CN114232348A - 一种棉针织物吸湿速干整理方法 - Google Patents

一种棉针织物吸湿速干整理方法 Download PDF

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CN114232348A
CN114232348A CN202210054961.5A CN202210054961A CN114232348A CN 114232348 A CN114232348 A CN 114232348A CN 202210054961 A CN202210054961 A CN 202210054961A CN 114232348 A CN114232348 A CN 114232348A
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左凯杰
孙伟
吴金玲
李华生
黄庄芳容
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Changzhou New Wide Knitting & Dyeing Co ltd
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Abstract

本发明提供了一种棉针织物吸湿速干整理方法,涉及纺织工艺技术领域。本发明是将织物先进行预处理,然后再将预处理后的织物利用吸湿速干整理剂进行浸轧,再将浸轧后的织物进行烘干处理,并将烘干后的织物轧压处理,使得吸湿速干整理剂中的拒水微胶囊破裂,拒水剂进入面料内部,之后经高温焙烘,在面料表面及内部形成无数微拒水点,有利于水分在织物表面的铺展,减少其向纤维内部的渗透,可以使水分在织物表面快速铺展开,从而使棉织物的蒸发速率得以提升,达到良好的吸湿速干整理效果。

Description

一种棉针织物吸湿速干整理方法
技术领域
本发明涉及纺织工艺技术领域,尤其涉及一种棉针织物吸湿速干整理方法。
背景技术
纺织品的吸湿速干整理一般是针对涤纶、锦纶等化纤织物,整理效果也比较理想,而棉织物纤维分子链上含有大量亲水性的羟基,导致棉织物纤维具备良好的吸湿性,水分很容易向纤维内部渗透,故采用现有技术手段对棉织物进行吸湿速干整理也很难使其达到速干标准。
由于棉纤维亲水性较强,故以其织成的织物亲水性好,只要前处理工艺恰当,其润湿性一般良好,但难以达到现行国标关于速干的要求。在现有技术中,有研究在散纤维阶段对棉纤维进行拒水改性,然后再与常规棉纤维按一定比例混纺,织成具有速干效果的棉纱再编织织物,可以达到速干要求,但得到的拒水纱无法再染色,只能在散纤维阶段先染色再进行拒水改性,经过织造、染整除油、定型等一系列工序后,与常规色纱形成色差的概率大大增加且难以控制。也有研究参照涤纶等化纤织物的吸湿速干整理工艺,在棉织物后整理过程中添加吸湿速干整理剂,但整理效果并不明显,蒸发速率与未处理的棉织物接近。因此,如何在不影响织物染色等特性的前提下对棉针织物进行有效地吸湿速干整理是本领域亟待解决的技术问题。
发明内容
为解决上述问题,本发明提供了一种棉针织物吸湿速干整理方法,采用超低表面张力的表面活性剂SF-309与自制的拒水微胶囊复配使用,再配合适当的染整工艺加工,可以有效提升水分在织物表面的铺展速度和铺展面积,同时减少向织物内部的渗透,从而有效提升织物蒸发速率,使之达到速干标准。所述棉针织物吸湿速干整理方法包括以下步骤:
(1)全棉针织物预处理,具体是将织物经过传统的溢流或气液流染色机前处理、染色,再剖幅、脱水待用;
(2)将预处理后的织物在定形机中浸轧吸湿速干整理剂,然后再进行定型烘干;
(3)将烘干后的织物经轧车轧压处理;
(4)将轧压处理后的织物进行高温焙烘;
所述吸湿速干整理剂是由润湿剂、拒水微胶囊、稳定剂、分散剂以及水构成。
进一步地,所述步骤(2)中的轧余率为70%,定型温度为110-130℃,车速为15-20m/min。
进一步地,所述步骤(2)中吸湿速干整理剂由以下重量百分比的原料构成:润湿剂0.1%-1%,拒水微胶囊3%-10%,稳定剂1%-3%,分散剂1%-3%,其余为水。
进一步地,所述润湿剂为SF-309,购于上海氟聚化学产品股份有限公司。
进一步地,所述稳定剂为瓜尔豆胶、龙胶、羧甲基纤维素中的一种或几种。
进一步地,所述分散剂为高效分散剂T,购于常州惠蓝商贸公司。
进一步地,所述拒水微胶囊由芯材和壁材构成。
进一步地,所述拒水微胶囊的芯材为含氟八碳拒水剂、六碳拒水剂或有机硅型无氟防水剂、聚醚型无氟防水剂、聚氨酯型无氟防水剂中的一种或几种,所述拒水微胶囊的壁材为环氧树脂、脲醛树脂、酚醛树脂中的一种或几种。
进一步地,所述步骤(4)中焙烘温度为170℃,车速为25-30m/min。
本发明还提供了一种根据上述方法制备而成的吸湿速干棉针织物。
本发明采用微胶囊技术巧妙地将润湿和拒水两个互相矛盾的概念统一起来,形成一种特殊的稳定整理剂,由于拒水剂以微胶囊的形式均匀地分散在整理剂中,故经此整理的棉织物,先低温烘干,再经压辊轧压,微胶囊破裂,拒水剂和/或防水剂进入面料内部,之后经高温焙烘,在面料表面及内部形成无数微拒水点,有利于水分在织物表面的铺展,减少其向纤维内部的渗透,此外本发明使用的润湿剂具有极低的表面张力(仅20.5-21dyn/cm),可以使水分在织物表面快速铺展开,从而使棉织物的蒸发速率得以提升,达到吸湿速干的效果。
与现有技术相比,本发明的有益技术效果:
(1)本发明对于棉织物的前处理、染色无特殊要求,按照印染厂正常工艺完成即可;
(2)本发明吸湿速干整理采用了专用特殊配比的速干整理剂,并采用微胶囊技术将拒水剂微胶囊化,并与高效润湿剂复配成特定体系,使其具有降低织物毛细管作用,减少织物向纤维内部渗透的作用,使水分沿织物表面快速铺展,扩散面积更大,故能够显著提高其蒸发速率;
(3)本发明提供的整理工艺操作简单,实用性强,速干效果佳,具有极强的工业化应用价值。
具体实施方式
本发明提供了一种棉针织物吸湿速干整理方法,包括以下步骤:
(1)全棉针织物预处理,具体是将织物经过传统的溢流或气液流染色机前处理、染色,再剖幅、脱水待用;
(2)将预处理后的织物在定形机中浸轧吸湿速干整理剂,然后再进行定型烘干;
(3)将烘干后的织物经轧车轧压处理;
(4)将轧压处理后的织物进行高温焙烘;
所述吸湿速干整理剂是由润湿剂、拒水微胶囊、稳定剂、分散剂以及水构成。
在一个实施例中,所述步骤(2)中的轧余率为70%,定型温度为110-130℃,车速为15-20m/min。
在一个实施例中,所述步骤(2)中吸湿速干整理剂由以下重量百分比的原料构成:润湿剂0.1%-1%,拒水微胶囊3%-10%,稳定剂1%-3%,分散剂1%-3%,其余为水。
在一个实施例中,所述润湿剂为SF-309,购于上海氟聚化学产品股份有限公司。
在一个实施例中,所述稳定剂为瓜尔豆胶、龙胶、羧甲基纤维素中的一种或几种。
在一个实施例中,所述分散剂为高效分散剂T,购于常州惠蓝商贸公司。
在一个实施例中,所述拒水微胶囊由芯材和壁材构成。
在一个实施例中,所述拒水微胶囊的芯材为含氟八碳拒水剂、六碳拒水剂或有机硅型无氟防水剂、聚醚型无氟防水剂、聚氨酯型无氟防水剂中的一种或几种,所述拒水微胶囊的壁材为环氧树脂、脲醛树脂、酚醛树脂中的一种或几种。
在一个实施例中,所述步骤(4)中焙烘温度为170℃,车速为25-30m/min。本发明还提供了一种根据上述方法制备而成的吸湿速干棉针织物
以下结合实施例对本发明进行进一步说明。
实施例1
一种棉针织物吸湿速干整理方法,步骤如下:
(1)全棉单面布,经过传统工艺前处理、染色、皂洗,然后出缸脱水、剖幅待用;
所述全棉单面布为棉32S,100%,克重180g/㎡;
所述前处理步骤如下:在含烧碱4g/L、双氧水7g/L、精练乳化剂1g/L、浴中柔软剂1g/L的混合液中浸泡全棉单面布,浴比为1:6,处理温度为98℃,处理时间为45min;
所述染色步骤如下:在含活性染料0.1wt%-5wt%,元明粉40-80g/L、纯碱15-20g/L的混合液中染色,浴比1:6为,染色温度为60℃,染色时间为30-60min;
所述皂洗步骤如下:浓度为1-2g/L的RC3N皂洗剂(绍兴上虞精联贸易有限公司),浴比为1:6,皂洗温度为95℃,皂洗时间为10-20min;
(2)在定形机浸轧吸湿速干整理剂,轧余率70%,定型机温度130℃,车速20m/min将织物烘干;
其中吸湿速干整理由以下重量百分数的原料组成:润湿剂SF-3090.2%(上海氟聚化学产品股份有限公司);拒水微胶囊%;稳定剂2.5%;高效分散剂T 2%(常州惠蓝商贸公司),其余为水;
所述稳定剂由瓜尔豆胶、龙胶、羧甲基纤维素按质量比为1:1:1的比例构成;等;
所述拒水微胶囊的芯材为含氟八碳拒水剂、聚氨酯型无氟防水剂按质量比为1:1的比例构成,所述拒水微胶囊的壁材为酚醛树脂;
(3)将烘干后的织物干布经轧车轧压,使微胶囊破裂,里面的拒水剂向纤维内部渗透,降低织物的毛细效应,减少在少量水分润湿织物时向纤维内部的渗透;
(4)170℃下进行高温焙烘,车速为30m/min,使织物上的微拒水点拒水效果达到最佳,如此水分在润湿剂作用下可以快速在织物表面铺展,提高其蒸发速率。
按照GB/T 21655.1测试,蒸发速率为0.19g/h,标准值≧0.18g/h。
对比例1
(1)全棉单面布(棉32S,100%,克重180g/㎡),经过传统工艺前处理、染色,然后出缸脱水、剖幅待用;
(2)在定形机浸轧常规亲水柔软剂,轧余率70%,定型机温度150℃,车速24m/min将织物烘干,得到成品;
其中亲水柔软剂为AblusoftALM-90(华界化学(上海)有限公司),用量为20g/L。
按照GB/T 21655.1测试,蒸发速率为0.14g/h。
对比例2
(1)全棉单面布(棉32S,100%,克重180g/㎡),经过传统工艺前处理、染色,然后出缸脱水、剖幅待用;
(2)在定形机浸轧常规吸湿速干整理剂,轧余率70%,定型机温度150℃,车速24m/min将织物烘干,得到成品。
其中吸湿速干整理剂为TWSOFT HSD03(珠海华大浩宏化工有限公司),用量为30g/L。
按照GB/T 21655.1测试,蒸发速率为0.15g/h。
对比例3
同实施例1,区别在于未添加拒水微胶囊。
按照GB/T 21655.1测试,蒸发速率为0.14g/h。
对比例4
同实施例1,区别在于润湿剂为AblusoftALM-90。
按照GB/T 21655.1测试,蒸发速率为0.16g/h。
对比例5
同实施例1,区别在于润湿剂为TWSOFT HSD03。
按照GB/T 21655.1测试,蒸发速率为0.17g/h。
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。

Claims (10)

1.一种棉针织物的吸湿速干整理方法,其特征在于,包括以下步骤:
(1)全棉针织物预处理,具体是将织物经过传统的溢流或气液流染色机前处理、染色,再剖幅、脱水待用;
(2)将预处理后的织物在定形机中浸轧吸湿速干整理剂,然后再进行定型烘干;
(3)将烘干后的织物经轧车轧压处理;
(4)将轧压处理后的织物进行高温焙烘;
所述吸湿速干整理剂是由润湿剂、拒水微胶囊、稳定剂、分散剂以及水构成。
2.根据权利要求1所述的一种棉针织物的吸湿速干整理方法,其特征在于,所述步骤(2)中的轧余率为70%,定型温度为110-130℃,车速为15-20m/min。
3.根据权利要求1所述的一种棉针织物的吸湿速干整理方法,其特征在于,所述步骤(2)中吸湿速干整理剂由以下重量百分比的原料构成:润湿剂0.1%-1%,拒水微胶囊3%-10%,稳定剂1%-3%,分散剂1%-3%,其余为水。
4.根据权利要求1所述的一种棉针织物的吸湿速干整理方法,其特征在于,所述润湿剂为SF-309。
5.根据权利要求1所述的一种棉针织物的吸湿速干整理方法,其特征在于,所述稳定剂为瓜尔豆胶、龙胶、羧甲基纤维素中的一种或几种。
6.根据权利要求1所述的一种棉针织物的吸湿速干整理方法,其特征在于,所述分散剂为高效分散剂T。
7.根据权利要求1所述的一种棉针织物的吸湿速干整理方法,其特征在于,所述拒水微胶囊由芯材和壁材构成。
8.根据权利要求7所述的一种棉针织物的吸湿速干整理方法,其特征在于,所述拒水微胶囊的芯材为含氟八碳拒水剂、六碳拒水剂或有机硅型无氟防水剂、聚醚型无氟防水剂、聚氨酯型无氟防水剂中的一种或几种,所述拒水微胶囊的壁材为环氧树脂、脲醛树脂、酚醛树脂中的一种或几种。
9.根据权利要求1所述的一种棉针织物的吸湿速干整理方法,其特征在于,所述步骤(4)中焙烘温度为170℃,车速为25-30m/min。
10.一种吸湿速干棉针织物,其特征在于,由权利要求1~9任一项所述方法整理得到。
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CN101541417A (zh) * 2006-11-21 2009-09-23 西巴控股有限公司 微胶囊及其用途和制造方法
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US3870542A (en) * 1969-08-22 1975-03-11 Kanegafuchi Spinning Co Ltd Process of treating fibrous articles with microcapsules containing hydrophobic treating agent
FR2875412A1 (fr) * 2004-09-17 2006-03-24 Gibaud Soc Par Actions Simplif Matiere de traitement topique du corps humain, piece et dispositif, notamment orthetique, mettant en oeuvre une telle matiere
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