rotation counterclockwise as required.
3. automatic closed solid fermentation reactor according to claim 1, it is characterized in that described material strickling device is made of scraper plate and several parts of turbine, scroll bar and gear, under the garden generating gear bar drive that is located on the fermentor walls, can raise, descend and change the direction of scraper plate, have the function of fermentation materials being shakeout or material is pushed to discharge port.
4. answer device for closed full-automatic solid-state according to claim 1, the discharging flap carrying handle that it is characterized in that described discharging flap and be attached thereto rotates carrying handle and the discharging flap can be mentioned or put down, and promptly opens discharge port or sealing discharge port.
5. automatic closed solid fermentation reactor according to claim 1 is characterized in that described material exit conveyor, can pull out in the platform of supplying gas when air-supply, during discharging travelling belt is pushed the position of the wrong gas port of platform internal alignment of supplying gas.
6. automatic closed solid fermentation reactor, it is characterized in that this reactor can be used for suitability for industrialized production single cell protein and yeast culture, also can be used in the commercial process of other microbial fermentations, in the production process of for example pharmacy, drinks koji, Brewing industry, mixed feed and fermented feed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 95110567 CN1142533A (en) | 1995-08-08 | 1995-08-08 | Automatic closed solid fermentation reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 95110567 CN1142533A (en) | 1995-08-08 | 1995-08-08 | Automatic closed solid fermentation reactor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1142533A true CN1142533A (en) | 1997-02-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 95110567 Pending CN1142533A (en) | 1995-08-08 | 1995-08-08 | Automatic closed solid fermentation reactor |
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| CN (1) | CN1142533A (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7183074B2 (en) | 2002-01-22 | 2007-02-27 | Institute Of Process Engineering, Chinese Academy Of Sciences | Gas dual-dynamic solid state fermentation technique and apparatus |
| CN101838607A (en) * | 2010-03-15 | 2010-09-22 | 张昊慧 | Fully-mechanized operating large methane tank (set) and methane tank class group |
| CN102603385A (en) * | 2012-03-28 | 2012-07-25 | 广东温氏食品集团有限公司 | Vertical fermentation bin and fermentation process thereof |
| CN102660430A (en) * | 2012-05-02 | 2012-09-12 | 江苏今世缘酒业股份有限公司 | Air inlet-outlet system for wine-making and koji-making cultivation bed |
| CN102776123A (en) * | 2012-07-13 | 2012-11-14 | 中国科学院过程工程研究所 | Waste continuous solid fermenting reacting device and solid fermenting method |
| CN101496574B (en) * | 2009-03-06 | 2013-01-16 | 华东理工大学 | Closed type solid fermentation reaction device |
| CN104536379A (en) * | 2014-12-29 | 2015-04-22 | 迈安德集团有限公司 | Drive and control system of disc fermentation tower |
| CN107541454A (en) * | 2017-10-19 | 2018-01-05 | 江苏中通生物科技有限公司 | A kind of biological fermentation tank be easy to repair and observed |
| CN109234146A (en) * | 2018-11-14 | 2019-01-18 | 江苏牧羊丰尚油脂工程技术有限公司 | A kind of microbial fermentation equipment |
| CN112042875A (en) * | 2020-08-20 | 2020-12-08 | 四川饭扫光食品集团股份有限公司 | Method for rapidly fermenting bean sauce by sectional temperature control multi-micro co-brewing |
| CN112430132A (en) * | 2020-11-16 | 2021-03-02 | 五河县正晟牧业科技有限公司 | Pig manure comprehensive treatment device for pig raising plant |
| CN113303237A (en) * | 2021-06-21 | 2021-08-27 | 安徽省兴安农牧科技发展有限公司 | System and method for feeding fermented bean dreg wet materials in pig farm |
| CN113455407A (en) * | 2021-06-21 | 2021-10-01 | 安徽省兴安农牧科技发展有限公司 | Method for producing bed padding material for farm by fermenting straw with fermented yellow serofluid |
| CN116042338A (en) * | 2023-01-03 | 2023-05-02 | 安徽艾可豪生物科技有限公司 | Strong aromatic white spirit fermenting installation |
-
1995
- 1995-08-08 CN CN 95110567 patent/CN1142533A/en active Pending
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7183074B2 (en) | 2002-01-22 | 2007-02-27 | Institute Of Process Engineering, Chinese Academy Of Sciences | Gas dual-dynamic solid state fermentation technique and apparatus |
| CN101496574B (en) * | 2009-03-06 | 2013-01-16 | 华东理工大学 | Closed type solid fermentation reaction device |
| CN101838607A (en) * | 2010-03-15 | 2010-09-22 | 张昊慧 | Fully-mechanized operating large methane tank (set) and methane tank class group |
| CN102603385A (en) * | 2012-03-28 | 2012-07-25 | 广东温氏食品集团有限公司 | Vertical fermentation bin and fermentation process thereof |
| CN102660430A (en) * | 2012-05-02 | 2012-09-12 | 江苏今世缘酒业股份有限公司 | Air inlet-outlet system for wine-making and koji-making cultivation bed |
| CN102660430B (en) * | 2012-05-02 | 2013-08-14 | 江苏今世缘酒业股份有限公司 | Air inlet-outlet system for wine-making and koji-making cultivation bed |
| CN102776123A (en) * | 2012-07-13 | 2012-11-14 | 中国科学院过程工程研究所 | Waste continuous solid fermenting reacting device and solid fermenting method |
| CN102776123B (en) * | 2012-07-13 | 2014-06-04 | 中国科学院过程工程研究所 | Waste continuous solid fermenting reacting device and solid fermenting method |
| CN104536379A (en) * | 2014-12-29 | 2015-04-22 | 迈安德集团有限公司 | Drive and control system of disc fermentation tower |
| CN104536379B (en) * | 2014-12-29 | 2017-03-29 | 迈安德集团有限公司 | A kind of driving of disk fermentation tower and control system |
| CN107541454A (en) * | 2017-10-19 | 2018-01-05 | 江苏中通生物科技有限公司 | A kind of biological fermentation tank be easy to repair and observed |
| CN109234146A (en) * | 2018-11-14 | 2019-01-18 | 江苏牧羊丰尚油脂工程技术有限公司 | A kind of microbial fermentation equipment |
| CN112042875A (en) * | 2020-08-20 | 2020-12-08 | 四川饭扫光食品集团股份有限公司 | Method for rapidly fermenting bean sauce by sectional temperature control multi-micro co-brewing |
| CN112042875B (en) * | 2020-08-20 | 2023-01-20 | 四川饭扫光食品集团股份有限公司 | Method for rapidly fermenting bean sauce by sectional temperature control multi-micro co-brewing |
| CN112430132A (en) * | 2020-11-16 | 2021-03-02 | 五河县正晟牧业科技有限公司 | Pig manure comprehensive treatment device for pig raising plant |
| CN112430132B (en) * | 2020-11-16 | 2022-03-25 | 泸溪县富农生猪养殖农民专业合作社 | Pig manure comprehensive treatment device for pig raising plant |
| CN113303237A (en) * | 2021-06-21 | 2021-08-27 | 安徽省兴安农牧科技发展有限公司 | System and method for feeding fermented bean dreg wet materials in pig farm |
| CN113455407A (en) * | 2021-06-21 | 2021-10-01 | 安徽省兴安农牧科技发展有限公司 | Method for producing bed padding material for farm by fermenting straw with fermented yellow serofluid |
| CN113303237B (en) * | 2021-06-21 | 2024-03-26 | 安徽省兴安农牧科技发展有限公司 | Pig farm fermented bean dreg wet material feeding system and method |
| CN116042338A (en) * | 2023-01-03 | 2023-05-02 | 安徽艾可豪生物科技有限公司 | Strong aromatic white spirit fermenting installation |
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| WD01 | Invention patent application deemed withdrawn after publication |